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The current work investigates the performance of petroleum coke (PC) as a blended fuel under
pulverized-fuel combustion conditions. Three full-scale combustion experiments were carried
out: a pure Carboniferous, high volatile bituminous coal and two blends of this coal with different
proportions of PC. The samples studied included feed fuels and blends, fly ashes, chars taken at
different positions of the combustion chamber, and chars prepared in a drop tube reactor to test
the performance of the individual fuels. The addition of PC led to a substantial increase in the
unburned carbon of the fly ashes. The petrographic analysis of the granulometric fractions of
the fuels revealed that this increase cannot be attributed to an enrichment in coke of the coarser
fractions, as reported in the literature. On the contrary, the finer fraction contained slightly
more coke than the raw blend. The petrographic analysis of the chars collected with the suction
probe and the fly ashes showed that the two blended fuels were strongly enriched in PC-derived
material, indicating a poorer combustibility compared to the high volatile bituminous coal. It is
concluded that the reactivity of the blends in the later stages of combustion is related with the
contents of PC-derived chars and the burnout itself.
Table 1. Proximate and Ultimate Analyses of Single Fuels and Blends and Petrographic Analysis of the Coala
vol mmf % ash CV daf %
code Rr (%) V L I (db %) (db kcal/kg) VM C H N O S
PF 0.84 58.4 11.2 30.4 15.05 7210 35.3 83.3 5.3 1.5 9.2 0.8
PC 3.33 6581 13.8 84.7 3.9 1.0 4.5 5.3
M1 13.53 7014 33.1 83.6 5.4 1.4 8.8 1.4
M2 13.76 6999 32.8 83.5 5.4 1.3 9.0 1.5
a Rr ) random reflectance, V ) vitrinite, L ) liptinite, I ) inertinite, CV ) calorific value, VM ) volatile matter, vol ) volume, mmf
aimed at getting some additional information about the microscope equipped with oil immersion objectives and a 1λ
behavior of the fuels in the earlier stages of combustion. retarder plate.
Combustion Tests. PC was injected into the full-scale
facility only as a blend component together with coal PF, and
Experimental Section
therefore no information about its individual performance is
Samples. The feed fuels considered in this study are a available. To fill this gap, combustion experiments using only
Polish high volatile bituminous coal (PF; 0.84% Ro) of Carbon- the isolated fuels were carried out at laboratory scale. The tests
iferous age and a fuel-grade PC. The full-scale combustion tests included (i) combustion at programmed temperature in a
were carried out at the Energi E2 power plant Stignaes Unit2 thermobalance to estimate the fuel combustibility, where
(Denmark) and comprised the combustion of the pure PF coal samples (13 mg) were heated at 10 °C min-1 under air from
and of two blends, both premixed before grinding and com- 30 to 1000 °C, and (ii) combustion at high temperature in a
posed of coal PF plus 8% (M1) and 11% (M2) PC, respectively. drop tube reactor (DTR) described elsewhere.4 The reactor was
Samples from the individual fuels, the pulverized blends, the operated at 1300 °C with a gas flow of 750 L h-1, an injection
corresponding fly ashes, and chars collected at different flow of 150 L h-1, and a fuel feed rate of 1 g min-1. Previous
locations in the flame zone in the boiler were obtained. The studies9 demonstrated that a combustion temperature of 1300
285 MWe Stigsnaes Unit2 boiler has four burner levels, each °C ensures that the obtained chars will be comparable to chars
supporting six burners. Full-scale experiments were carried derived from full-scale combustion, in regards to their mor-
out during normal commercial operation of the power plant phology. The oxygen content in the reacting atmosphere was
and with the three upper burner levels (18 burners) in 5% O2 in N2, and the estimated residence time of the particles
operation. The full-scale char samples were taken from three in the reactor was 0.3 s. The burnouts of PC and PF were also
positions along the rear wall, which is opposite to the burners, studied under highly overstoichiometric conditions, to better
and from one location in each of the two side walls at a distance simulate the high conversions achieved in the boiler. This was
of about 2 m from the burner wall. The char samples were done by raising the oxygen content in the reacting atmosphere
collected using a 3-m-long water-cooled lance (suction pyrom- to 21% (air).
eter), which was inserted about 1.5 m into the furnace through Conversion was calculated using the ash tracer as a mass
small openings in the furnace walls. The probe was held 5-10 balance between the ashes entering and leaving the reactor,
min inside the furnace, and the char particles were collected using the following expression:
with a filter attached to the cold outlet of the pyrometer. A
total of nine char samples were collected during the test runs.
Preparation of Size Fractions for the Assessment of
Fuel Grindability. As coal and PC were mixed before
conversion ) 1 -[ ( ashcoal
100 - ashcoal )(
100 - ashchar
ashchar )] × 100
Figure 4. Appearance of the coal-derived material (top) and the PC-derived material (bottom) in the fly ashes. Optical images
taken under incident light, crossed polars, and a 1λ retarder plate.