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IS 11855-Rubber-Seals PDF
IS 11855-Rubber-Seals PDF
IS :11855-1986
Indian Standard
GENERAL REQUIREMENTS FOR
RUBBER SEALS FOR HYDRAULIC GATES
‘Members Representing
SHRI D. S. AHUJA Nangal Workshops, Irrigation Department,
Government of Punjab, Nangal Township
SHRI BALWANT SINGH ( Alternate )
SHRI G. S. ANNIGERI Tungbhadra Steel Products Ltd, P. 0.
Tungbhadra Dam
SHRI DHARMINDER CHARAN Irrigat~c;~o;partment ( Government of U. P. ),
( Continued on page 2 )
Members Representing
SUPERINTENDING ENGINEER CDO, Irrigation and Power Department ( Government
NASIK of Maharashtra ), Nasik
SHRI R. SWARUP Central India Mechinery Manufacturing CO
Ltd, Bharatpur ( Rajasthan )
SHRI K. C. BEHETY ( Alternate )
SHRI M. C. TEWARI Himachal Pradesh State . Electricity Board
gizrrnment of Himachal Pradesh ),
Secrefary
SHRI HEMANT KUMAR
Deputy Director ( Civ Engg ), BIS
2
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IS : 11855,- 1986
Indian Standard
GENERAL, REQUIREMENTS FOR
RUBBER SEALS FOR HYDRAULIC GATES
0. FOREWORD
0.1 This Indian Standard was adopted by the Indian Standards Institu-
tioa on 30 October 1986, after the draft finalized by the Hydraulic Gates
and Valves Sectional Committee had been approved by the Civil Engi-
rXeriag;L?ivision Council.
0.2 Dams/barrages are built for storage/diversion of water for irrigation
or generation of electric power. In concrete dams, tunnels/spillways,
head reguIator of hydel channels, forebay intake structure, by-pass
channels and draft tube of power house, the flow of water is controlled
with the help of hydraulic gates.
0.3.Toprevent flow of water past a closed gate, seals are provided either
on the gate or on the metal frame in the gate slot. Rubber is the most
commonly used material for seals, as it is elastic, deforms readily and
regains its original shape on removal of load. Reclaimed rubber shall
not be used for seals.
1. SCOPE
1.1 This standard lays down the types and requirements for rubber seals
used for all common types of hydraulic gates.
2. MATERIALS
2.1The rubber for seal shall be fabricated from a high-grade, trade-type
compound. The basic polymer shall be natural rubber, or a co-polymer
of butadene and styrene, or a blend of both. The compound shall contain
not less than 70 percent, by volume, of the basic polymer, and the
remainder shall consist of reinforcing carbon black, zinc oxide, accele-
rators, antioxidents, vulcanizing agents, and plasticizers. The compound
shall have the following physical properties:
a) Shore A durometer hardness 65 & 5
b) Minimum elongation 450 percent
c) Ultimate tensile strength 14’5 N/mm2
3
IS:11855-1986
3. CONSTRUCTION
3.1 Rubber seals may either be moulded or extruded ensuring a homoge-
neous cross-section.
3.2 On the hollow bulb seals, a core of rubber stock may be used in
the bulb at the splice.
3.3 Corner seals shall be moulded whenever layout permits.
3.4 The metal clad seals shall be held firmly to the rubber through
anchors during moulding. The fluorocarbon is introduced into the mould
along with the raw-unvulcanized rubber compound and gets moulded
and vulcanised simultaneously with the rubber so that the film is inserted
or recessed into the rubber.
5. USES
5.1 Angle Sbaped Seals - These seals are moulded or extruded to the
shape required and the sealing effect is obtained partly due to initial
interference with the embeded sealing plate and partly due to the deflec-
tion under load. To ensure even tightening of seals and thus to avoid
waviness of the seal, brass spacer tubes may be used. This type of seal
Ss used on gates on the crests of dams and weirs ( see Fig. 1 ).
4 \
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IS : 11855- 1986
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5.2 Flat/Wedge Seals - These seals are used generally as bottom seals
for all types of gates and they seal against bottom sealing plate. They
require high initial compression loading for proper seating ( see Fig. 2 ).
5.2.1 The projection of bottom wedge seal shall vary from 2 to 5 mm
depending upon the requirement and type of installation at the discretion
of the designer.
5.3 Music Note Seal - Common sizes and the arrangement of music
note seal over the seal base plate are shown in Fig. 3 and 4.
53.1 The initial interference of music note type seal shall vary from
2 to 5 mm depending upon the requirement and typeof its installation at
the discretion of the designer.
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Sl No Description J D d t
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1. Solid and Hollow 57 22 10 8
2. do 100 44 25 14
3. do 125 44 25 14
PRESSURE
PRESSURE
COMPRESSION SEALtRECOMMENDED) COMPRESSION SEAL
(NOT RECOMMENDED)
LEAKAGE PATH
PERPENDICULAR TO STEM
(NOT RECOMMENDED)
7
IS :11855-1986
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IS:11855- 1986
5.4.1 The sealing bulb should rproject 6 mm beyond the face of the
clamps. The initial interference of 2 to 5 mm between the plane of the
sealing bulb and sealing face of the seal seat is usually provided.
5.4.2 These seals may be used as top, bottom and side seals either by
using them with water pressure acting behind them which is withdrawn
before the gate is moved to reduce/eliminate friction load or they may
be used cladded with metal or fluorocarbon film to achieve the same
purpose. On heavy gates such seals may be well used as bottom seals
where enough mechanical compression becomes availab!e to make a good
seal.
5.5 Double Bulb Seal - These type of seals are used where the gate is
required to seal from either upstream or downstream side. These are
normally used for installation such as lock gates ( see Fig. 6 >.
9
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IS : 11855- 1986
if?
0.5
;5mm HOLLOW
+25mm) BULB
0 k
u PIJ &U 6.0 8.0 10.0
COMPRESSION DUE TO INITIAL
INTERFERENCE d’
NOTE 1 - The chart will serve as a guide for calculation of approximate loads
required to compress the bulb portion of seals in contemplated installations.
These values shall be used as an approximation only because of time effect OF
ageing and repeated compression cycles of the rubber will influence the
results.
NOTE 2 - The information given in the chart is based upon tests.
FIG. 7 FORCES DEVELOPED DUE TO COMPRESSION
10
IS :11855- 1986
L B-SOLID LINE;lLmm
B-BROKEN LINE -19mm
B-DOTTED LINE-25mm
DEFLECTION, x IN mm
7. FRICTION OF SEALS
*Recommendations for structural design criteria for design of low head slide
gates ( second revision ).
11
IS-: 11855- 1986
3. CLADDED SEALS
8.1 Rubber seals are metal cladded to reduce frictional forces.
8.2 These seals are less flexible than rubber seals. These seals are less
,effective to cover the deficiencies caused by misalignment in the embedded
metal of the gate or variations in the gate fabrication. To overcome the
drawback of reduced flexibility of fully cladded seals and to cover some
degree of misalignment of either the gate or embedded parts, cladding
*may be provided on portion of the seal as shown in Fig. 9.
13
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Supplementary Units
Quantity Unit Symbol
Plane angle radian rad
Solid angle steradian sr
Derived Units