Contents -----

Welcome for your purchase Brief lntroduction 01

Thanks fer your option of KTYTH Polymer Feeding System. This type of Polymer Feeding Main Features 02
System is widely used in polymer feeding and mixing system for municipal, food, drinks, Basic Structure 03
slaughter and farming, printing and dyeing, paper, leather, pharmacy and ali kinds of +Polymer dosing dev,ce
industry wastewater treatment system. Please read this manual carefully, and be familiar +Polymer d1ssolv1ng device
with security matters, functions, installation and operation requirements of this type of +water supply device
Polymer Feeding System at first, so that you are able to manipulate the equipment
+control system
proficiently, which will create greater efficiency.
Working principie 06
lmportant Note lnstallation 07
File
Debugging 07/08
This manual is written for the staffs 'lhat are responsible for operatlng and managing the
+Electric • process debugging
equipment. So please be sure to pass the files to these people.
+Flow - concentration debugging
Receiving measures
Once the equipment arrived, appearance inspection should be taken at once.
Maintenance 08
lnstallation
The installation of the equipment and parts are only allowed to be done by those persons
with specialized training and technical who should also accord to the installation standard
in random selection.
Structure Form
lf the file data provided introduces several structure forms, only the relevant information
of the structure form in the contract is effective. Befare delivery, we reserve the right to
improve.
Starting-up and Debugging
Only the special trained persons can do the starting-up and debugging work. Befare the
first starting-up, the operator must be familiar with all the instructions and procedures in
the documents we provide, and fill with lube according to regulations.
Accident Prevenlion
The relevant accident prevention regulations we provide in the file must be studied
carefully and observed strictly. Jiangsu Kintep strives to manufacture machina equipment
according to the latest national safety standards.
Maintenance and Cleaning Worl<
Maintenance work can only be done by professionals, who should be familiar with
regulations we provide in the document in advance. These regulalions can help keep the
machina equipment in good condition, reduce attrition and prolong service Irte!
Copyright
Jiangsu Kintep keeps the copyright of this data and the introduced contents. This book
receiver should admit the copyright and should not offer it to a third party or use it for
other purposes without the prior written approval of Jiangsu Kintep.
I Brief lntroduction I Main Features
KTYTH Polymer Feeding System is a continuous polymer preparation and dosing (D Three tank in one equipment (precast mixing tank, homogeneous slaking tank and
equipment. lt can make the polymer compounded and mixed continuously and efficiently, solution storage tank): preparation and dosing continuously: easy operation and
and then the homogeneous activated polymer solution can be prepared. lt is mainly used maintenance: the lowest cost of manpower.
in municipal water treatment, wastewater treatment plant and etc. (D Pour the polymer and water into the lank at the same time; the flow of input water,
dilute water and polymer feeding pump are adjustable: any concentration of the
solution (within a certain range) can be prepared and dosing according to the
actual requirements.
The high-precision conveying of the polymer dosing device, the delicate design of
pre-soaking device and the constant temperature heating method can reduce
Dry polymer conveyor
agglomeration phenomenon caused of improper artificial operation or prevent the
line from clogging, and can ensure the stable concentration of the solution.
Water supply
0 The unique structure and proper rotating speed of the mixer not only can ensure
o the homogenization solution, but also can not destroy the polymer molecular chain.
o

Mixer

Veu1 nozzle Polymer discharge

Polymer Dosing System

Basic Structure Basic Structure

I Basic Structure Name of Each Part

No. Name No. Name

1 Solution tank 7 Drain pipe
1'!
(i)
2 8
D ,,.,"' Quantitative powder dosing device Overflow pipe
r: et�
\. 3 9

r
liüxer Liquid level
'
O), ::P.,, 4 Electrical control cabinet 10 Screw conveying gear 111<>tor
'\ ·,\, @ o e e o
\ l
I
o e u u 5 llixing device 11 Solenoid valve
\
o e e o 6 Water supply pipe 12 Rotor flow meter

l) + Polymer dosing device

,../
/'

... ,,/
Polymer dosing device is composed of hopper, screw conveyor and etc.
;1!)
,,/ CD The effective volume of the hopper can meet the dosage fer a long time. The hopper
•;!!) ¡ is equipped with sight glasses fer observing material leve!. The material level meter
/ I can monitor the material leve! automatically and will alarm at the same time.
(D The screw conveyor is the screw driven by the high- precision reducer. The reducer is
light, and it operates stably with high efficiency. High precision of screw can
µ) completely satisfy the dosage of the user.

.r
/
+Polymer dissolving device
u Polymer dissolving device is composed of mixing device, solution tank, and 3 sets of mixers.
CD The mixing device uses rotational flow hopper where water flows into from tangential
direction. In the rotational flow hopper, the water forms a rotational water curtain, the
dry polymer will be soaked and mixed in advance, and then they will flow into the
precast mixing tank.
(D The tank body has three tanks, and they are precast mixing tank, homogeneous
slaking tank and solution storage tank. There Is a baffle and an overflow weir plate
between each tank. During the solutlon preparation, the solution flows from the
bottom of the baffle to the upper of the weir plate, and then overflows into the next
tank, this procedure can avoid the unprepared solution flows into the cured solution
direclly. The tanks are fully sealed, and each tank is equipped with the cover which
has a handle. There is a concealed overflow pipe in the precast mixing tank, which is
used to prevent the solution spilling from the upper of the tank when the solution leve!
is over its set level (failureJ. At the bottom of each tank, there is a polymer outlet pipe
and manual ball valve, connect the three polymer outlets, one end will be used as
polymer dosing pipe, and the other end will be used as the vent pipe.
© Three mixers are lnstalled in precast mixing tank, homogeneous slaklng tank and
solution storage tank respectively. The unique structure and proper rotatlng speed of
the mixer not only can ensure the homogenization solution, but also can not destroy
+water supply device I Working principie
Water supply device is composed of UPVC pipeline, manual ball valve, filter, pressure gauge, CD Feed enough dry polymer into the hopper, the dry polymer will be transportad into the
solenoid valve, stop valva, and the rotor flow meter, etc. pre-soaking device by polymer dosing device, open the solenoid valve of water inlet

CD Filter is used to intercept the impurities in the water to protect the solenoid valve.
pipe, the dry polymer becomes wet in the pre-soaking device, and then the wet

(D Pressure gauge is installed at the back of the filter to show the pressure. lf the pressure is
polymer drops into the mixing tank by gravity.

too low, it means the filter is blocked and impurities in the filler need to be removed.
(D The pre-mixed solution flows into the homogeneous slaking tank through the overflow
weir, then the solution wlll be stirred and compound again in the homogeneous slaking
Solenoid valva receives the electrical signals and then the water inlet. ll can realize water
tank. The solution will reach the state of homogeneous, curing and active after
inlet automatically.
low-speed soft effective stirring for a certain time. Then the solution flows into the
Rotor flow meter is used to show water inlet flow.
solution storage tank through the overílow weir, the polymer solution has been
Stop valva is used to adjust water inlet flow, and lt is convenient in adjustment and stable.
pre pared.
(D When the solution storage tank is full, the liquid level switch gives signals and the
+control system polymer dosing device and solenoid valve are shut down automatically. At this point
the dissolved solution is ready, and the indicator for "Ready" is on.
Control system is composed of electrical control cabinet and liquid level switch.

CD The liquid level switch has accurate measuring and stable signa!.
0 The polymer feeding pump starts, and the solenoid valve for dilution water opens, the
solution with constant concentration will be diluted to the required concentration
according to the actual usage, and then the solution can be poured into the required
equipment.
G) The liquid level in the solution storage tank reaches the set low level, the liquid level
switch gives signals, this device can repeat the above step 1, 2 and 3 automatically,
and ensure that the solution storage tank has plenty of polymer solution.
 Insta llation/De buggi ng
l lnstallation
lnspect the foundation condition before installation. The foundation should be constructed
according to the designed size strictly. The foundation levelness requirement should be 3
mm or less.
Move the equipment to its set place by a forklift truck or lifting equipment.
Clean the interna! and externa! dust and debris of the equipment.
Connect the water inlet pipe, empty pipe, overflow pipe and polymer dosing pipe.
Open the manual ball valve of the water inlet pipe, dilution pipe and polymer dosing
pipe, close the three empty valves in the bottom of tho equipment, and then open the
manual ball valve of the exit for the solution storage tank.
CD Connect the power line and the pump cable to the electric control cabinet.
I Debugging
Test the equipment after ensuring that the above installation and connection are correct.
The detained steps are as follows:
+Electric - process debugging
(D Feed enough dry polymers into the hopper.
(D The first using or using again after emptying: switch on the power switch in the
electric control cabinet, alarm indicator of the ultra low level lights and buzzer alarm
at the same time. But it doesn' t matter. Switch the button of "manual/automatic" to
"manual", then switch the button for polymer dosing device to "on" and check whether
the polymer dosing device works normally. Switch the buttons for Mixer l #, 2 # and
3 11 to "on" , check whether the mixers work normally. lf the four motors can work
normally, then the next step of work can be done.
(D Switch the button of "manual/automatic" to "automatic" and it is on "preparation"
state. When it Is on "preparation• state, the polymer dosing device works, and the
solenoid valve for water input opens. The polymer dosing device stops working and
the solenoid valve for water input closes until the level in the polymer storage tank
reaches the high level, and this moment, the "preparation" work is finished.
(D When the solution level is in the low level, it can feed dry polymer and water
automatically-the polymer dosing device works and the solenoid valve for water
input opens. When the solution level reached the high level, it stops feed dry polymer
and water.
(D When liquid level is super low, the wohle machine stops.
Maintenance
+Flow - concentration debugging
(D Adjust the water input valve to its set flow.
Q Observe the condition of water input and dissolving of dry polymer in the pre-soaking
device: if the water input flow is not enough or the dry polymer cannot fully dissolved,
turn down the manual ball valve of the water input pile gradually, increase the water
input flow of the pre-soaking device, so that to ensure the dry polymer can fully
dissolved, but notice the solution should not be overflowed.
Adjust the polymer feeding pump to its appropriate value.
Adjust the each dilution water valve to its set flow.
lt can be put into use when the debugging is qualified. Please measure the polymer
dosage of the polymer conveyor, because the different polymer has the different
physical property like density. Test the effect of various concentration of the solution
according to the dry polymer dosage and the polymer solution dosage, choose the
best effect, and ensure it is compliance with the requirement of engineering deslgn,
and then put into use.
I Maintenance
(D Clean the reducer regularly to ensure that the reducer surface is clean.
(D The water supply should be clean tap water, the pressure should be not less than
0.25Mpa, and the pressure should be stable or the solution concentration will be
affected.
(D lf the pressure is normal. but the water flow becomes smaller, clean the filter in time.
0 Clean the tank to ensure the Interior clean when first using. Keep the pre-soaking
device of the tank clean in peacetime, and clean it in tíme if there is garbage and
polymer block in it.
CD The equipment should be well ventilated to avoid humidity which can affect the
polymer. The preparad solution will be failure because of hydrolysis if it has been set
for a long time (more than 3 days), and empty it at this time.
0 Please measure the polymer dosage of the polymer conveyor according to the kind of
the polymer and the concentration of the solutton, because the different polymer has
the different physical property like density. Test the effect of various concentration
of the solution, choose the best effect, and ensure it is compliance with the
requirement of engineering design, and then put into use.