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World of Industrial Applications Brochure 2011-02 CPCEIDAP PDF
World of Industrial Applications Brochure 2011-02 CPCEIDAP PDF
Applications
CONTROL TECHNOLOGY FOR INDUSTRY MARKET
Aleš Procházka,
ComAp Marketing Director
CONTENT
3 The Products InteliDrive – a proven
13 Worldwide Usage family of technology driven
42 About ComAp control solutions.
The Products
InteliDrive Lite
ENGINE CONTROLLER FOR NON-CLASSIFIED APPLICATIONS
The InteliDrive
eliDriv
ve Li
L
Lite
te is a cost
st e
effective
f ec
ff ectitive
ve It can communicate via standar
standard
ard
d an
and proprietary
sophisticated
icate engine
ed en
engi
gine
ne ccontroller,
ontr
on trol
olle
ler,
r, CAN J1939 communication protocols oc to a wide
protoc
single-speed
range of EFI engines (both single-
e-sp and all-
which features
eatur es outstanding
ure
es out
utst
stan
andding control,
nding con
ontrtrol
trol,
ol
speed).
monitoring and protection for both
mechanical and electronic diesel/ Like all ComAp products, InteliDrive Lite features
gas engines in one unit. The extended a powerful graphic display providing user-friendly
information in an easy to understand format. Real
product family offers a range of
time clock and event and performance history log
engine specific versions suitable for are priceless when it comes to troubleshooting.
land-based and marine non-classified Remote control and monitoring is possible
applications. via analog/GSM/GPRS modem or Internet.
Instrumentation of internal values on analog gauge
makes it easy to use, even for untrained personnel.
PRODUCT BRANCHES
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Benefits
Integrated solution – less wiring and components History log – easy troubleshooting
Available Remote Display panel – economical Pressure regulation loop and Load limitation
solution for remote control Smooth engine speed control
Analog gauge (VDO, Datcon and others) outputs – Less engineering and programming
operator friendly Perfect price/performance ratio
Features
Engine control, monitoring and protection Engine speed control by 3 predefined binary inputs,
Support of engines equipped with Electronic Control Speed Up/Down binary inputs or one analog input
Unit (ECU) – J1939 or Cummins Modbus interface Analog oil pressure, water temperature, fuel level,
6 (7) configurable binary inputs and outputs battery voltage, engine speed (pick-up)
3 (+2, +4) configurable resistive (voltage) analog Automatic or manual start/stop of the engine
inputs Push buttons for simple control, lamp test
VDO type analog gauges outputs – 8 configurable Graphic back-lit LCD display 128 × 64 pixels
channels 2 LED indicators
Selectable protections alarm/shutdown Front panel sealed to IP65
Setpoints adjustable via keyboard or PC Power supply 8–36 VDC
3 levels of password protection Operating temperature:
USB, RS485 or RS232/Modem/Modbus -20°C to +70 °C regular unit
communication -40°C to +70 °C low temperature unit
Real time clock and event history log InteliDrive Lite controller meets several standards
PLC functions: PID loop, Comparators, Timers (EN, UL, CSA, NFPA)
The InteliDrive DCU Industrial is InteliDrive can communicate via standard and
a highly flexible sophisticated proprietary CAN J1939 communication protocols
to a wide range of EFI engines. Designed to be
engine controller, which features
highly flexible, InteliDrive can be expanded by
outstanding control, monitoring and means of additional modules to offer over 100
protection for both mechanical and binary inputs and outputs.
electronic diesel / gas engines as
The set of PLC (analog and binary) functions is
well as peripheral equipment. The
available in the standard software and can be used
extended product family offers a by the customer to control and regulate drive-train
range of engine specific versions components.
suitable for land-based applications.
Like all ComAp products, InteliDrive features a
Most commonly, these tailored
powerful graphic display providing user-friendly
applications meet the specific information in an easy to understand format –
control requirements of engine not only for professionals but also for occasional
driven compressors and pumps. users. The diagnostic information is available
in intelligible plain text instead of potentially
misleading cryptic codes or flashing lights.
Remote control and monitoring is possible via
analog/GSM modem, SMS or Internet.
I-RB16
SUPPLY
POWER VDC
8 TO 36 - 14 CAN1
+
RS 232C E 16/8
INTERF
AC IS-BIN
INPUTS
14 BINARY URABLE
CONFIG
ANCY
OUTPU
TS REDUND
BINARY URABLE LINE
CONFIG
ID-DCU
ID-SCM G INPU
ANALO URABLE
TS ID-COM
M
D+ CONFIG IGS-PT
5 CAN
VISION
INTELI
Aux
15
8 IGL-RA
Alte
RPM
rnato
Fue
Start
Flow
Spe
2
l Co
r Pro
er
2 8
Rate
VISION
ed G
nsu
INTELI
tecti
mpti
ove
on
on
rnor
B/XX
I-CB
N
I RD-CA
I-R
ECU IG-IB
GINE
/GAS EN
DIESEL
I-LB+
I-
Codes
+ Fault
Values
J1939
quest
eed Re
top + Sp
Start/S
Benefits
Integrated solution with hardwired safety functions Slave panels available – economical solution of
– less wiring and components remote control
Full communication support of engines with ECU – Integrated clutch control – less wiring and
simpler wiring, access to information from ECU via components
Modbus Many types of communication – easy supervision
Event driven History record, easy backtracking and and servicing
problem solving Perfect price/performance ratio
Load sharing for propulsion engines – better Built-in PLC-integrated control of compressors,
utilization of power of installed engines pumps or other driven technology
Features
Engine control, monitoring and protection 180 × 120 mm front panel mounted case
14 binary inputs, 14 binary outputs, 8 analog inputs Operating temperature:
RS232/Modem/Modbus/Internet communication -20 to +70 °C regular unit
Engine measurement from sensors or via J1939 -40 to +70 °C low temperature unit
Input/output and J1939 configuration 3 level password protection
Running hours meter, number of starts counter InteliDrive controller meets several forcing counter
Graphic back-lit LCD display with icons and bar standards (EN, UL, CSA, NFPA)
graphs Internal – configurable PLC functions
Sealed membrane panel to IP65
The InteliDrive Mobile is a highly InteliDrive Mobile has been specially designed for
flexible sophisticated mobile harsh environments where mobile machinery is
typically used. The unit construction features a fully
electronic controller, which
environmentally sealed enclosure and connector,
features outstanding control, vibration and EMC robustness along with a wide
monitoring and protection for temperature operating range.
diesel and gas engines as well
InteliDrive Mobile can communicate via standard
as driven technology. The new
and proprietary CAN J1939 communication
controller offers range of specific protocols to a wide range of EFI engines.
functions suitable for mobile
applications as hydraulic system The set of PLC (analog and binary) functions
is available in the standard software for
control, communication with
control of driven technology. Predefined highly
sensors and operational devices flexible functional blocks enable to create
control. Most commonly, these a control algorithm without the need for
tailored applications meet the complex programming. CAN-bus and RS485
communication lines together with optional
specific control requirements of
internal GSM modem and GPS module give perfect
mobile hydraulics, engine driven overview of system status to both local operator
compressors and pumps. and technician in remote monitoring center.
AY D 13-V
ID-DISPL
FOOT
PEDAL
5 CAN
VISION
CK INTELI
JOYSTI 00
PLAY 26
ID-DIS
HES
SWITC
DRIVE
INTELI
CAN2 MOBILE
PUTS
ARY IN
16x BIN
OG INPUTS
8x ANAL
S + GPS
GSM/GPR S
MODULE
RS 485
rive Mobile
MODBU
S
InteliD 4x FREQ
I
CAN1
J1939
SUPPLY MO I
POWER VDC 8x A/PW 2x IMP
8 TO 36 ARY
16x BIN
1x D+ TS
–
1x AO OUTPU
+
Start
Fue
Pre
er
l So
Spe
exc
leno
ed G
itati
id
ove
on
rnor
ECU VES
OL VAL
CONTR
RPM
MP Codes
LIC PU + Fault
HYDRAU Values
INE uest
L ENG eed Req
DIESE top – Sp J1939
Start/S
Benefits
Engine specific, plug and play support of engines Integrated solution, less wiring and components
with ECU – access to all available values, without Remote monitoring support – reduced call-out costs
the need for programming of service engineers
Designed specifically for harsh environment – Fleet management program with GPS localization of
trouble free operation in all conditions supervised machines available
Built-in Event & Performance Log – easy History log out – monitoring of wide range of
troubleshooting and warranty claim handling parameters
Features
J1939 support with Input/Output configuration 8 Binary Hi-side switches with max. current 3A and
Engine measurement and control by sensors and detection of broken wire
actuators or via J1939 8 Analog inputs configurable for industry standard
Optional internal GSM/GPRS + GPS modem sensors
Internal – configurable PLC functions: Logical 8 Analog inputs/outputs configurable as:
functions, Comparators with delay or hysteresis, • voltage outputs compatible with hydraulic
Analog switches, Mathematical functions, Linear proportional control valves
interpolation, Filters, PID loops with analog or binary • 4–20 mA current output
outputs, Counters, Timers, Delay functions 2 Impulse inputs for rotary flowmeters
4 Binary inputs with detection of broken wire 4 Frequency inputs for RPM measurement
12 Binary bi-directional inputs for contacts switching Running-hours meter, number of starts counter
8 Binary switches configurable as: RS485 communication line with Modbus
• Hi-side switches 3A with detection of broken wire CAN-bus line for connection of external display
• Low-side switches 3A Dust and water protection IP67
• PWM switches 3A
• Stepper motor driver
i J oh n , It is great!!!
H ta
o u c a n m o n itor your da
Y
.
everywhere
a ul
Regards. P
ComAp’s panel also provided us with automatic start/stop as well as automatic engine speed control
based on the gas well conditions optimizing the performance of the unit by conserving energy and wear
and tear on engine and compressor components. Our customers are very happy with its event history
capabilities as well as its compressor and engine protective features.
We also value the fact that the ID-DCU controller is fully compatible with future electronic emission
certified engines and is also capable of offering integrated remote monitoring. BOSS Industries has
standardized on the ComAp panel for our gas well booster compressor units.”
Ed Ketcham,
VP Sales
www.bossair.com
Professional partnerships
ComAp products are directly available in more
than 60 countries, spanning almost every
continent in the world. Through our professional
and highly dedicated global distributor network
we can satisfy customers’ needs, however
challenging.
www.comap.cz
42 World of Applications | About ComAp
technologies and solutions that enable us to
successfully help our customers solve their
problems effectively.
ComAp, spol. s r. o.
Kundratka 2359/17 • 180 00 Praha 8 • Czech Republic
Phone: + 420 246 012 111 • Fax: + 420 266 316 647
info@comap.cz • www.comap.cz