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A Simulation Study of Novel Thermal Recovery Methods in the Ugnu Tar Sand
Reservoir, North Slope, Alaska
Bakul C. Sharma, Santanu Khataniar, SPE, Shirish L. Patil, SPE, Vidyadhar A. Kamath, SPE, and Abhijit Y. Dandekar,
SPE, University of Alaska Fairbanks
produced through the bottom horizontal (production) well. The Ugnu Sands
The main advantage of the process over a conventional steam Detailed description of reservoir and geological characteristics
drive is that hot oil is produced by gravity drainage as soon as of the Ugnu tar sands is available in the literature5,6. The ugnu
it is displaced from the reservoir. As steam condenses at the sands overlie the West Sak and the Kuparuk sands on the
interface of the steam chamber and cold reservoir, heat is Alaskan North Slope, with the potentially steam developable
transferred to the reservoir, the oil near the interface is heated section located on the northern part of the Kuparuk River Unit.
and drained to the production well. Thus, the steam chamber The Ugnu sands are shallow with thick pay intervals occurring
expands vertically upwards initially and then sideways, at depths ranging from 2200 ft to 3200 ft. Because of the
significantly increasing sweep efficiency. It is also possible to shallow depth, reservoir temperature and hence, oil viscosity
use vertical injection wells instead of horizontal wells. For a are influenced by the overlying layer of permafrost. The depth
successful gravity drainage process, the reservoir should be of permafrost varies from 1200 to 1700 ft. The Ugnu sands
fairly thick (50 ft or more). Good vertical permeability is also exhibit good porosity ranging from 34% to 37%. Measured
necessary. Continuous shale barriers could impede the air permeabilities range from several hunderd millidarcies to
process efficiency, but small, discontinuous shale barriers may several darcies. Oil saturation estimated from log and core
not have a significant effect. Experiments by Chung and analysis ranges from 66% to 72%. Reservoir temperature is
Butler3 with two-dimensional scaled models have shown the fairly low, 45oF in the west to 65oF in the east. Reservoir
ultimate oil recovery to be independent of well spacing, pressure is also low (1328 psi at 2978 ft), which makes these
however, close well spacing provided higher rates of sands good candidate for steam injection. Viscosity of dead
oil recovery. oil at reservoir temperature varies from 100,000 cp in the east
One of the most serious obstacles in thermal oil to 15 million cp in the west. Oil API gravity varies from 7
recovery of tar sand and bitumen is the lack of steam to 11.5.
injectivity. Electrical heating offers a technically viable
option, which has been the subject of studies and field tests. Method of Study
Due to its high cost, electrical heating is not viewed as a A detailed simulation study was conducted to evaluate and
replacement for steam injection, but rather a precursor to compare the performance of the following thermal recovery
steam injection. Thus, the SAGD process can be preceded by methods in the Ugnu reservoir.
a period of electrical heating to improve steam injectivity. (a) Conventional steamflood
Such a process will be referred to as the electrically preheated (b) Steam assisted gravity drainage (SAGD)
SAGD or EP-SAGD method. In the EP-SAGD method, three (c) Electrically preheated SAGD (EP-SAGD)
parallel horizontal wells are placed triangularly in a vertical (d) SAGD with vertical injectors
cross section. The top well is the injector and the two bottom (e) EP-SAGD with vertical injectors
wells serve as the producers. In addition, the wells also serve
as the electrodes to preheat the formation electrically. At the Because reservoir properties vary significantly within the
end of the preheating period, steam injection and fluid Ugnu sands, a sensitivity analysis was performed by varying
production are initiated. The preheated area inside and around the following reservoir and process parameters.
the well's triangle reaches low tar viscosities and is readily (a) Vertical well spacing
produced. This results in greater recovery than the standard (b) Electric preheating time
SAGD process. Another advantage of the EP-SAGD method (c) Vertical injectors
is its relative insensitivity to the presence of shale barriers, as (d) Lateral well spacing
shown by the experimental work of Glandt and Hsu4. (e) Reservoir anisotropy
Because oil production from the State of Alaska has (f) Reservoir heterogeneity
been on the decline, there is need for development of EOR The tasks listed above were performed by using a commercial
techniques for oil production form the heavy oil and tar sand three-phase, multi-component thermal and steam additive
resources in the state. The main objective of this research was simulator. The simulations were run in the adaptive implicit
to evaluate some novel thermal recovery methods which may mode with the exception of the well gridblocks, which were
be applicable to the recovery of the highly viscous Ugnu solved fully implicitly.
crude. A thermal simulator was used to perform three- Reservoir input data used in these simulations are
dimensional simulations of conventional steamflood, SAGD, shown in Table 1. Table 1 includes the base case values as
SAGD with vertical injectors, EP-SAGD, and EP-SAGD with well as the parameter ranges over which sensitivity analysis
vertical injectors in the Ugnu reservoir. The effect of various was performed. These data are based on previous work by
reservoir and process parameters on the performance of these Sinha7, Zhang8 and Hallam et al.5. Relative permeability data
methods was studied. were obtained from the field operator. A correlation for
variation of the Ugnu oil viscosity with temperature,
developed by Sinha7, was used in this study. The correlation
incorporated the effect of dissolved gas on oil viscosity.
A SIMULATION STUDY OF NOVEL THERMAL RECOVERY
SPE 76729 METHODS IN THE UGNU TAR SAND RESERVOIR, NORTH SLOPE, ALASKA 3
was assigned a permeability of 100 md. In the third run, 680 References
md was the permeability of the top layer and 100 md was 1. Joshi, S. D.: “Thermal Oil Recovery with Horizontal Wells,” J.
assigned to the bottom layer. Final oil recoveries after 5000 Pet. Tech., Nov. 1991, Vol. 43, No. 11, p. 1302-1304.
days for the three methods and the three permeability ratios 2. Butler, R. M. and Stephens, D. J.: “The Gravity Drainage of
are shown in Figure 11. Reduced permeability in the top layer Steam-Heated Oil to Parallel Horizontal Wells,” J. Can. Pet.
Tech., April-June 1981, p. 90-96.
(second run) resulted in only a slight reduction in oil recovery 3. Chung, K. H. and Butler, R. M.: “A Theoretical and
compared to the homogeneous case. SAGD with vertical Experimental Study of SAGD Process,” paper #89, Proc. 4th
injectors performed poorly due to reduced injectivity in the top UNITAR/UNDP International Conference on Heavy Crude and
layer. Reduced permeability in the bottom layer (third run) Tar Sands, Edmonton, Canada, Aug. 7-12, 1988, p. 191-210.
resulted in drastic reduction of oil recovery by all three 4. Glandt, C. A. and Hsu, C.: “Electrical Preheating in Low
methods due to poor drainage by the producing well located in Injectivity Tar Sand Deposits,” Proc. 8th SPE/DOE Symposium
the low permeability layer. Cumulative oil recovery as a on Enhanced Oil Recovery, Tulsa, OK, April 22-24, 1992,
function of time for the SAGD method is shown in Figure 12. p. 91-98.
It is clear from this figure that continuing steam injection 5. Hallam, R. J., Abou-Sayed, A. S., Garon, A. M., Putman, T. W.
and Weggeland, M. C.: “Resource Description and
beyond 5000 days will not significantly increase the final oil Development Potential of the Ugnu Reservoir, North Slope,
recovery. However, when vertical injectors are used with the Alaska,” paper SPE 21779, Proc. SPE Western Regional
SAGD method, oil recovery continues to build at 5000 days in Meeting, Long Beach, CA, Mar. 20-22, 1991, p. 285-300.
the heterogeneous cases, so that further increase in recovery 6. Sharma, G. D., Ogbe, D. O., Kamath, V. A. and Zhang, M.:
can be expected (Figure 13). Thus, reservoir heterogeneity is “Shallow Sands of North Slope, Alaska and their Hydrocarbon
very important in determining placement of the wells and Potentials,” in Particle Technology and Surface Phenomena in
choice of injector type (vertical vs. horizontal). Minerals and Petroleum, Plenum Publishing Co., NY, 1991,
p. 105-134.
Conclusions 7. Sinha, S.: “Numerical Simulation Study of Steam Assisted
1. For the base case with average rock and fluid properties of Gravity Drainage Process in Ugnu Tar Sand Reservoir,” MS
the Ugnu sands, all SAGD and EP-SAGD methods (horizontal Thesis, University of Alaska Fairbanks, Aug. 1992.
8. Zhang, M.: “Characterization and Description of Lower Ugnu
and vertical injectors) gave about the same final oil recovery and West Sak Reservoirs using Well Logs,” MS Thesis,
of nearly 70% after 5000 days of injection. Thus, SAGD University of Alaska Fairbanks, Dec. 1989.
appears to be a suitable method for recovering the Ugnu crude.
Conventional steamflood produced unacceptable results. SI Metric Conversion Factors
2. There exists an optimum vertical spacing between injector bbl x 1.589 873 E-01 = m3
and producer for maximizing recovery by SAGD and EP- cp x 1.0* E-03 = Pa.s
SAGD methods. darcy x 9.869 233 E-13 = m2
3. Oil recoveries with vertical injectors for base case ft x 3.048* E-01 = m
psi x 6.894 757 E+00 = kPa
simulation are comparable to those obtained using horizontal
*Conversion factor is exact
injectors for both SAGD and EP-SAGD processes. This is
because of the assumption of isotropic formation in the Table 1
base case. Ranges of Reservoir Properties within Ugnu Sands and Data Used for Base
4. Longer period of electrical preheating increases oil steam Case Ugnu Reservoir Simulation
ratio, but delays oil recovery. Final recoveries for the SAGD Properties Range Values
and EP-SAGD processes were nearly the same. Electrical Porosity 0.27-0.39 0.37
preheating marginally increases recovery per unit heat input. Permeability (md) 35-1500 680
Water Saturation 0.28-0.34 0.28
Thus, EP-SAGD is thermally somewhat more efficient than Reservoir Gross Thickness (ft) 75-105 90
SAGD process. Reservoir Temperature (°F) 45-70 65
5. The final oil recovery is independent of the lateral well Reservoir Pressure (psia) 1330 1220
spacing up to a critical value, however, recovery declines if Oil Gravity (°API) 7.1-11.5 10
the spacing exceeds this value. Closer well spacing provides a Oil Viscosity (cp) 6*104-1*107 9*105
higher rate of recovery in the early part of the project if steam Kinematic Oil Viscosity (ft2/day) - 0.0001076
Solution GOR (SCF/STB) 120-130 125
injected per injector is kept constant. When the total steam Wellbore Radius (inch) - 6
injection to the system is kept constant, there exists an Overburden Thermal - 34.6
optimum lateral spacing for the fastest oil recovery. Conductivity (Btu/ft/day/°F)
6. Low vertical permeability delays and reduces oil recovery Thermal Diffusivity (ft2/day) - 0.6566
by retarding the rise of steam chamber. Steam Injection Rate (STB/day) - 1000
7. Placement of the horizontal producer is more critical than Steam Temperature (°F) - 590
Steam Quality - 1.0
placement of the injector in a heterogeneous reservoir.
A SIMULATION STUDY OF NOVEL THERMAL RECOVERY
SPE 76729 METHODS IN THE UGNU TAR SAND RESERVOIR, NORTH SLOPE, ALASKA 5
WELL % Oil
Recovery
80
75
20 70
10
20
60
75 50
40
30
20 30
---- 10
1000 1000
20
10
250
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Figure 1. Reservoir Geometry and Well Configuration Base Case
Time (thousand days)
EPSAGD EPSAGD-VI
SAGD-VI SAGD
Conv. Steam Flood
------- -------------
% Oil
Recovery
80
One vertical injector and a horizontal producer
70
60
-------------------- 50
40
20
10
--- ----- ----
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Vertical Injector ------- Horizontal Producer Spacing 70 ft Base Case (10 ft)
Spacing 30 ft Spacing 45 ft
Figure 2. Well Patterns Used for SAGD-VI Process
(Top View)
Figure 4. Effect of Vertical Spacing on Oil Recovery
(SAGD)
6 B. SHARMA, S. KHATANIAR, S. PATIL, V. KAMATH AND A. DANDEKAR SPE 76729
% Oil % Oil
Recovery Recovery
80 80
70 70
60 60
50
50
40
40
30
30
20
20
10
10
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0
Time (Thousand Days) 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Spacing 70 ft Base Case (10 ft) Time (Thousand Days)
Spacing 45 ft Spacing 30 ft
400 ft 300 ft 200 ft 100 ft
Figure 5. Effect of Vertical Spacing on Oil Recovery
(EP-SAGD) Figure 7. Effect of Lateral Well Spacing on Oil Recovery
(SAGD Process)
% Oil % Oil
Recovery Recovery
80 80
70 70
60 60
50
50
40
40
30
30
20
20
10
10
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Time (Thousand Days)
Time (Thousand Days)
2000 Days Preheat 1095 Days Preheat
365 Days Preheat SAGD (Base Case) 100 ft 200 ft 300 ft 400 ft
Oil
Production % Oil
(STB/day) Recovery
350 100
90 Layer 1
300
80
Layer 2
250 70
60
200
50
150 40
30
100
20
50
10
0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 .68/.68 .1/.68 .68/1
Time (Thousand Days) K(Layer 1)/K(Layer 2)
Figure 9. Effect of Anisotropy on Oil Production Rate Figure 11. Effect of Heterogeneity on Oil Recovery
(SAGD Process) (SAGD, EP-SAGD, & SAGD-VI)
% Oil
% Oil Recovery
Recovery 80
70
70
60
60
50
50
40
40
30 30
20 20
10 10
0 0
0 0.2 0.4 0.6 0.8 1 1.2 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
% Oil
Recovery
80
70
60
50
40
30
20
10
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Time (Thousand Days)
0.147 6.8 1