OO194C22

Style OO194C22 Day 2 3 5 6 8 9 11

Line 30 Qty
SMV 146.56 With Day
OP 60 Pc/day
Target 25 Pc/hours
Actual
TT 147 pc/day
H
a
s
i
Target
requested l
Pieces per SMV Cycle Act Production Eff. Based
Total output Cycle Assigned
no proses Operator Operation Takt Time hour at time + all Capacity/hour on
Operator time (sec) PCs/hour 1
100% Eff (sec) ( include 15%) assigned
(Per hr.) (in Sec.) /
pcs
2
1 ita hemming welt side pocket +tack dart pocket 1 147 25 #DIV/0! 90 104 35 35 0% ### j
2 sholeh join dart pocket+join dart side pocket 1 147 25 #DIV/0! 102 117 31 31 0% ### a
3 yudi att velcro to pocket 1 147 25 #DIV/0! 110 127 28 28 0% ### m
4 lilis stitch raffle side pocket+tack end of facing welt pocket 1 147 25 #DIV/0! 75 86 42 42 0% ###
5 hesti tack end of fc welt pocket +turn out facing welt pocket 1 147 25 #DIV/0! 150 173 21 21 0% ###
6 kusyanti hemming welt cest pocket 1 147 25 #DIV/0! 40 46 78 78 0% ###
7 rudi att velcro to cest pocket 1 147 25 #DIV/0! 88 101 36 36 0% ###
8 novi overlock side pocket 1 147 25 #DIV/0! 110 127 28 28 0% ###
9 bayu overlock chest pocket 1 147 25 #DIV/0! 65 75 48 48 0% ###
10 eny marking pocket front body 1 147 25 #DIV/0! 105 121 30 30 0% ###
11 dwi pras prepare acrilic pocket chest 1 147 25 #DIV/0! 105 121 30 30 0% ###
12 wira acrilic pocket chest 1 147 25 #DIV/0! 117 135 27 27 0% ###
13 lisa sttich 1/4 pocket chest 1 147 25 #DIV/0! 120 138 26 26 0% ###
14 winda join path pocket back 1 147 25 #DIV/0! 198 228 16 16 0% ###
15 luti join path pocket back 1 147 25 #DIV/0! 190 219 16 16 0% ###
16 tini join flap pocket back+chest 1 147 25 #DIV/0! 192 221 16 16 0% ###
17 sutrisni sttich 1/4 flap pocket 1 147 25 #DIV/0! 124 143 25 25 0% ###
18 mini bartack pocket 16x 1 147 25 #DIV/0! 120 138 26 26 0% ###
19 lia att care label + join side seam 1 147 25 #DIV/0! 95 109 33 33 0% ###
20 yani sttich fold sideseam 1 147 25 #DIV/0! 115 132 27 27 0% ###
21 siti marking snap tanel + tanel to back body 1 147 25 #DIV/0! 70 81 45 45 0% ###
22 warti join shoulder +stitch shoulder + join inside linning to shoulder 1 147 25 #DIV/0! 120 138 26 26 0% ###
23 sumber att eleyet to tanel 1 147 25 #DIV/0! 50 58 63 63 0% ###
24 tari join tunel 1 147 25 #DIV/0! 90 104 35 35 0% ###
25 tri join hood 1 147 25 #DIV/0! 115 132 27 27 0% ###
26 dini att binding to sleeve armhole 1 147 25 #DIV/0! 65 75 48 48 0% ###
27 giyanti tack + sttich binding armhole 1 147 25 #DIV/0! 70 81 45 45 0% ###
28 atik join slevee 1 147 25 #DIV/0! 160 184 20 20 0% ###
29 elis stitch armhole 1 147 25 #DIV/0! 186 214 17 17 0% ###
30 risma att zipper 1 147 25 #DIV/0! 157 181 20 20 0% ###
31 lastri join facing hemming 1 147 25 #DIV/0! 100 115 31 31 0% ###
32 mini tack end of collar 1 147 25 #DIV/0! 70 81 45 45 0% ###
33 ananda stitch 1/6 facing hemming + tack end of hemming 1 147 25 #DIV/0! 111 128 28 28 0% ###
34 murni join facing to front zipper 1 147 25 #DIV/0! 110 127 28 28 0% ###
35 andreas att eleyet to facing hemming 1 147 25 #DIV/0! 100 115 31 31 0% ###
36 udin cut allowen front zipper 1 147 25 #DIV/0! 92 106 34 34 0% ###
37 adi att binding to front zipper 1 147 25 #DIV/0! 60 69 52 52 0% ###
38 essy insret drawcord + tack drawcord to hemming 1 147 25 #DIV/0! 110 127 28 28 0% ###
39 devi stitch 1/4 zipper 1 147 25 #DIV/0! 122 140 26 26 0% ###
40 fatma bartack drowcrod 1 147 25 #DIV/0! 70 81 45 45 0% ###
41 mus hemming 1 147 25 #DIV/0! 170 196 18 18 0% ###
42 mita stitch 1/16 upper hood 1 147 25 #DIV/0! 85 98 37 37 0% ###
43 eko hemming hood 1 147 25 #DIV/0! 97 112 32 32 0% ###
44 yuni join inside collar 1 147 25 #DIV/0! 92 106 34 34 0% ###
45 fitri stitch neck line point 1 147 25 #DIV/0! 172 198 18 18 0% ###
46 nur join stromflap 1 147 25 #DIV/0! 75 86 42 42 0% ###
47 umi stitch 1/4 stromflap to body 1 147 25 #DIV/0! 126 145 25 25 0% ###
48 puji cut allowen stromflap insert drawcrod to tunel 1 147 25 #DIV/0! 115 132 27 27 0% ###
49 mia stitch 1/4 stromflap + trun out stromflap 1 147 25 #DIV/0! 160 184 20 20 0% ###
50 tanto marking snap tunal + tunel to back body 1 147 25 #DIV/0! 123 141 25 25 0% ###
51 agung cut hole snap 1 147 25 #DIV/0! 70 81 45 45 0% ###
52 aziz att snap to front body 1 147 25 #DIV/0! 146 168 21 21 0% ###
53 antono stitch marking facing cuff + join inner outher cuff 1 147 25 #DIV/0! 50 58 63 63 0% ###
54 sri stitch reffle sleeve + join facing cuff to sleeve 1 147 25 #DIV/0! 105 121 30 30 0% ###
55 roni att velcro to cuff 1 147 25 #DIV/0! 85 98 37 37 0% ###
56 lisa marking tab + join tab to cuff + join gusset + to sleeve + cut allowance gusset 1 147 25 #DIV/0! 120 138 26 26 0% ###
57 binti tck end off + att piping 1 147 25 #DIV/0! 140 161 22 22 0% ###
58 yuli stitch panel gusset + join sideseam sleeve 1 147 25 #DIV/0! 150 173 21 21 0% ###
59 zuzan tack end off cuff + att zipper 1 147 25 #DIV/0! 120 138 26 26 0% ###
60 jeki stitch 1/4 edge cuff 1 147 25 #DIV/0! 72 83 43 43 0% ###
61 dinda hemming cuff 1 147 25 #DIV/0! 108 124 29 29 0% ###
62 diyah stitch sidesam sleeve tube 1 147 25 #DIV/0! 110 127 28 28 0% ###
63 priyanti join dart back body + join lower to upper back body 1 147 25 #DIV/0! 74 85 42 42 0% ###
64 ajeng stitch lower back yoke 1 147 25 #DIV/0! 50 58 63 63 0% ###
65 fea center front zipper + stitch fold 1/4 front facing + overlock 1 147 25 #DIV/0! 90 104 35 35 0% ###
7997
Target 16 60
221
60%
 OO194C22
Style OO194C22 Day 2 3 5 6 8 9 11
Line 30 Qty
SMV 146.56 With Day
OP 60 Pc/day
Target 25 Pc/hours
Actual
TT 147 pc/day
H
a
s
i
Target
requested l
Pieces per SMV Cycle Act Production Eff. Based
Total output Cycle Assigned
no proses Operator Operation Takt Time hour at time + all Capacity/hour on
Operator time (sec) PCs/hour 1
100% Eff (sec) ( include 15%) assigned
(Per hr.) (in Sec.) /
pcs
2
1 ita hemming welt side pocket +tack dart pocket 1 147 25 #DIV/0! 90 104 35 35 0% ### j
2 sholeh join drat pocket+join dart side pocket 1 147 25 #DIV/0! 101 116 31 31 0% ### a
3 yudi att velcro to pocket 1 147 25 #DIV/0! 90 104 35 35 0% ### m
4 lilis stitch raffle side pocket+tack end of facing welt pocket 1 147 25 #DIV/0! 41 47 76 76 0% ###
5 hesti tack end of fc welt pocket +turn out facing welt pocket 1 147 25 #DIV/0! 100 115 31 31 0% ###
6 kusyanti hemming welt cest pocket 1 147 25 #DIV/0! 40 46 78 78 0% ###
7 rudi att velcro to cest pocket 1 147 25 #DIV/0! 88 101 36 36 0% ###
8 novi overlock side pocket 1 147 25 #DIV/0! 110 127 28 28 0% ###
9 bayu overlock chest pocket 1 147 25 #DIV/0! 65 75 48 48 0% ###
10 eny marking pocket front body 1 147 25 #DIV/0! 105 121 30 30 0% ###
11 dwi pras prepare acrilic pocket chest 1 147 25 #DIV/0! 105 121 30 30 0% ###
12 wira acrilic pocket chest 1 147 25 #DIV/0! 117 135 27 27 0% ###
13 lisa sttich 1/4 pocket chest 1 147 25 #DIV/0! 120 138 26 26 0% ###
14 winda join path pocket back 1 147 25 #DIV/0! 150 173 21 21 0% ###
15 luti join path pocket back 1 147 25 #DIV/0! 145 167 22 22 0% ###
16 tini join flap pocket back+chest 1 147 25 #DIV/0! 116 133 27 27 0% ###
17 sutrisni sttich 1/4 flap pocket 1 147 25 #DIV/0! 124 143 25 25 0% ###
18 mini bartack pocket 16x 1 147 25 #DIV/0! 120 138 26 26 0% ###
19 lia att care label + join side seam 1 147 25 #DIV/0! 95 109 33 33 0% ###
20 yani sttich fold sideseam 1 147 25 #DIV/0! 115 132 27 27 0% ###
21 siti marking snap tanel + tanel to back body 1 147 25 #DIV/0! 70 81 45 45 0% ###
22 warti join shoulder +stitch shoulder + join inside linning to shoulder 1 147 25 #DIV/0! 120 138 26 26 0% ###
23 sumber att eleyet to tanel 1 147 25 #DIV/0! 50 58 63 63 0% ###
24 tari join tunel 1 147 25 #DIV/0! 90 104 35 35 0% ###
25 tri join hood 1 147 25 #DIV/0! 115 132 27 27 0% ###
26 dini att binding to sleeve armhole 1 147 25 #DIV/0! 65 75 48 48 0% ###
27 giyanti tack + sttich binding armhole 1 147 25 #DIV/0! 70 81 45 45 0% ###
28 atik join slvee 1 147 25 #DIV/0! 107 123 29 29 0% ###
29 elis stitch armhole 1 147 25 #DIV/0! 141 162 22 22 0% ###
30 risma att zipper 1 147 25 #DIV/0! 111 128 28 28 0% ###
31 lastri join facing hemming 1 147 25 #DIV/0! 100 115 31 31 0% ###
32 mini tack end of collar 1 147 25 #DIV/0! 70 81 45 45 0% ###
33 ananda stitch 1/6 facing hemming + tack end of hemming 1 147 25 #DIV/0! 111 128 28 28 0% ###
34 murni join facing to front zipper 1 147 25 #DIV/0! 110 127 28 28 0% ###
35 andreas att eleyet to facing hemming 1 147 25 #DIV/0! 100 115 31 31 0% ###
36 udin cut allowen front zipper 1 147 25 #DIV/0! 92 106 34 34 0% ###
37 adi att binding to front zipper 1 147 25 #DIV/0! 60 69 52 52 0% ###
38 essy insret drawcord + tack drawcord to hemming 1 147 25 #DIV/0! 110 127 28 28 0% ###
39 devi stitch 1/4 zipper 1 147 25 #DIV/0! 122 140 26 26 0% ###
40 fatma bartack drowcrod 1 147 25 #DIV/0! 70 81 45 45 0% ###
41 mus hemming 1 147 25 #DIV/0! 91 105 34 34 0% ###
42 mita stitch 1/16 upper hood 1 147 25 #DIV/0! 85 98 37 37 0% ###
43 eko hemming hood 1 147 25 #DIV/0! 97 112 32 32 0% ###
44 yuni join inside collar 1 147 25 #DIV/0! 92 106 34 34 0% ###
45 fitri stitch neck line point 1 147 25 #DIV/0! 144 166 22 22 0% ###
46 nur join stromflap 1 147 25 #DIV/0! 75 86 42 42 0% ###
47 umi stitch 1/4 stromflap to body 1 147 25 #DIV/0! 126 145 25 25 0% ###
48 puji cut allowen stromflap insert drawcrod to tunel 1 147 25 #DIV/0! 115 132 27 27 0% ###
49 mia stitch 1/4 stromflap + turn out stromflap 1 147 25 #DIV/0! 144 166 22 22 0% ###
50 tanto marking snap tunel + tunel to back body 1 147 25 #DIV/0! 90 104 35 35 0% ###
51 agung cut hole snap 1 147 25 #DIV/0! 40 46 78 78 0% ###
52 aziz snap to front body 1 147 25 #DIV/0! 90 104 35 35 0% ###
53 antono stitch marking facing cuff + join inner outher cuff 1 147 25 #DIV/0! 50 58 63 63 0% ###
54 sri stitch reffle sleeve + join facing cuff to sleeve 1 147 25 #DIV/0! 105 121 30 30 0% ###
55 roni att velcro to cuff 1 147 25 #DIV/0! 85 98 37 37 0% ###
56 lisa marking tab + join tab to cuff + join gusset + to sleeve + cut allowance gusset 1 147 25 #DIV/0! 120 138 26 26 0% ###
57 binti tck end off + att piping 1 147 25 #DIV/0! 115 132 27 27 0% ###
58 yuli stitch panel gusset + join sideseam sleeve 1 147 25 #DIV/0! 130 150 24 24 0% ###
59 zuzan tack end off cuff + att zipper 1 147 25 #DIV/0! 120 138 26 26 0% ###
60 jeki stitch 1/4 edge cuff 1 147 25 #DIV/0! 72 83 43 43 0% ###
61 dinda hemming cuff 1 147 25 #DIV/0! 108 124 29 29 0% ###
62 diyah stitch sidesam sleeve tube 1 147 25 #DIV/0! 110 127 28 28 0% ###
63 priyanti join dart back body + join lower to upper back body 1 147 25 #DIV/0! 74 85 42 42 0% ###
64 ajeng stitch lower back yoke 1 147 25 #DIV/0! 50 58 63 63 0% ###
65 fea center front zipper + stitch fold 1/4 front facing + overlock 1 147 25 #DIV/0! 90 104 35 35 0% ###
7186
Target 21 60
173
69%
 INPUT NAMA INPUT HARI Efektivitas Per-Line
STYLE KERJA QTY (PO QTY (ALL Effisiensi
Att. TARGET Balance QTY PER FTY CM Price BOBOT
LINE PIC BUYER Style Hari Kerja CM Rate SMV yang
Minute PPIC Sewing KP)
Running) QTY % CM Price % QTY * CM PRICE % Average Effisiensi Average
1 Susi ADIDAS SMUS2015M051 14 0.06 16.70 26,400 1,621 19,374 32,851 96,100 68,050 5.5% $ 1.00 1.4% $ 68,186.10 1.4% 5.0% 58.3% 46.5%
2a Lukman ADIDAS SMUS2015M050 1 0.06 33.21 15,360 326 28,130 33,000 111,050 39,697 3.2% $ 1.99 2.9% $ 79,100.24 1.6% 6.6%
2b Ferry ADIDAS SMUS2015M052 7 0.06 24.90 17,100 606 22,501 38,301 225,000 71,499 5.8% $ 1.49 2.1% $ 106,819.51 2.2% 54.1%
3a Nunuk/Basuki ADIDAS SMUS2015M050 1 0.06 33.21 15,360 323 28,130 33,000 111,050 39,697 3.2% $ 1.99 2.9% $ 79,100.24 1.6% 18.1%
4 Maryani ADIDAS SMUS2015M050 2 0.06 33.21 15,360 527 28,130 33,000 111,050 39,697 3.2% $ 1.99 2.9% $ 79,100.24 1.6% 22.1%
5 Prihatin ADIDAS F2002JKTM501 1 0.06 88.33 34,770 523 19,901 22,398 107,026 107,026 8.7% $ 5.30 7.6% $ 567,216.39 11.4% 68.1%
7 Poleng ADIDAS F20SBM1005 8 0.06 167.02 37,440 62 334 2,317 2,317 0.2% $ 10.02 14.4% $ 23,219.12 0.5% 64.5%
HL1 Edi ADIDAS F2002JKTM503 59 0.06 128.34 18,240 605 19,577 38,239 165,045 165,045 13.4% $ 7.70 11.0% $ 1,270,912.52 25.6% 129.1%
HL2 Sholeh ADIDAS SMUS2015M050 6 0.06 33.21 17,280 527 28,130 33,000 111,050 39,697 3.2% $ 1.99 2.9% $ 79,100.24 1.6% 39.3%
HL3 Tri Narimo ADIDAS F2002JKTM502 6 0.06 139.08 19,380 469 538 538 48,726 9,427 0.8% $ 8.34 12.0% $ 78,666.43 1.6% 55.4%
HL4 Maryani ADIDAS SMUS2015M050 2 0.06 33.21 17,280 670 28,130 33,000 111,050 39,697 3.2% $ 1.99 2.9% $ 79,100.24 1.6% 15.7%
HL5 Agustin ADIDAS SMUS2015M050 2 0.06 33.21 17,280 276 28,130 33,000 111,050 39,697 3.2% $ 1.99 2.9% $ 79,100.24 1.6% 19.6%
HL6 Adlan ADIDAS SMUS2015M052 8 0.06 24.90 20,520 606 22,501 38,301 225,000 71,499 5.8% $ 1.49 2.1% $ 106,819.51 2.2% 40.6%
Revan (Shift
3 ADIDAS SMUS2015M050 1 0.06 33.21 15,360 326 28,130 33,000 111,050 39,697 3.2% $ 1.99 2.9% $ 79,100.24 1.6% 22.1%
Malam)
Jupri (shift
4 ADIDAS SMUS2015M050 7 0.06 33.21 17,280 527 28,130 33,000 111,050 39,697 3.2% $ 1.99 2.9% $ 79,100.24 1.6% 39.3%
Malam)

5 Tri Purnami ADIDAS F2002JKTM501 1 0.06 88.33 36,600 261 19,901 22,398 107,026 107,026 8.7% $ 5.30 7.6% $ 567,216.39 11.4% 61.2%
(shift Malam)
Roma (Shift
HL1 ADIDAS F2002JKTM503 135 0.06 128.34 19,200 603 19,577 38,239 165,045 165,045 13.4% $ 7.70 11.0% $ 1,270,912.52 25.6% 122.6%
Malam)
Wahyuningsih/
HL2 Joko (Shift ADIDAS SMUS2015M050 1 0.06 33.21 19,440 529 28,130 33,000 111,050 39,697 3.2% $ 1.99 2.9% $ 79,100.24 1.6% 19.2%
Malam)
Wahyuningsih
HL4 ADIDAS SMUS2015M050 1 0.06 33.21 19,440 298 28,130 33,000 111,050 39,697 3.2% $ 1.99 2.9% $ 79,100.24 1.6% 19.2%
(Shift Malam)
Nanik (Shift
HL6 ADIDAS SMUS2015M052 11 0.06 24.90 21,600 22,501 38,301 225,000 71,499 5.8% $ 1.49 2.1% $ 106,819.51 2.2% 54.0%
Malam)
0.0%
1,235,403 $ 69.78 100.0% $ 4,957,790.42 100.0%
 140.0%
INPUT SMV
Buyer CM Rate
ACTUAL (%)
Adidas 0.06
120.0% TNF 0.07
Columbia 0.05
Ralph Laurent 0.04
Tommy 0.04
100.0%

80.0%

60.0%

40.0%

20.0%

0.0%
1 0 2 0 0 1 05 3 0 2 0 0 2 0
05 05 05 05 05 50 10 50 05 50 05 05 05 05
M M M M M M TM 5M TM 5M 5M 5M 5M 5M
01
5
01
5
01
5
01
5
01
5
JKT SBM
JK 0 1 JK 0 1 0 1 0 1 0 1 01
2 2 2 2 2 02 20 02 S2 02 S2 S2 S2 S2 S2
US US US US US F2
0 F
F2
0 U F2
0 U U U U U
SM SM SM SM SM SM SM SM SM SM SM

Column R Column T Column S Column U

Analisis Sewing BUYER : ADIDAS SMV ERP : 17.00TARGET / H
Factory : PRIMA STYLE : SMU2015M050 SMV : 22.9258OPERATOR
LINE : HL 5 TARGET : 450.00JAM KERJA
OUTPUT
Line Balancing Worksheet #2
Daily Demand (Pcs/Pr) 450
Date 11-Aug-20 Ideal Staffing
Net Available Time (Sec.) 28,800
Location 61% Takt Time (Seconds / Pc) 64.0 22

Current Operators
Production Cell Location -

(Seconds / Garment)
Production Rate
Machine Type/

Process Cycle

WIP Inventory
Thread Color

Future State
Operations

Production Rate /
Combined

Time (Sec.)
Station

Day = Net Avail.

(Ea)

(Pieces)
SMSUS2015M050 Time / Production
Rate
NORMAL JACKET

Operation Description 0
Totals 1407 35 75.0 1584

2 SNC Cut separate front body 30 1 30.0 120 0

3 OM4 Join sleeve ragland front 50 1 50.0 72 0

4 OM4 Join sleeve ragland back 45 1 45.0 80 0 Menggunakan 2 operator

untuk mengerjakan proses
kanan dan kiri, namun
5 OM4 Join side panel to back sleeve 53 2 26.5 68 0 pada data hanya 1 proses
dan 1 operator
6 OM4 Join side panel to front sleeve 75 1 75.0 48 0

7 OM4 Join lower to upper sleeve 48 1 48.0 75 0

8 SNL Att care label + tack sideseam 51 1 51.0 71 0

Penambahan 1
9 OM4 Join sideseam 66 1 66.0 55 0 yang tidak ada d
namun actualn
Join hood to body+att zip match
10 SNL 11 97 2 48.5 37 0
collar
13 OM3 Overlock inside collar 59 1 59.0 61 0
14 SNL Tack rib cuff to sleeve 57 1 57.0 63 0
Menggunakan 2
15 SNL 16 Tacking WB to hem 64 2 32.0 56 0 operator untuk ct
dibawah takt time
17 OM4 Overlock mid WB front 51 1 51.0 71 0
18 OM4 Join rib cuff to sleeve 48 1 48.0 75 0
Tack end off hem+att zip to
19 DLN 20 123 4 30.8 29 0
match hem
21 DLN Att binding to front zipper 62 2 31.0 58 0 Menggunakan 4
23 SNL Tack fold neck hood 60 1 60.0 60 0 operator untuk ct
melebihi takt time,
25 SNF 26 Att tape inside neckline 43 2 21.5 84 0 namun operator sering
27 SNL Att size label + loop to collar 55 1 55.0 65 0 nganggur
28 BTK Bartack side pocket + front zip 56 1 56.0 64 0
Menggunakan 2
29 OM4 30 Join WB to hem 48 2 24.0 75 0 operator untuk ct
dibawah takt time
Stitch 1/16 neck collar+front
31 DLN 32.33 48 3 16.0 75 0
zipper
Menggunakan 2
operator untuk ct
34 BTK Insert drawcord + bartack inside 55 1 55.0 65 0 melebihi takt time
namun operator ser
nganggur
35 SNL Stitch label + tack end zip 63 1 63.0 57 0

36 SNC cut allawance front zip 47 1 47.0 77 0 Menggunakan 3

operator untuk c
36 1146.3 melebihi takt tim
namun operator se
nganggur
Line Balancing Cycle time Takt time
80 72
70 64 63
62 60 62 60
59 59 58
60 53 54 55 56 55
52 51
Time

50 48 48
50 43 45 43
42
40
30
20
10
0
13

15

17

19

21

25

27

28

29

35
2

10

14

18

23

31

34

Operation
 TARGET / Hr : 56.25 TAKT TIME : 64.00
OPERATOR : 36 TARGET EFF :
JAM KERJA : 8 EFISIENSI BEFORE : 74.15%
OUTPUT : 754 EARNING : $ 45,393.08

ct melebihi takt time

Menggunakan 2
operator namun di data
hanya 1 operator

Menggunakan 2 operator
untuk mengerjakan proses
kanan dan kiri, namun
pada data hanya 1 proses
dan 1 operator

Penambahan 1 proses
yang tidak ada di data
namun actualnya ada

Menggunakan 2
operator untuk ct
dibawah takt time

Menggunakan 2 operator
untuk proses ol inside
Menggunakan 4 hemming
operator untuk ct Menggunakan 2 operator
Menggu
dengan ct yang tidak
melebihi takt time, nakan 2
namun operator sering melebihi takt time
operator
nganggur untuk ct
dibawah
tack
Menggunakan 2 time,
operator untuk ct namun
dibawah takt time didata
menggu
nakan
Menggunakan 2
operator untuk ct
melebihi takt time,
namun operator sering
nganggur

Menggunakan 3
operator untuk ct
melebihi takt time,
namun operator sering
nganggur

Menggunakan 2
operator untuk ct
dibawah takt time
Analisis Sewing 1518.072 BUYER : ADIDAS SMV BEFORE : 22.9258 OPERATOR
Factory : PRIMA 3 STYLE : F2025M9478SMV AFTER : 25.3012 OPERATOR
LINE : HL 5 TARGET : 450.00 JAM KERJA
SMV ERP : 17.00 TARGET / Hr : 56 OUTPUT BE
Actual Time Study (Sec) Operator
No Process Problem Action Plan
Before (sec) After (sec) Reduction time (sec) Before Afte

Menggunakan 2 operator untuk

mengerjakan 1 proses dengan ct di bawah Mengurangi 1 man power, sehingga
1 Join side panel to back sleeve takt time menggunakan 1 man power dengan ct 59 53 6 2 1
sec

Menggunakan 2 operator untuk ct

dibawah takt time Mengurangi 1 man power, sehingga
2 Tacking WB to hem menggunakan 1 man power dengan ct 53 64 -11 2 1
60 sec

Menggunakan 4 operator untuk ct Mengurangi 2 man power, sehingga

3 Tack end off hem+att zip to match hem melebihi takt time, namun operator sering menggunakan 2 man power dengan ct 72 123 -51 4 2
nganggur 123 sec

Menggunakan 2 operator untuk ct Mengurangi 1 man power, sehingga

dibawah takt time
4 Att binding to front zipper menggunakan 1 man power dengan ct 62 43 19 2 1
43 sec

Menggunakan 2 operator untuk ct Mengurangi 2 man power, sehingga

5 Att tape inside neckline dibawah takt time menggunakan 2 man power dengan ct 43 54 -11 2 1
43 sec

Menggunakan 3 operator untuk ct Mengurangi 3 man power, sehingga

6 Stitch 1/16 neck collar+front zipper melebihi takt time, namun operator sering menggunakan 2 man power dengan ct 48 67 -19 1 1
nganggur 87 sec

7 cut allawance front zip proses tidak ada di data menambahkan proses dengan ct 47 0 47 -47 1 1
OPERATOR BEFORE : 36 OUTPUT AFTER : 569.14 EARNING BEFORE : $ 45,393.08
OPERATOR AFTER : 30 TAKT TIME : 64EARNING AFTER : $ 50,096.38
JAM KERJA : 8 EFISIENSI BEFORE : 74.15%
OUTPUT BEFORE : 754 EFISIENSI AFTER : 67.19%
Operator Impact Effisiensi Video
Keterangan
After Process Operator After Before

Operator sudah bisa

1 0.40% 3%
menyesuaikan handling dan
dengan dilakukan trial
menggunakan 1 operator

Operator sudah bisa

menyesuaikan handling dan
1 -0.72% 3%
dengan dilakukan trial
menggunakan 1 operator

Operator sudah bisa

2 -3.36% 7%
menyesuaikan handling dan
dengan dilakukan trial
menggunakan 1 operator

Operator sudah bisa

menyesuaikan handling dan
1 1.25% 3%
dengan dilakukan trial
menggunakan 1 operator

Operator sudah bisa

1 -0.72% 3%
menyesuaikan handling dan
dengan dilakukan trial
menggunakan 1 operator

Operator sudah bisa

1 -1.25% 0%
menyesuaikan handling dan
dengan dilakukan trial
menggunakan 1 operator

Operator sudah bisa

1 -3.10% 0%
menyesuaikan handling dan
dengan dilakukan trial
menggunakan 1 operator
Analisis Sewing BUYER : ADIDAS SMV BEFORE : 22.9258 OPERAT
Factory : PRIMA 3 STYLE : SMU2015M050 SMV AFTER : 25.3012 OPERAT
LINE : HL 5 TARGET : 450 JAM KER
SMV ERP : 17.00 TARGET / Hr : 56 OUTPUT

Line Balancing Worksheet #2

Daily Demand (Pcs/Pr) 450
Date 11-Aug-20 Ideal Staffing
Net Available Time (Sec.) 2,713,449

Location 68% Takt Time (Seconds / Pc) 6029.9 0

Thread Color

Production Cell Location - Future State

Rate (Seconds
Operations

Production
Cycle Time
Production Rate /
Combined

Inventory
Machine

/ Garment)
Process

Current
Station

Day = Net Avail.

Operators

(Pieces)
Type/

SMSUS2015M050

(Sec.)

WIP
(Ea)
Time / Production
Rate
NORMAL JACKET
Operation Description 0
Totals 1407 29 75.0 1584
2 SNC Cut separate front body 30 1 30.0 120 0
3 OM4 Join sleeve ragland front 50 1 50.0 72 0
4 OM4 Join sleeve ragland back 45 1 45.0 80 0
5 OM4 Join side panel to back sleeve 53 1 53.0 68 0
6 OM4 Join side panel to front sleeve 75 1 75.0 48 0
7 OM4 Join lower to upper sleeve 48 1 48.0 75 0
8 SNL Att care label + tack sideseam 51 1 51.0 71 0
9 OM4 Join sideseam 66 1 66.0 55 0
10 SNL 11 Join hood to body+att zip match collar 97 2 48.5 37 0
13 OM3 Overlock inside collar 59 1 59.0 61 0
14 SNL Tack rib cuff to sleeve 57 1 57.0 63 0
15 SNL 16 Tacking WB to hem 64 1 64.0 56 0
17 OM4 Overlock mid WB front 51 1 51.0 71 0
18 OM4 Join rib cuff to sleeve 48 1 48.0 75 0
19 DLN 20 Tack end off hem+att zip to match hem 123 2 61.5 29 0
21 DLN Att binding to front zipper 62 2 31.0 58 0
23 SNL Tack fold neck hood 60 1 60.0 60 0
25 SNF 26 Att tape inside neckline 43 1 43.0 84 0
27 SNL Att size label + loop to collar 55 1 55.0 65 0
28 BTK Bartack side pocket + front zip 56 1 56.0 64 0
29 OM4 30 Join WB to hem 48 2 24.0 75 0
31 DLN 32.33 Stitch 1/16 neck collar+front zipper 48 2 24.1 75 0
34 BTK Insert drawcord + bartack inside 55 1 55.0 65 0
35 SNL Stitch label + tack end zip 63 1 63.0 57 0
36 SNC cut allawance front zip 47 1 47.0 77 0
30 1265.1

Line Balancing Cycle time Takt time

80.0 75.0
70.0 66.0 64.0 61.5 63.0
59.0 60.0
60.0 57.0 55.0 56.0 55.0
53.0 51.0 51.0
Time

50.0 48.0 48.5 48.0

50.0 45.0 47.0
43.0
40.0
30.0 31.0
30.0 24.0 24.1
20.0
10.0
0.0
13

15

17

19

21

25

27

31
2

10

14

18

23

28

29

34

35
Operation
OPERATOR BEFORE : 36 OUTPUT AFTER : 569.14 EARNING BEFORE : $ 45,393.08
OPERATOR AFTER : 30 TAKT TIME : 64.00 EARNING AFTER : $ 50,096.38
JAM KERJA : 8 EFISIENSI BEFORE : 74.15%
OUTPUT BEFORE : 754 EFISIENSI AFTER : 67.19%