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HANSHIN AIR COMPRESSOR
Instruction Manual for RCH SERIES

Introduction
Thank you for choosing a Hanshin product. This Hanshin Screw Compressor was
manufactured by Hanshin Machinery Co., Ltd., which has more than 36 years experience of
developing and manufacturing air compressors.
The RCH SERIES is manufactured under a strict quality control system. We are sure that this
product will satisfy our customers’ needs in various operating environments.
For proper use of this air compressor, plaese understand its construction and rules of proper
operation. Careful maintenance is the best way to ensure proper operation of the machine.
If you have any problem with the machine or if you are going to order parts or supplies, please
contact our agency with the product type and serial number. You may contact our head office. The
type and serial number of this machine can be found on the nameplate located on top left of the
main body. You may find it convenient to record this information in the following table:
Model RCH - Date of Purchase

Serial Number Date of First Run
Agency TEL. Resp. Maintenance
Head Office (Korea)

TEL : (82-31) 493-8855 FAX: (82-31) 493-6109
E-mail : trade@hanshin.co.kr Web Site : www.hanshin.co.kr
RCH-series -1- Hanshin Screw Air Compressor

Contents
1. Safety Precautions.............................................................................................................................. 3
2. Specifications ..................................................................................................................................... 4
3. Identification of Parts ........................................................................................................................ 5
4. Installation ....................................................................................................................................... 7
5. Operation ........................................................................................................................................ 11
6. Control panel .................................................................................................................................. 15
7. Capacity Control System ................................................................................................................... 16
8. Major Components ........................................................................................................................... 17
9. Maintenance .................................................................................................................................... 24
10. Preventative Maintenance Intervals ................................................................................................. 29
11. Troubleshooting ............................................................................................................................. 31
12. System Diagram ............................................................................................................................. 33
13. Parts List ...................................................................................................................................... 35
14. Operation Logbook ......................................................................................................................... 36
This manual is for the RCH-SERIES only. Please read this book thoroughly before using the
compressor and keep it at all times where it can be easily referenced.
■ Model number:
RCH 20
모 모모Output
Motor 모 (HP)
(HP)
한 한 한한한 of
Classification 한한 한한한
Hanshin 한한
Compressor

1. Safety Precautions
☞ Caution !
The following safety precautions must be followed when operating the air compressor. Failure to follow these
precautions could result in serious injury or property damage, as well as failure of the air compressor. Read
theses safety precautions carefully before use to avoid accidents.
■ The air compressor is designed to intake normal atmospheric air. Do not let it take in other types of gases
such as steam or water vapor.
■ Isolate the equipment from the power supply before maintenance.
■ Relieve internal air pressure before maintenance. Do not depend solely on the check valve for pressure relief.
Verify that the pressure is relieved by finger touch and/or using a pressure gauge.
■ A safety relief valve of proper specification must be installed in the pressure vessel. If you do not use a proper
safety relief valve, equipment failure or explosion may occur.
■ Do not change the factory setting of the safety valve that is attached to the main body of the compressor.
Excessive internal pressure may induce serious damage or cause serious injury.
■ Do not use plastic pipe or rubber hose with the air compressor. Do not use soldered pipe. Verify that all piping
is rated for the appropriate pressure.
■ Do not use paint thinner or other flammable or toxic solvents for cleaning of the parts of the compressor.
■ Do not attempt maintenance work while the air compressor is operating.
■ Do not operate the compressor over the specified pressure.
■ Check all gauges daily and verify that the compressor is running normally.
■ Abide by all maintenance and inspection procedures guidance and follow schedule for periodic inspections.
■ Do not direct compressed air towards yourself or other people.
■ Use genuine Hanshin lubrication oil and change the oil according to the schedule in this manual.
■ Never use the compressed air for breathing air applications.
■ Take care to ensure that clothes or hands are not caught in the rotating part of the machine.

2. Specifications
Model RCH-5 RCH-7 RCH-10 RCH-15 RCH-20
Type Oil flooded single stage screw compressor(Encapsulated)
7.0 kgf/cm2G 0.58 0.83 1.10 1.80 2.5

Actual
C discharge
O 9.9 kgf/cm2G 0.38 0.65 0.95 1.50 2.1
capacity
M ( m3/min ) 13.0
P 0.26 0.48 0.74 1.15 1.75
kgf/cm2G
R
E Drive System Poly Belt Drive
S
S Suction Conditions Lower than 40℃/Atmospheric Pressure
O
R Discharge Temp. Ambient Temperature+15℃
Lubricant(ℓ) 5 7 8
Discharge Pipe Size 3/4˝(20A) 3/4˝(20A) 1˝(25A) 1˝(25A) 1˝(25A)
Output (Kw) 4 5.5 7.5 11 15

M
O Voltage(V) 220/ 380/ 440
T
O Frequency (Hz) 50/ 60
R
Starting System Direct On Line
Weight (kg) 130 135 150 160 250

Size
Length 700 820 820
Width 550 700 750
Height 950 1170 1270

Noise (dB) 65 67 69
1. Actual discharge flow is obtained by the conversion of the outlet flow to inlet conditions.
2. Noise is measured outside the enclosure, without reflection, 1.5 m from the front side of the compressor under full load.
3. The high pressure model (13Kgf/ ㎠G ) is available by customer request.
4. Due to continuous product improvements, the above specifications may be changed without notice.
Air & Oil Flow
Intake Filter 흡입공기

Intake Valve Airend Oil Separator After Cooler
흡입필터 압축기본체 오일세퍼레이터 애프터쿨러
조절밸브
Oil
오일쿨러Cooler Oil Filter
오일휠터 AIR
자자자자자자자자 OIL
Thermostatic valve

3. Identification of Parts
3.1 Exterior Parts (RCH-20)

3.2 Interior Parts

4. Installation
4.1 Moving
Move the machine by forklifting between the two side channels of compressor base. Use shock absorbing
material to avoid damage to the product.
1) Use of Fork Lift
Shock Absorbing Material

4.2 Installation Location
1) Selection of Installation Location
. Indoor use only. Do not use outside.
. Install horizontally. Avoid locations subject

to vibration.
. Avoid the locations with excessive dust or toxic gas

contaminants.
2) Installation in an Enclosed Space
. If you are using the compressor in an enclosed space,

install a ventilation fan to maintain the proper ambient
temperature.
. Caution! The compressor will overheat and shut down

if indooor temperature is higer than 40℃.
. Specifications for Ventilation Fan
Type RCH-5, 7 RCH-10, 15 RCH-20
Capacity(㎥ /min) 50 80 100
3) Clearances for Safe Use and Maintenance
. Consider the minimum required maintenance clearance

all around the compressor.

4) Piping
1. Connecting a long pipe without proper support (hanger, band, post, etc.) to the compressor may result in
damage. Secure the pipe properly to prevent the weight of the pipe from damaging the compressor.
2. When assembling screw pipes, secure the discharge valve to prevent it from rotating with pipe.
3. If you are connecting two or more compressors to the main pipe, install shut-off valves so that
compressors can be isolated for repairs or long shutdowns.
4. Connect the sub pipes to the top of the main pipe as shown in the following diagram.
Connect the sub pipes

on top of the main pipe
Prevent down
stream of drain
main pipe
Discharge
Compressed Air
Hanger Hanger
Main Pipe Discharge

Compressed Air
Stop v/v Stop v/v
Compressor
Compressor
For testing
For testing
service air
service air
Union Union

5) Wiring
. Use EV cable or CV cable for 600V.
. Use the bolt on the side of the base for ground cabling.
. Use an MCCB (Moulded Case Circuit Breaker) as a short protection

apparatus. If a knife switch and fuses are used, the motor may fail
to operate due to condensation on the contact points.
. Use an MCCB rated for the motor by taking into account the peak
current at startup.
. For the wiring of the incoming cables, set the earth to

“T” state.
■ Cable size (Unit: ㎟)
Class RCH-5 RCH-7 RCH-10 RCH-15 RCH-20 Note
Main cable 3.5 5.5 8 14 22 Less than 30m

220V, 60Hz, 3￠
Ground cable 2.0 2.0 3.5 5.5 5.5
Main cable 3.5 3.5 5.5 8 14 Less than 30m

380/ 440V
Ground cable 2.0 2.0 2.0 2.0 3.5 60Hz, 3￠
■ MCCB (MOLDED CASE CIRCUIT BREAKER)
Class RCH-5 RCH-7 RCH-10 RCH-15 RCH-20 Note
220V,
20 A 50A 75 A 100A 100A
60Hz, 3￠
For motor
380/440V
20A 30A 30A 50A 50A
60Hz,3￠
RCH-series - 10 - Hanshin Screw Air Compressor

5. Operation
5.1 Startup Checks
1. There should be no foreign material (vinyl, cloth, etc.) blocking the inlet and ventilation fans.
2. Check the wiring to ensure proper attachment before supplying the power. Tighten the connection screws
if they are loose.
3. Check for oil leakage. Tighten the oil supply cap and drain valves securely.
4. Visually check the exterior of the machine and the oil level.
5. Check that all gauge values coincide with the set point values.
6. Make sure that the machine is installed properly and all safety precautions have been taken.
7. Double-check the above mentioned items and then proceed startup.
☞ Caution!
1. The enclosure is used for directing the flow of cooling air, so avoid operating the machine with the door
open.
2. Discharged air is hot, so a proper ventilation system must be provided to prevent the heated air from
being recirculated back to the compressor.
5.2 Startup Operation

1. Turn on MCCB (MOLDED CASE CIRCUIT BREAKER).
2. Check if the stop button lamp is on.
3. Press START button.
START STOP
4. This equipment is not equipped with a reverse phase
prevention relay, so check the motor rotation direction
after pressing the START button for 1 or 2 seconds. If the
motor rotates in reverse, turn off the MCCB and
interchange the R and S connections in the control box.
Operation with reversed phases is very dangerous.
Interchange the wiring and start again.
5. When the compressor starts, check that the pressure is

rising by reading the discharge pressure gauge. Check if
the pressure switch operates properly.
6. In case the unit is 7kgf/㎠G(9.9/13), measure the

current and voltage of full load around 6.5kgf/㎠
kgf(9.4/12.5).
R S T R S T
7. Check if for abnormal vibration or leakage of air or oil.
8. Press the STOP button; the compressor should stop

immediately.
START STOP
9. Make sure that the discharge pressure is 0kgf/㎠G after
the compressor stops.
10. The lubrication oil and oil filter should be replaced

first 500 hrs of operation and then every 3,000 hrs.

5.3 Normal Operation
1) Startup Checks
1) Check the lamps on the gauge panel.

㎠G.
2) Discharge pressure should be 0kgf/㎠
3) Discharge gauge temperature should be the same as the ambient temperature.
4) Check the oil level by reading the oil sight glass.
5) The voltage supply should be within ±10% of the rated voltage between each phase.
2) Normal Operation
1) According to the above procedure, check for the compressor and turn MCCB on.
2) Press the START button and the compressor starts operation.
3) Check the maximum discharge pressure.
4) Check the discharge air temperature.
5) Check the lamps on the gauge panel.
6) Check for abnormal noise, vibration, leakage etc.
3) Shutdown
1) Press STOP button to stop the unit.

2) Check if the discharge pressure drops to “0”.
3) Check if the lamps on the gauge panel are normal.
4) Disconnect the power supply (Switch off the MCCB).
Keep recording
the checklist in
the logbook
through the
regular checkup

5.4 Long Shutdowns
1) Maintenance During Long Shutdowns
1) The compressor should be run once every week for about 20 minutes so that the machine can be run
optimally at any moment.
2) For operation after long shutdowns, check the status of the machine in advance.
3) If you find something wrong refer to the chapter “Troubleshooting” and make a call to a local agent of
Hanshin Machinery Co. Ltd.
Operate the
machine Refer to
once every “Troubleshoo
week -ting” in case
of problems
2) Startup Checklist After a Long Shutdown
1) If the machine has been shut down for a long time, water
and debris may have accumulated inside the airend. It
Drain oil
should be drained and cleaned before operation. separator
2) Check the oil level before running, and fill it up if required.

(Refer to section “Changing the Oil”.)
3) Rotate the airend manually before running.
4) Check the status of the machine before starting and

follow the directions for operation.

6. Gauge Panel
6.1 Gauge Panel and its Function
1. DISCHARGE PRESSURE GAUGE

Reads the discharge pressure of the compressor.
2. DISCHARGE TEMPERATURE GAUGE & SWITCH

Reads the discharge temperature, and stops the
compressor if the temperature rises above the set limit.
3. HOUR METER
Records the runtime of the compressor. Used to determine
when oil, oil filter, oil separator and intake filter changes are
needed.
4. Digital Clock(RCH-20)
This clock can be used to record the time on operation logs.
5. Operation Status Lamps

5.1 MOTOR OVERLOAD LAMP
If an overload occurs in the motor, the machine stops, and the
lamp is illuminated. Reset TH(Thermal Relay) after correcting
the cause of the fault.
5.2 DISCHARGE HIGH TEMPERATURE LAMP

Gauge Panel of RCH-20 If the discharge air temperature rises above the initial set
value (105 ℃), the machine stops, and the lamp is
illuminated. Reset it by pressing the STOP button after
correcting the source of the fault.
Some causes of high discharge air temperature:

ㆍ Lack of coolant
ㆍ Decline of performance of oil cooler
ㆍ Overload (High pressure)
ㆍ Failure of thermostatic valve
Gauge Panel of RCH-5~15 ㆍ Hot intake air
ㆍ Deterioration of oil
6. START
Press this button to start the compressor.
7. STOP
Press this button to stop the compressor.

7. Capacity control system
All setting values are pre-set at the factory according to standard specifications. Avoid arbitrary changes to
these settings if possible. If pressure setting changes are inevitable, keep the following directions in mind
during the process.
7.1 Theory of Operation

The Intake valve reduces the load on compressor during startup by controlling the volume of inlet air. It also
controls the discharge air volume of the compressor according to air consumption.
1. When the compressor stops, the intake valve is closed by the tension of an internal spring.
2. The intake valve remains closed when the compressor starts, but a small amount of air is taken in and
compressed. Then the intake valve opens and pressure increases rapidly until the set point value is reached.
3. When the pressure reaches the maximum value, the pressure switch activates a solenoid which closes the
intake valve. Then the intake valve is closed and the machine is run unloaded.
4. When the pressure drops to the minimum set value due to consumption of air, the inlet valve opens and begins
loading operation again.
5. If the unloading operation continues for 12 minutes (factory pre-set), the air compressor is stopped
automatically by a timer.
6. If the compressor stops, the intake valve closes quickly. The internal pressure of the airend is purged through
the solenoid valve at the top of the compressor body to prepare for the next operation.
7. If the consumption of compressed air increases, the compressor starts again and produces compressed air.

8. Major Components
8.1 Introduction to encapsulated airend

A special feature of the RCH-SERIES is that it adopts an encapsulated airend. Components needed for start and
control of the compressor as well as the rotor that compresses air are gathered in a single housing without any
external piping. There is an air and coolant circulating passage inside the airend for smooth lubrication and
cooling.
The RCH-SERIES using the encapsulated airend is easy to maintain and has no piping resistance and leakage
because it has a simple interior structure.
* Components of encapsulated airend

- Air end (rotor)
- Intake filter/valve
- Solenoid valve(Load/Unload, Purge )
- Safety valve
- Oil filter
- Oil return line
- Minimum pressure valve
- Thermostatic valve
- Oil separator

1) Oil Separator
The oil separator removes oil from the compressed air

being discharged.
The oil separator is connected to the main body of the
compressor. It is of a spin-on type and is easy to
replace. It maintains a minimum oil content in the
compressed air. For the oil separator to perform its
function well, the discharged temperature of the
airend should not be too high and quality coolant must
be used. (Refer to the section on lubricant.)
The oil separator element has to be replaced after

3000 hrs or 1 year of operation. (Whichever comes
first)
MODEL RCH-5~7 RCH-10~15 RCH-20

PART NO. 442522 442501 442502
2) Intake Filter
The function of the intake filter is very

important because if contaminants around
the compressor are taken into airend, the
coolant will be contaminated, which can
damage interior components. In addition,
the contaminated coolant can not perform its
function, which results in reduction of the
bearing life and failure of the compressor.
RCH SERIES adopts a Micro-dry-filter

cartridge that can filter dust as small as 10
μm.

PART NO. 442503 442505 442504

3) Oil Filter
The filtration ability of the oil filter is 5~10μ. It filters particles from the
cooling oil that may damage the rotor and bearings. There is a bypass
valve attached to the oil filter which routes oil around the filter in case
of increased oil viscosity (due to low temperature ) or serious damage
to the filter itself. This ensures that there is no possibility of loss of oil
supply to the airend on account of failure of the oil filter.
When connecting the oil filter, apply a small amount of oil to the gasket
before assembling.
The oil filter should be checked every 1000 hrs of operation and should
be replaced if it is heavily contaminated and/or when the differential
pressure exceeds 1.0 kgf/㎠G. In normal conditions, replace the filter
every 3000 hrs or 1 year of operation. (Whichever comes first)

PART NO. 442509 442510 442511
4) Intake Valve
The intake valve functions as a check valve that prohibits compressed air and oil from leaking when the
compressor stops. It also reduces power consumption by closing the inlet port during an unloading operation.
PART NO. 442514 442515 442516
MAINTENANCE KIT
360177 360178 360179
PART NO.

5) Safety Valve
The safety valve prevents internal pressure from exceeding safe levels due to clogging the oil separator, failure
of the minimum pressure valve or failure of external components such as the pressure switch. Never
disassemble the safety valve.
Operating RCH-5~7 RCH-10~20

MODEL
pressure(kgf/㎤G) RCH-20
7.0 518005
518003
9.9 440751
PART NO.
Ordering
13 441314
specification
6) 3 Way Solenoid Valve for Load / Purge
The solenoid valve receives electrical signals from the pressure

switch and opens the intake valve during the loading operation. It
releases internal pressure during the unloading operation or
when the compressor stops, which makes it easier to restart the
compressor.
RCH-5~7
MODEL RCH-10~20
RCH-10~15
PART NO. 442517 442519
7) Pressure Switch
When the discharge pressure reaches the maximum set point, the
pressure switch transforms the pressure into an electric signal. Then
signal is transmitted to the solenoid to close the intake valve. When
the pressure reaches the minimum set value, the electric signal
opens the solenoid valve. The compressor begins loading or
unloading operations according to signals from the pressure switch,
which changes according to the consumption of compressed air.
Set the minimum pressure to 6kgf/㎠G and minimum differential
pressure to 1kgf/㎠G.
MODEL RCH-SERIES
PART NO. 532018

8) Thermostatic Valve
The thermostatic valve is composed of an element part that changes in volume according to temperature and
a piston that is operated by the element. When the oil temperature is below 70℃, the passage to the oil cooler
is closed and oil is injected directly into the airend. When the oil temperature is above 70℃, the oil passes
through the oil cooler and then is injected to the airend after being cooled.
The thermostatic valve maintains the injection oil temperature between 80 and 110 ℃ to prevent vapor in the
discharge air from condensing. If vapor in the discharge air condenses, it will have a negative effect on the
performance of the coolant. If the temperature is too high, the element in the thermostatic valve may be
damaged. The element will have to be changed in this case.
RCH-20 Thermostatic Valve
On the RCH-20, the thermostatic valve is attached on the airend. On the RCH-5~15, the valve is installed
on the pipe between the airend and the oil cooler, and performs the same function.
BYPASS LINE
Airend oil OUT
RCH-5~15 Thermostatic Valve

OIL COOLER
RCH-5~15
MODEL RCH-20
RCH-10~15
PART NO. 442520 360180

9) Minimum Pressure Valve
The minimum pressure valve, located near the discharge port, maintains a minimum internal pressure in the
compressor of at least 6kgf/㎠G. This is the minimum required pressure to supply oil to the air end and to
separate oil from the compressed air efficiently. Also, it also functions as a check valve that prevents back flow
of compressed air from the outlet pipe into the airend when the unit stops.
MAINTENANCE KIT
360174 360175 360176
PART NO.
10) Oil Suction Check Valve
The oil suction check valve prevents back flow of oil from the airend to the oil separator when the unit stops.

11) Oil Return Sight Glass (RCH-10~15)
The oil return sight glass shows the quantity of oil that is
being separated by the oil separator.
The oil flows full at startup because the oil gathers at
bottom of the separator when the unit stops. As time passes
after starting the compressor, a small amount of oil flows as
the separator separates oil properly.
If the return line is clogged, the return oil will not be visible.
In this case, the return line must be unclogged. Otherwise
the compressed air may contain a large quantity of oil.
MODEL RCH-10~15
PART NO. 442521
12) Oil/ After Cooler
The oil cooler cools down the oil that circulates back to
airend, and the after cooler cools down the discharged air.
To operate the compressor safely, you must clean the

coolers periodically. If the coolers are contaminated by
foreign material, the discharge temperature rises and the
compressor may shut down. If the oil temperature is too
high even after cleaning outside of the oil/after cooler, clean
the inside of the it.
If the surrounding environment is very dusty, clean the

exterior of the oil/after cooler periodically.

CODE NO. 442410 442513 442411
13) Cooling Fan
The cooling fan exhausts heated air out of the enclosure and cools the
oil/after cooler.
Normally you will not need to perform maintenance on the fan. However,
if you have to inspect or clean it, be sure to turn off the MCCB for safety.
RCH-10~20
MODEL RCH-5~7
RCH-20
CODE NO. 442512 442443
☞ Caution!
The fan is very dangerous during operation. Special care should be taken to
avoid having hands or clothes caught in the fan.

9. Maintenance
☞ Caution!
. Use only genuine Hanshin supplies or components when maintaining or repairing.

. Using other than genuine Hanshin components is a major cause of failure of equipment, and the machine may not
operate normally.
. Use of components other than genuine Hanshin components voids the warrantee.
. To order Hanshin parts, refer to the parts and supplies list.
. Order genuine Hanshin parts from our agency or sales department.
9.1 Lubricant
1) Oil Filling
1. The RCH-Series uses synthetic oil that has excellent heat resistance and oxidation stability. It also displays
excellent performance at high temperature. Do not mix with general lubrication oil, which may cause
critical damage to the machine.
2. Stop the compressor by pressing the STOP button and turn the MCCB off. Change the oil when the internal
pressure has dropped to “0”, waiting at least one minute.
3. Turn the oil plug open by hand. Use caution, as the airend block will be hot if the compressor has been
operating.
4. Open the oil drain valve located at the bottom of the machine, and collect the oil in an appropriate container.
5. Close the drain valve and supply oil until the upper limit of the oil level gauge.
Initial charge (ℓ) 5 7 8
6. Close the oil plug tightly.
☞ Caution!
1. If you want to use lubrication oil produced by another company, please consult with
Hanshin prior to use.
2. Take care to prevent contamination of the oil tank when opening the oil plug.
2) Oil Change
The replacement interval is 3000 hrs of operation.
1. It is important to eliminate the long-time-used oil from the system. Drain all oil from the compressor main
body, cooler and pipes.
2. If the oil has begun to deteriorate by heat, it will stick to the oil separator element. If the oil and element are
not replaced periodically, the oil will begin to oxidize and could overheat, which can result in a fire in the oil
separator element.

3) Analysis of Oil
Deterioration of the oil not only results in loss of oil but can lead to serious problems. Thorough maintenance is
essential. When replacing the oil, please discuss with Hanshin with an oil sample collected. Collect the sample
oil from oil drain of the airend.
4) Management of Oil Level
Lubricant is a very important for the best performance of the compressor.

(1) Before starting the compressor, check oil level after the pressure is relieved.
(2) Check the oil level every 100 hrs of operation.
- Oil Level Check Procedure:

(1) Stop the compressor and turn the MCCB off.
(2) After stopping, wait until the internal pressure is relieved.
(3) Check the oil level after the pressure is completely relieved.
(4) If the oil level is low, open the oil drain valve and drain until oily water exits. Then supply oil until the level
reaches the upper limit.
(5) Close the oil plug tightly by hand. Change the O-ring if it is damaged.
(6) Turn the MCCB on and start the compressor.
☞ Caution!
There is a small hole in the oil plug for safety.
If compressed air escapes from inside when you open the oil plug, it means that the pressure is not yet
relieved. Wait until the pressure is completely relieved.
9.2 Replacement of Oil Filter

Replace the oil filter every 3000 hrs of operation.
Also, replace the oil filter whenever you replace the lubrication oil or when the filter differential pressure
exceeds 1.0kgf/㎠G.
☞ Caution!
If the machine is in a dusty environment, change the oil filter more frequently.

1) Replacement Procedure
1. Stop the compressor and wait until the internal

pressure is relieved.
2. Spin out the oil filter by using band wrench.
3. Apply a small amount of oil to the gasket on the

cartridge of a new oil filter.
4. Fill the filter with oil before assembling.
5. Tighten the oil filter by hand. Do not use a tool.
6. Run the compressor and check for leakage.
7. If there is no leak, tighten the filter by hand once

again when the filter is cool.
8. Properly dispose of the used filter cartridge

according to local environmental regulations.

9.3 Replacement of Oil Separator
The oil separator that is attached to the main body of the compressor is manufactured from a dense, special
purpose textile. It shows excellent performance in separating oil from compressed air, but must be replaced
periodically to achieve continuous satisfactory performance. Replace the oil separator every 3000 hrs of
operation or every year.(Whichever comes first) Also, replace it when you replace the lubrication oil.
☞ Caution!
If the machine is in a dusty environment, change the oil separator more frequently.
1. Disassemble the oil separator by using band wrench.

2. Clean the interior.
3. Tighten the new oil separator by hand.
4. Properly dispose of the used oil separator according to local environmental regulations.

9.4 Replacement of Intake Filter
Inspect the intake filter frequently and replace it when it is contaminated. Do not attempt to clean with water.
Use compressed air to clean the filter. If cleaning is ineffective due to excessive contamination, replace the
element. (Replacement shall be done every 3000 hrs of operation.)
☞ Situations Requiring replacement

1. Severe clogging or contamination.
2. If light does not pass readily through the element.
3. Reuse of more than 5 times after cleaning.
4. Use of more than one year.
5. If the gasket is broken.
1. Remove the nut and washer from the cover of the intake filter and remove the cover.
2. Replace the filter element with a new one.
3. Replace the filter cover and attach it with the nut and washer.
4. Be careful to prevent foreign material from going into the intake port.

10. Preventative Maintenance Intervals
Preventative maintenance intervals are determined by the operation conditions such as surrounding
environment, operational status and maintenance status. Inspections and maintenance according to following
table are required to ensure optimum operation and to prevent failure. Perform the specified maintenance after
reaching the operating hours or time interval, whichever is earlier.
10.1 Table for Periodic Inspections and Maintenance *note 1, note 2 ○ : Inspect ×: Replace
Item Interval
Item for 500H 1000H
3000H OR
6000H OR
12000H OR Overhaul Remarks
Inspection OR OR
Daily Every 6 every 2 24000H
Part to Inspect Every Every 2 every year
months years 4 years
month months
Operation
Capacity control unit
Total system ○
check
Intake Disassemble
○
control valve and inspect
×
Main body of the compressor
Bearing Replace
Overhaul Overhaul × If required
Extend if there is no
Inspect ○
oil leakage
Oil seal
Replace if it exceeds
Replace × 3cc/h
O-ring, ×
Replace
packing
Disassemble Usable if it exceeds
○
and inspect 100MΩ
Motor Avoid scratching coils

Cleaning ○ when removing dust
Motor
with compressed air
Bearing ×
Cooling fan Clean ○
Intake filter Inspect × *note 3
Oil Filter Replace

× × *note 3
Filter
1st
Disassemble
Dust Filter ○ *note 3
and Inspect
O-ring,
Replace ○ ×
Packing

○ : check ×: replacement
Item Standard for maintenance

Item for 500H 1000H
3000H OR
6000H OR
12000H OR Overhaul Remarks
Inspection Daily OR OR
Every 6 every 2 24000H
Every Every 2 every year
Parts to Check months years 4 years
month months
Oil level and
Inspect ○ ×
gauge
Lubrication System
Oil separator Replace ○ ×
Oil Sampling
× ×*note5
1st
Disassemble ○
Oil cooler ○
and clean ext clean
O-ring, packing Replace ○ ×

Minimum Disassemble
○
pressure valve and Inspect
Disassemble
Gauge valve ○
Valves
and Inspect
Safety valve Inspect ○
O-ring, packing Replace ○ ×
Operation Repair and replace if

Starter Box ○ the contact points
Accessories
check are damaged.
Thermal Relay Inspect ○
SOL. V/V Inspect ○
Pressure switch Inspect ○
Oil mist Inspect ○ Use a measuring tool
Tension ○ Slip check

Poly belt ○ ×
Others
check 1st Replace if it fails
Motor
Supply ×
grease*note 4
☞ Caution!
1. Perform maintenance at the specified operation interval or date, whichever is earlier.
2. Maintenance intervals do not mean warranty period.
3. In a severely contaminated environment, the inspection and replacement interval for the intake filter and
the oil filter is shortened.
4. The 6 month replacement interval for the lubrication oil is based on 20 hrs of operation per day, which is
the same as 3000 hrs of operation.

11. Troubleshooting
11.1 Check this before contacting Hanshin for assistance:

1) Power lamp is not illuminated.
ㆍMCCB is off. ㆍElectric cable is not connected.
Turn on Connect the

the MCCB cable to
MCCB
2) Pressure doesn’t rise.
ㆍIntake filter is choked. ㆍMinimum pressure valve is set wrong.
Check the direction of The minimum pressure

motor rotation; check the valve is set too high. Refer
intake filter and replace to “Maintenance” chapter
the filter if required. and reset the value.

3) Abnormal stop.
. Ambient temperature is higher than 40℃. . Problem with thermostatic valve
Thermostatic valve
doesn’t operate
Ventilate the room
so that the normally. Check the
temperature does valve and replace the
not exceed 40℃. element if required.
. Wrong pressure setting. . Lack of lubrication oil
Discharge pressure exceeds the

specified value. “Dangerous”. Insufficient lubrication
Modify it after reading carefully oil. Carefully read the
the chapter “Control system”. chapter “Maintenance”
and supply lubrication oil.

11.2 Troubleshooting Table
NO. Status Causes Countermeasures
1) Failure of Starter Check, Repair

1 Unable to start 2) When OCR works Check, Repair
3) Airend does not rotate Check rotation, Disassemble and repair if required.
1) Problem in bearing Check, Repair

2) Foreign material taken in Check, Repair
Abnormal noise
2 3) Lack of oil supply Check oil level, Supply oil
in airend
. Lack of oil Check and clean oil filter and oil supply nozzle
. Excess viscosity of lubrication system Warm if the temperature is low
1) Failure of pressure gauge Replace

Drop of discharge 2) Bad setting of minimum pressure valve Reset
3) Leakage in pipe Check, Repair
pressure
3 4) Clogging in intake filter Check, Clean or Replace
OR
5) Intake valve doesn’t operate normally Check, Repair
Pressure doesn’t rise
6) Solenoid valve isn’t closed completely Check, Replace
7) Lubrication oil Check oil, Check circulation
Discharge air temp. 1) Thermostatic valve doesn’t function well Check thermostatic valve, Replace it if required
4 Lower than 60℃ 2) Thermometer doesn’t function well Replace
Operation of 1) Contamination of oil/after cooler Clean oil cooler and after cooler
discharge air 2) Check oil line Supply oil, Check oil filter
5
temperature switch 3) Room temperature too high Ventilate compressor room, Check cooling fan
(high temp.) 4) Damaged thermostatic valve Check thermostatic valve
Check, Disassemble and clean

1) Clogging of oil separator
Reset
Air venting from 2) Bad setting of safety valve
6 Disassemble and check, Replace
safety valve 3) Bad operation of minimum pressure valve
Disassemble and check, Replace
4) Inferior pressure switch and thermal relay
Excessive oil 1) Clogging of nozzle for oil return Disassemble, Check and clean
7
consumption 2) Malfunction of oil separator Check, Disassemble and clean, Check leakage
1) Excessive current
Measure current and voltage
MOTOR OVERLOAD 2) Discharge pressure is set higher than the
8 Check pressure setting and reset if required
(Instrument panel) specification
Clean oil/after cooler
3) Overload due to cooling fan
Oil leakage from

9 1) Deterioration of oil seal Check, Replace
Shaft seal
1) Excessive oil filling Remove excessive oil

Excessive oil
2) Malfuntion of oil separator Check oil separator, Drain oil
10 content in
3) Use of low quality oil Replace oil
discharged air
4) Clogging of oil return nozzle Check, Disassemble and clean, Check leakage

12. System Diagram
12.1 RCH-Series FLOW DIAGRAM

12.2 Electrical Wiring Diagram

13. Parts List
The followings is a list of parts that have to be replaced before 24,000 hrs. of operation.
When ordering the parts, specify the quantity, type of compressor and serial number.
Parts List
RCH-5~7
NO. Part Number Part Name Quantity Remarks
1 442503 Intake filter element 1
2 442509 Oil filter element 1
3 442522 Oil separator element 1
4 442520 Thermostatic valve 1
5 360174 Minimum pressure valve maintenance KIT 1
6 442579 POLY BELT 1 6PK-1260
RCH-10~15
6 442494 POLY BELT 1 10PK-1540
RCH-20
6 440783 POLY BELT 1 12PK-1655

14. Operation Logbook
Month: Year:
Discharge Operation Discharge Abnormal Abnormal Supply of
Oil Lamp Unloaing Drain
Item Temp hour pressure Noise Vib grease
Remarks Checker
Date Normal Normal Normal Execute Normal Normal

℃ HR kgf/㎠G Done=○
=○ =○ =○ d=○ =○ =○
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
* Keep this logbook beside the machine at all times.

Check the machine daily and record values in this logbook.

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HANSHIN AIR COMPRESSOR

Instruction Manual for RCH SERIES

Model RCH - Date of Purchase

Head Office (Korea)

RCH-series -1- Hanshin Screw Air Compressor

RCH-series -2- Hanshin Screw Air Compressor

■ Isolate the equipment from the power supply before maintenance.

■ Do not attempt maintenance work while the air compressor is operating.

■ Do not operate the compressor over the specified pressure.

■ Do not direct compressed air towards yourself or other people.

■ Never use the compressed air for breathing air applications.

RCH-series -3- Hanshin Screw Air Compressor

Model RCH-5 RCH-7 RCH-10 RCH-15 RCH-20

Type Oil flooded single stage screw compressor(Encapsulated)

7.0 kgf/cm2G 0.58 0.83 1.10 1.80 2.5

Discharge Pipe Size 3/4˝(20A) 3/4˝(20A) 1˝(25A) 1˝(25A) 1˝(25A)

Output (Kw) 4 5.5 7.5 11 15

Weight (kg) 130 135 150 160 250

Length 700 820 820

Width 550 700 750

Height 950 1170 1270

Air & Oil Flow

Intake Filter 흡입공기

RCH-series -4- Hanshin Screw Air Compressor

3.1 Exterior Parts (RCH-20)

RCH-series -5- Hanshin Screw Air Compressor

RCH-series -6- Hanshin Screw Air Compressor

1) Use of Fork Lift

Shock Absorbing Material

RCH-series -7- Hanshin Screw Air Compressor

1) Selection of Installation Location

. Indoor use only. Do not use outside.

. Install horizontally. Avoid locations subject

. Avoid the locations with excessive dust or toxic gas

2) Installation in an Enclosed Space

. If you are using the compressor in an enclosed space,

. Caution! The compressor will overheat and shut down

. Specifications for Ventilation Fan

Type RCH-5, 7 RCH-10, 15 RCH-20

Capacity(㎥ /min) 50 80 100

3) Clearances for Safe Use and Maintenance

. Consider the minimum required maintenance clearance

RCH-series -8- Hanshin Screw Air Compressor

Connect the sub pipes

Main Pipe Discharge

Stop v/v Stop v/v

RCH-series -9- Hanshin Screw Air Compressor

. Use EV cable or CV cable for 600V.

. Use an MCCB (Moulded Case Circuit Breaker) as a short protection

. For the wiring of the incoming cables, set the earth to

■ Cable size (Unit: ㎟)

Class RCH-5 RCH-7 RCH-10 RCH-15 RCH-20 Note

Main cable 3.5 5.5 8 14 22 Less than 30m

Main cable 3.5 3.5 5.5 8 14 Less than 30m

■ MCCB (MOLDED CASE CIRCUIT BREAKER)

Class RCH-5 RCH-7 RCH-10 RCH-15 RCH-20 Note

RCH-series - 10 - Hanshin Screw Air Compressor

5.1 Startup Checks

7. Double-check the above mentioned items and then proceed startup.

5.2 Startup Operation

RCH-series - 11 - Hanshin Screw Air Compressor

2. Check if the stop button lamp is on.

3. Press START button.