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Spe 27827 Pa PDF
Spe 27827 Pa PDF
Summary Over the past couple of years, Phillips Petroleum Co. has been en-
Microbial enhanced-oil-recovery (MEOR) nutrients were injected gaged in evaluating the technical feasibility of MEOR at NBU. A
in an injection well at North Burbank unit (NBU) in Oklahoma to number of single-well injector tests and near-wellbore tests involv-
plug off high-permeability layers through the growth of indigenous ing either sequential injection of nutrients or nutrient co-injection
microorganisms and to divert injection fluid to lower-permeability, have been performed. The objective of these single-well tests was
higher-oil-saturation zones. Several different types of treatments to demonstrate that microorganisms and their products could
were performed using both sequential and co-injection of nutrients. achieve effective and stable plugs similar to that accomplished dur-
Pressure falloff/injection tests and vertical injection profiles were ing the application of the NBU freshwater polymerflood. This paper
presents the results of the field tests.
conducted before and after nutrient injection. The results of pressure
injection tests following co-injection of nutrients and an incubation
Site Location and Description. NBU is located near Shidler, OK
period indicated a 33% drop in the effective permeability to the in-
in Osage County. The field is approximately 12 miles long and 5
jection fluid and a negative skin factor, while injection profile sur-
miles wide. The wells produce from the Burbank sandstone at a
veys showed a 33% reduction in the zone taking water. Swabbed
depth of about 3,000 ft and has been under waterflood for over 40
samples from the injector following shut in revealed abundant bac- years. The site chosen for the single-injector field tests was a 23-acre
terial concentrations and products as well as oil and inorganic solids. plot in the northwest corner of the field containing four producers
Although significant in-depth permeability reduction was observed (16-1, 16-2, 16-9, and 16-10) surrounding a single injector (16W21)
following nutrient co-injection tests, the unstable behavior of the (Fig. 1).
plug suggested that insufficient biomass was being formed to effec- The bottomhole pressure (BHP) (i.e., static) at injector 16W21 is
tively seal off the higher-permeability zones. about 800 psi and the temperature of the brine measured at the sur-
face is between 40 and 45°C. The brine has a total dissolved-solids
Introduction concentration between 100,000 and 110,000 mg/L, of which more
The NBU located in Osage County, OK has been the target of nu- than 90% is sodium chloride. Significant concentrations of calcium,
merous enhanced-oil-recovery (EOR) efforts over the past 25 magnesium, and barium also are present. The pH measured at atmo-
years.1-4 It is estimated of the 671 MMbbl of original oil in place spheric pressure is between 6.0 and 6.5. The Burbank crude oil is a
(OOIP), over 300 MMbbl of oil remain. In 1980, a freshwater poly- light oil with an API gravity of 40° and a viscosity of 3.0 cp at reser-
merflood was initiated in a 1,440 acre section of NBU, and this proj- voir conditions. More complete descriptions of this reservoir and its
ect accounted for an additional 2.5 MM STB of oil over that attribut- fluids have been published previously.4,7
able to waterflooding alone. However, declining oil prices and the
costs associated with procuring fresh water have made the further Sequential Nutrient Injection
expansion of freshwater polymerflooding in NBU only marginally Test Description. Tracer Test. A tracer test was conducted 5
attractive. For these reasons, Phillips Petroleum Co. began to look months before nutrient injection to characterize flow patterns within
to MEOR as an alternative method to chemical EOR for increasing the MEOR pilot area. A nine-Curie sample of tritiated water was in-
oil production at NBU. jected into injector 16W21 on December 31, 1991. Following injec-
MEOR has several potential advantages over chemical EOR. Mi- tion, samples were collected during preselected times at the four pi-
crobial processes can use inexpensive feedstocks (e.g., molasses) lot producers and analyzed for tritium with a liquid scintillation
and convert them to products, such as solvents, surfactants, acids, counter.
polymers, and gases, that have potential for increasing oil recovery. Nutrients and Microbes. The nutrients selected for injection at
Microbial processes can be applied in situ so that products are pro- NBU were a soluble, corn-starch maltodextrin (MD) and an ethyl
duced in the reservoir, avoiding some of the problems of product acid phosphate (EAP). Nitrogen in the form of ammonium ion was
retention by the reservoir rock. Also, MEOR processes are environ- present in the brine in adequate amounts (25 to 60 mg/L) to promote
mentally friendly because they use only biodegradable chemicals good growth and biopolymer production of indigenous microorgan-
and nonpathogenic microorganisms. isms. The microorganisms responsible for growth and polymer pro-
The numerous EOR projects conducted in the past at NBU pro- duction in these tests were indigenous to the Burbank injected brine.
vided an adequate characterization of the reservoir to suggest that Therefore, no additional microbes were injected and the inoculation
a plugging type of mechanism would provide the best chance for of the reservoir was assumed to have occurred throughout the life
commercial application. This reservoir has a high degree of vertical of the waterflood. These microbes were determined to be strict
heterogeneity with permeability streaks as high as several darcies. anaerobes and therefore injection of oxygen was undesirable. Selec-
It is premised that injected water is channeling through higher- tion and design of chemical mixing and injection facilities have
permeability zones, thus bypassing significant quantities of mobile been described elsewhere.7
oil. Therefore, a microbial process was designed that could selec- Nutrient Injection (Preslug). To acclimatize the indigenous
tively plug off these water channels with bacterial cells and polymer bacteria to the nutrients, a preslug of MD and EAP was injected into
produced by the in-situ growth of indigenous microorganisms. 16W21 starting May 20, 1992. This preslug consisted of pumping
Details of the theory and design of this MEOR process have been EAP at 0.07 bbl/D for 5 days into a brine-injection stream flowing
described previously.5-7 at 2,500 bbl/D. This resulted in an injected EAP concentration of 7.9
mg/L as phosphorus. This was followed by 7 days of brine injection
Copyright 1996 Society of Petroleum Engineers
and then 5 days of MD at an injected concentration of 500 mg/L
(Fig. 2).
Original SPE manuscript received for review June 9, 1994. Revised manuscript received
Feb. 20, 1995. Paper peer approved July 27, 1995. Paper (SPE 27827) first presented at the
Nutrient Injection (Main Slug).The main nutrient slug was
1994 SPE/DOE Symposium on Improved Oil Recovery held in Tulsa, OK, April 17–20. started on June 8, 1992, 2 days following the end of the preslug in-
Fig. 1—NBU MEOR pilot area. were adequate for the biological reaction to reach completion using
similar nutrient concentrations and growth conditions.
jection. EAP was pumped at 0.45 bbl/D for 10 days at an injected MD-Retention Test. The following year, another near-wellbore
test was performed at producer 12-9 to determine the in-situ reten-
concentration of 50 mg/L as phosphorus followed by 18 days of
tion of the MD carbohydrate. We felt the laboratory retention tests
brine injection. On July 6, MD was injected for 5 days at an injected
had underestimated the MD retention and thus the EAP and MD
concentration of 4,000 mg/L followed by another 18 days of brine
were not combining “in-depth” as predicted by the 2D adsorption/
injection and then 5 days of MD injection. This same nutrient slug
desorption model.
sequence was repeated starting Aug. 3 (Fig. 2). On March 15, 1993, 420 bbl of brine containing 3,565 mg/L of
Pressure-Injection Tests. Pressure-transient testing was used to MD and 986 mg/L methanol were pumped down the tubing string
determine if MEOR-nutrient injection in the pilot area could signifi- of producer 12-9. The MD solution was made up as six 70-bbl
cantly reduce the effective permeability to the injection fluid batches, as described for the previous near-wellbore test. Twelve li-
through the generation of bacterial cells and biopolymer in situ ters of methanol were added immediately to each batch following
without creating a plug at the wellbore face. During the course of the dissolution of the MD. This solution was then pumped down pro-
sequential nutrient injection, five pressure-transient tests were con- ducer 12-9 at approximately 2 bbl/min. The wellbore was then
ducted on Well 16W21 between March 1992 and Jan. 1993. The flushed with 15 bbl of brine and the well shut in for approximately
procedure for these tests consisted of the following: (1) a BHP bomb 20 hours to allow for equilibration. The well was placed back on
was run in the hole and injection was continued for 4 hours while the pump and samples of produced fluids sampled periodically. The
BHP bomb was on bottom, (2) the well was shut-in for 96 hours for samples were returned to the laboratory and analyzed for MD and
the fall off portion of the test, and (3) injection was resumed for 24 methanol by gas chromatography.
hours at 2,500 bbl/D while the BHP bomb was still on bottom for
the injection portion of the test. Results. Tracer Test. Tracer breakthrough occurred first at produc-
The falloff and injection portions of the tests were both analyzed ing Well 16-10 at 308 days following tracer injection. This was fol-
to determine the response of the formation to MEOR-nutrient injec- lowed by appearance of tritium at Wells 16-9, 16-1, and 16-2, re-
tion, and these two portions of the pressure-transient test gave sig- spectively. The highest concentration of tritium was observed in
nificantly different results. The discrepancy in results was attributed Well 16-9, with lesser concentrations measured in the other three
to a falling liquid level during the falloff portion of the test, obscur- producers (Fig. 3).
ing the analysis of this portion of the test. Consequently, the injec- Pressure-Injection Tests. Four pressure falloff/injection tests
tion portion of the test was assumed to be more valid and was taken were performed following sequential nutrient injection of EAP and
as representative of reservoir conditions. MD. Pressure injection tests indicated little reduction in the injec-
Biological-Activity Tests. Several months following injection of
the main nutrient slug, a test was conducted to determine the extent
of biological activity that occurs in situ after injection of EAP and
MD. This test was proposed because pressure-transient testing at the
injector failed to indicate significant permeability reduction follow-
ing sequential injection of nutrients. Field tests were compared to
control tests run in the laboratory.
Two producers, 5-9 and 12-9, were selected for this test; however,
because of the similarity of results, only the results of Well 12-9 will
be presented. Well 12-9 is located approximately 2 miles northeast
of the pilot site (Fig. 1). A nutrient solution consisting of 1.1 lbm of
MD and 7.1 cc of EAP per bbl of Tract 5 brine was mixed at the mix
facility and then hauled to producer 12-9 in a tank truck. A total of
420 bbl was pumped down the producer at a pump rate of approxi-
mately 2 bbl/min. Following nutrient injection, approximately 15
bbl of brine was injected to flush the nutrients out of the tubing and
wellbore area. The well was then shut in for 2 weeks, after which the
well was restarted and samples of produced fluids were collected at
pre-determined times until approximately 35% of the injected fluids
had been produced. Laboratory tests had indicated that 2 to 3 weeks Fig. 3—Tritium tracer survey.