You are on page 1of 42

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery.

1
Copyright (c) 2013 John Wiley & Sons, Inc.
8.1 The Cumulative Sum Control Chart

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 2


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 3
Copyright (c) 2013 John Wiley & Sons, Inc.
The Cumulative Sum Control Chart

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 4


Copyright (c) 2013 John Wiley & Sons, Inc.
The Tabular Cusum

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 5


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 6
Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 7
Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 8
Copyright (c) 2013 John Wiley & Sons, Inc.
Cusum Status Chart (Figure 9.3a)

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 9


Copyright (c) 2013 John Wiley & Sons, Inc.
MINITAB Version of Cusum Status Chart

Minitab calculates the lower Cusum this way

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 10


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 11
Copyright (c) 2013 John Wiley & Sons, Inc.
Recommendations for Cusum Design

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 12


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 13
Copyright (c) 2013 John Wiley & Sons, Inc.
The Standardized Cusum

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 14


Copyright (c) 2013 John Wiley & Sons, Inc.
Improving Cusum Performance for Large Shifts: The
Combined Shewhart-Cusum Scheme

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 15


Copyright (c) 2013 John Wiley & Sons, Inc.
The Fast Initial Response (FIR) Cusum

K = 3, H = 12, headstart = H/2 = 6

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 16


Copyright (c) 2013 John Wiley & Sons, Inc.
H = 12 implies that the cusum signals at sample 3

Without the headstart, it would not signal until sample 6

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 17


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 18
Copyright (c) 2013 John Wiley & Sons, Inc.
More on Cusums
• Cusums are often used to determine if a process has
shifted off a specified target because it is easy to
calculate the required adjustment
• One-sided cusums are often useful
• Cusums can also be used to monitor variability
• Cusums are available for other sample statistics
(ranges, standard deviations, counts, proportions)
• Rational subgroups and cusums

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 19


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 20
Copyright (c) 2013 John Wiley & Sons, Inc.
The Cusum V-Mask

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 21


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 22
Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 23
Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 24
Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 25
Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 26
Copyright (c) 2013 John Wiley & Sons, Inc.
9.2 The Exponentially Weighted Moving
Average Control Chart

The EWMA is

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 27


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 28
Copyright (c) 2013 John Wiley & Sons, Inc.
Steady-state
control limits

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 29


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 30
Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 31
Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 32
Copyright (c) 2013 John Wiley & Sons, Inc.
Design of the EWMA

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 33


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 34
Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 35
Copyright (c) 2013 John Wiley & Sons, Inc.
Robustness of EWMA to
Non-normal Process Data

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 36


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 37
Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 38
Copyright (c) 2013 John Wiley & Sons, Inc.
Extensions of the EWMA
• Fast initial response feature
• Monitoring variability
• Monitoring count data
• The EWMA as a predictor of process level

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 39


Copyright (c) 2013 John Wiley & Sons, Inc.
9.3 The Moving Average Control Chart

Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 40


Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 41
Copyright (c) 2013 John Wiley & Sons, Inc.
Chapter 9 Statistical Quality Control, 7th Edition by Douglas C. Montgomery. 42
Copyright (c) 2013 John Wiley & Sons, Inc.

You might also like