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Technical Guide
F R O M K E - B U R G M A N N
CONNEX® Metal Expansion Joints
1 · Introduction
· Manufacturing technique and product range
· Nomenclature
4 Standard Designs
Special Designs
5 · Rectangular metal expansion joints
· Metal expansion joints with deep convolutions
Practical Advice
6 · Enquiry form
1.3 Nomenclature
03.007-F12 (GB)
Introduction to CONNEX® metal expansion joints
1.1 Introduction to CONNEX® metal expansion joints
Metal expansion joints are employed in piping systems to that are typical of piping and duct systems which feature
absorb differential thermal expansion while containing the prominently in the processing and chemical industries, such
system pressure. Typical, but not limiting, service conditions as petro-chemical plants, chemical plants, cement works,
cover pressures ranging from full vacuum to 1000 psig and steel works, the pulp and paper industry etc., and in the ener-
temperatures from -215°C (-420°F) to +1100°C gy sector, such as power generation, gas turbine systems,
(+2190°F). Such expansion joints can truly be described as diesel engine systems, power boats, district heating systems
highly engineered products. The system operating character- etc.
istics; the expansion joint design, material and manufacturing
quality; and the installation, test and operating procedures; 1.1.6 Metal expansion joints - the best
must all be considered carefully before any expansion joint is choice for piping, duct systems and ves-
installed. sels, when a solution is required that is:
Unlike most commonly used piping components, a bellows is • vacuum proof
constructed of relatively thin gauge material in order to pro- • pressure proof
vide the flexibility needed to absorb the mechanical and ther- • temperature proof
mal movements expected in service. This requires design, • corrosion proof
manufacturing quality, handling, installation and inspection • reliable and safe
procedures which reflect the unique nature of the product. • durable, with long service life
• maintenance free and
In general, the most reliable and safe metal expansion joint
• an optimum balance between flexibility and
installations can be assured only after close co-operation,
pressure.
communication and understanding between the user and
manufacturer.
Axial compression (-) Angular offset (+) (-) Lateral offset (+) (-) Axial elongation (+)
Manufacturing technique and product range
1.2 Manufacturing technique and product range
1.2.5 CONNEX® metal expansion joints - OUR QUALITY OBJECTIVE IS DEFINED AS:
available configurations Expansion joints manufactured and installed in KE-
BURGMANN' name shall meet the requirements and expec-
See below tations of our customers.
One All
Axial UNO/DUO/TRIO 40.... 1.. 100 250 -15 - 1200 Int/ext. Re. Table
Lateral UNO/DUO 40.... 1.. 100 250 -15 - 1200 Int/ext. Re. Table
Angular Hinged UNO 40.... 1.. 100 250 -15 - 1200 Int/ext. Re. Table
Hinged DUO 40.... 1.. 100 250 -15 - 1200 Int/ext. Re. Table
Gimbal UNO 40.... 1.. 100 250 -15 - 1200 Int/ext. Re. Table
Gimbal DUO 40.... 1.. 100 250 -15 - 1200 Int/ext. Re. Table
Universal DUO/TRIO 40.... 1.. 100 250 -15 - 1200 Int/ext. Re. Table
Pressure 40.... 1.. 100 -15 - 1200 Int/ext. Re. Table
3) 250
balanced
Corner 4) 40.... 1.. 100 250 -15 - 1200 Int/ext. Re. Table
Relieved
03.007-F12 (GB)
1) depending on diameter
2) depending on material
3) special three bellows construction
4) two or three bellows construction
Nomenclature
1.3 Nomenclature:
Contractive movement of the bellows (-). one plane without transferring reaction forces to the pipe system.
Cover Inner sleeve/liner/baffle
External protection. Also referred to as a shroud Straight pipe inside the expansion joint. Protects the bellows
Nomenclature from particles in the medium. Can provide a smoother flow at Pressure test
high velocities. Can be installed as single or telescopic con- Test of expansion joints pressure integrity. Normally carried
struction and may be of loose or fixed type. out at 1.5 x design pressure.
Inside diameter Pressure thrust
The diameter of free passage measured inside the bellows. Force generated from the internal pressure on the active sur-
face of the bellows.
Intermediate pipe
Section between the two bellows in a double bellows con- Shroud
struction. Consists of either a separate pipe or, for lower pres- Pipe on the outside of the bellows to protect the bellows
sure operation, a simple bellows material (TRIO type). membrane from its surroundings. Available as single or dou-
ble construction and detachable.
Loose flanges
See: Van Stone. Spring rate
The resistance of a bellows to move - measured in N/mm or Nm/°.
Lap flanges joints
See: Van Stone. Stub ends
See: Welding ends.
LAT
Type designation for a tied expansion joint. Can be of UNO, Tie rods
DUO or TRIO type. Bars fitted with spherical washers to prevent reaction forces
being imposed on the pipe system. Designed to retain full
Leak test pressure thrust.
Test to establish expansion joint tightness.
Torsion
Limit rods Angular movement around the bellows central axis. Such move-
Typically, these are bars welded to the end connections and ment is not recommended. A torsional moment can be absorbed
used to prevent the expansion joint from axial overstress. in the bellows. Please contact KE-Burgmann in such cases.
Designed to retain full pressure thrust.
TRIO
Membrane Expansion joint with two bellows connected by the same bel-
The thin layer(s) within the bellows. lows material and manufactured from one cylinder.
Neutral length Turnable flanges
The length assumed by an expansion joint when it is released Loose flanges.
from all restraints.
Van Stone ends
Nominal diameter Popular end connections for pressures up to 16 barg. Easy instal-
Nominal size of the expansion joint. lation. Easy recycling of flanges. More economical than fixed flan-
Nominal pressure ges. Media does not come into contact with the flange material.
Pressure rating at 20°C. Note that the design pressure for the Weep holes
bellows may vary from the NP (Nominal pressure). Small holes drilled in the coned section of the inner sleeve.
Outside diameter The purpose is to prevent a build up of material between the
Diameter of the bellows measured from the outside. convolutions. Often a neglected option.
Welding ends
Pantograph linkage
Cheapest and most common type of connection method.
A scissors like device. Primary function is to distribute the move-
Suitable for both high and low pressures. Used as filler material.
ment evenly between the two bellows in a DUO construction.
Welding band
Pre-setting
1 mm thick band, resistance welded to the bellows prior to
03.007-F12 (GB)
In its basic form the bellows acts like a flexible seal. It must
therefore be designed to withstand the forces characteristic
of the operating system, such as pressure and temperature,
and at the same time it must be sufficiently flexible to absorb
the applied movements.
F F
Metal expansion joint bellows design parameters
2.2 Metal expansion joint bellows design parameters
Pressure stress
A major source of stress in a bellows is due to the effects of
pressure. Pressure produces circumferential (hoop) mem-
brane stress in the bellows tangent and convolutions.
Reference to this kind of stress is made in the EJMA codes
S1 and S2 respectively.
S5
Convolution shape
S6 after deflecting
03.007-F12 (GB)
Metal expansion joint bellows design parameters hinges at the root and crest of the convolutions. It is most It is important to state a realistically small number of cycles
common in bellows which have relatively small length-to- to failure at the design stage. To design around a high num-
diameter ratios. ber of cycles could well justify the use of a soft bellows that
may make the joint susceptible to squirm instability. In such
A U-shaped bellows wall design combines the best perfor- cases further design considerations must be observed to
mance criteria of all the different potential cross-sections account for this.
because it permits great deflection and superior pressure con-
tainment capacity. One method of providing an increased Spring rates
internal pressure capacity, if this should be required, is to add The spring rate expresses the flexibility of the bellows or its
external reinforcement to the U-shaped bellows. External rein- resistance to movement and calculations of its value for the
forcement offers circumferential restraint and supports the different movements are based on the chosen bellows design.
root radius against collapse from internal pressure loading. The force required to move the bellows can be calculated as
The pressure capacity of a bellows can also be improved by movement x spring rate and a bellows will have different
the use of multi-ply construction or by increasing the thickness spring rates for the axial, lateral and angular movements.
of the bellows; however, increasing bellows thickness can sig- When specific spring rates are required it is important first of
nificantly reduce the bellows life due to increased fatigue. all to compare them with the generated pressure thrust, bear-
The effect of fatigue on bellows life - ing in mind that the pressure thrust is often much higher than
movement cycles the force generated from the spring rate. A very soft bellows
The life of a bellows is influenced by the fatigue created as a may solve one problem but this feature may well be in con-
result of the combined stresses imposed by pressure tempe- flict with its ability to absorb pressure stress.
rature, and deflection. The life of the bellows for a given con-
2.2.3 Bellows design variables and
figuration and material thickness will be a function of the
their effect on bellows performance
imposed pressure and deflection. Most expansion joints are
designed so that they will take a permanent set at the rated The chart below provides an overview of the different basic
movement. This means that there will be a finite numbers of design variables and their effect on bellows performance.
cycles before the bellows will eventually fail due to fatigue. When comparing the different variables and their effects,
other parameters such as the total wall thickness must
always be considered.
Torsional moment
meridional stress
meridional stress
squirm stability
squirm stability
Hoop stress
lateral mov.
spring rate
spring rate
resistance
axial mov.
Deflection
Pressure
Pressure
stability
Vacuum
Column
Inplane
Lateral
Cycles
Rated
Rated
Axial
Thicker plies
Thinner plies
More plies
Fewer plies
Higher convolutions
Lower convolutions
More convolutions
Less convolutions
03.007-F12 (GB)
Larger diameter
Smaller diameter
W ELDING ENDS
+ _
F IXED FLANGES
+ _
v t
m/s mm
30
2,5
v
8
Gas 1,5
t 1,2
4
v
0,9
Fluids 0,6
0
DN 40 DN 80 DN 150 DN 250 DN 600 DN 1000
03.007-F12 (GB)
Dia.
mm
End connecdtions and Sleeves
S INGLE SLEEVE
+ _
D OUBLE SLEEVE
+ _
L OOSE SLEEVE
+ _
I MPORTANT
A B
Sufficient distance must be provided If the joint is compressed beyond
to allow full lateral movements the indicated distance (B), the sleeve
will touch the adjacent connection
A
B
03.007-F12 (GB)
Movements and their definitions
2.4 Movements and their definitions
Expansion joints may be subjected to: tion. The two bellows in a universal type expansion joint, or
each end of the bellows of a single type expansion joint,
• axial movement (i.e. the various dimensional changes
which an expansion joint is required to absorb, such as rotate in opposite directions to produce the total lateral
those resulting from thermal changes in a piping system) deflection. Lateral deflection in UNO types results in unequal
distribution of movement over the bellows, the amount of dis-
• angular rotation placement increasing with the distance from the centre of the
• lateral deflection; or expansion joint.
• any combination of these.
The maximum rated movement for a Connex® metal expan-
sion joint is expressed as the absolute value resulting from
The movements are defined as follows:
lateral deflection in the y and z directions.
2.4.1 Axial movement
Neutral
Torsional movement should be avoided!!
Please contact KE-BURGMANN if any torsional movement or
moments could be created in the system that the expansion Build in length
joint will be required to absorb.
Preset
2.4.5 Movements in combination
Ex. of pre-setting
Combining movements to be absorbed in an expansion joint may
be expressed as axial compression (x), lateral deflection (y) and The movement diagram also defines in which area the expan-
angular rotation ( ) occurring in the same plane. The specified sion joint can operate. If the operating point lies outside the
axial and lateral values are all maximum values, calculated for defined movement area, and if the expansion joint is installed
a minimum of 3000 full cycles. It is possible to exploit the abil- in its normal length at delivery (neutral length), it may be pre-
ity of an expansion joint to take up movements in more than one set during installation. This will move the operating point
direction by using various expansion joint combinations. inside the allowed movement area. Full movement potential
of the expansion joint and the consequent extension of its life-
This is best illustrated in an axis diagram, where the maxi- time can be achieved by pre-setting the expansion joint even
mum axial and lateral movements are indicated. When com- further in the axial direction.
bining the movements within the diagram, the required main
movement (axial or lateral) will set a limit to the maximum By pre-setting expansion joints laterally at the same time, the
allowable secondary movement. By keeping within the optimum operating conditions for the expansion joint are
allowed combinations, the functionality and service life of an achieved and thereby the longest life.
15 y 15
y y1
Equal to presetting
10 10 of +10 Ax, 5 LA
1 00 10
0c 00
ycle cyc
s les x1
5 5 Axial mm
5000 5000
cycles cycle
s
x x
Axial mm Axial mm
-30 -25 -20 -1 5 -1 0 -5 5 10 15 20 25 30 -30 -25 -20 -1 5 -1 0 -5 5 10 15 20 25 30
-5 -5
-10 -10
-15 -15
03.007-F12 (GB)
Materials TEchnology
2.5 Materials technology
Austinitic Stainless steel 1.60 1.72 1.75 1.79 1.81 1.84 1.88 1.86
Materials TEchnology
Allowed pressure = P(120°) x Kt 2.5.5 Material properties temperature table
1.4541 / AISI 321 1.000 Nickel based Alloy 2.4858 Incoloy 825 450
DIN 17440
3.1 CONNEX® metal expansion joint types, type designation and selection guide
3.1.1 General type designation
3.1.2 Product type designation system
3.1.3 Metal expansion joint types
• Single expansion joint
• Universal expansion joint
• Hinged expansion joint
• Gimbal expansion joint
• Pressure balanced expansion joint
• In-line pressure balanced expansion joint
3.1.4 Selection Guide - CONNEX® metal expansion joints
03.007-F12 (GB)
CONNEX® metal expansion joint types, type designation and selection guide
3.1 CONNEX® metal expansion joint types, type designation and selection guide
Ex.
AX 10
Ex.
AX 10 (8 )
Ex.
AX 10 (8 ) S 250
Pressure balanced expansion joint Please refer to the CONNEX® expansion joints selec-
tion chart for an overview relating to the above
Pressure balanced expansion joints are designed to absorb
guide lines (see overleaf).
axial movement and/or lateral deflection simultaneously
restraining the pressure thrust imposed on the system. This is
03.007-F12 (GB)
M OV E M E NT SPRING
C A PA B I LIT I E S FORCES F E AT U R E S
Advantages
Remarks
Angular
Lateral
Lateral
J O I N T S T YL E
Axial
Axial
Use
Primarily axial movements Low price Simplest and most commonly
Limited lateral offset Small building length used expansion joint
Easy to preset
Easy to install
AX UNO
Only lateral movements Easy to install Commonly used when pressure
Limited lateral offset Easy to preset thrust must be absorbed
Eliminates pressure thrust
forces on piping system
LA UNO
Angular movement in one Easy to install Often used in sets of 2 or 3
plane Eliminates pressure thrust
forces on piping system
Low forces on piping
system
AN UNO
Angular movements in Easy to install Often used in sets of 2 or 3
multiple planes Eliminates pressure thrust
forces on piping system
Low forces on piping
system
GM UNO
Axial, lateral and angular Any movement in axial, Very common in low pressure
movements lateral and angular direction application for all purposes
Easy to install
Low forces on piping system
AX DUO
Primarily lateral movements Eliminates pressure thrust Can absorb large lateral
forces on piping system deflection
Low forces on piping system
LA DUO
Lateral or angular Eliminates pressure thrust Limited ability for dead weight
movement in one plane forces on piping system support
Low forces on piping system
AN DUO
Axial and lateral movements Eliminates pressure thrust Flexible at high pressure
Installed in straight runs forces on piping system applications
of piping system
PB TR IO
LA-10(10)-S-DN-LN-DUO LA-10(10)-F-DN-LN-DUO
03.007-F12 (GB)
LA-10(10)-F-DN-LN-DUO
Standard designs
Connex lateral expansion joint for PN 10
Design pressure: 10 [BarG]. Design temperature: 120[°C]
LATERAL Welding ends DIN 2576 ANSI 150#
DN Conv. Mov. SR LN L2 L3 D t
S Di Do Weight LN Weight LN Weight Area
num. +/-mm N/mm mm mm mm mm mm mm mm kg mm kg mm kg cm2
450 2 x 5 70 115 1125 200 450 457,2 4,0 440 490 123,0 801 144,0 862 177,0 1698
2 x 9 140 56 1335 200 460 457,2 4,0 440 491 141,0 1011 168,0 1072 197,0 1702
500 2 x 5 70 259 1190 250 330 508,0 4,0 485 536 132,0 766 159,0 836 207,0 2047
2 x 9 140 118 1415 250 300 508,0 4,0 485 537 153,0 991 188,0 1061 229,0 2051
550 2 x 5 70 287 1230 250 370 559,0 4,0 536 587 146,0 - - - - 2476
2 x 9 140 130 1465 250 350 559,0 4,0 536 588 168,0 - - - - 2481
600 2 x 5 70 299 1230 250 290 609,6 5,0 581 645 174,0 818 231,0 895 298,0 2951
2 x 7 140 125 1535 250 430 609,6 5,0 581 646 206,0 1123 278,0 1200 335,0 2956
650 2 x 5 70 366 1285 250 330 660,4 5,0 631 696 231,0 - - 956 367,0 3458
2 x 7 140 133 1585 250 480 660,4 5,0 631 696 268,0 - - 1256 401,0 3458
700 2 x 5 70 398 1315 250 360 711,0 5,0 682 747 304,0 915 321,0 990 417,0 4010
2 x 7 140 162 1650 250 530 711,0 5,0 682 748 359,0 1250 375,0 1325 466,0 4015
750 2 x 5 70 418 1355 250 400 762,0 5,0 733 798 348,0 - - 1033 452,0 4602
2 x 7 140 151 1685 250 580 762,0 5,0 733 798 397,0 - - 1363 494,0 4602
800 2 x 5 70 450 1385 250 430 813,0 5,0 784 849 401,0 997 433,0 1069 543,0 5236
2 x 7 140 160 1735 250 630 813,0 5,0 784 849 468,0 1347 488,0 1419 589,0 5236
850 2 x 5 70 402 1410 250 470 863,6 5,0 835 899 489,0 - - 1097 581,0 5904
2 x 7 140 193 1800 250 680 863,6 5,0 835 901 553,0 - - 1487 654,0 5915
900 2 x 5 70 502 1455 250 500 914,0 5,0 885 950 561,0 - - 1146 643,0 6612
2 x 7 140 182 1825 250 720 914,0 5,0 885 950 620,0 - - 1516 696,0 6612
950 2 x 5 70 539 1485 250 530 965,2 5,0 936 1001 613,0 - - 1176 747,0 7367
2 x 7 140 217 1890 250 770 965,2 5,0 936 1002 678,0 - - 1581 819,0 7375
1000 2 x 5 70 594 1525 250 570 1016,0 6,0 987 1051 646,0 - - 1222 832,0 8155
2 x 7 140 232 1940 250 820 1016,0 6,0 987 1053 716,0 - - 1637 917,0 8171
Di, Do = +/- 3 mm. Calculation according EJMA VII
LA-10(10)-S-DN-LN-DUO LA-10(10)-F-DN-LN-DUO
03.007-F12 (GB)
LA-10(10)-F-DN-LN-DUO
Standard designs
Connex lateral expansion joint for PN 16
Design pressure: 16 [BarG]. Design temperature: 120[°C]
LATERAL Welding ends DIN 2633 ANSI 150#
DN Conv. Mov. SR LN L2 L3 D t
S Di Do Weight LN Weight LN Weight Area
num. +/-mm N/mm mm mm mm mm mm mm mm kg mm kg mm kg cm2
50 2 x 5 70 4 620 150 200 60,3 2,6 53 70 5,5 410 9,0 371 7,4 30
2 x 5 140 1 830 150 410 60,3 2,6 53 70 7,3 620 10,1 581 8,6 30
65 2 x 5 70 7 695 150 270 76,1 2,9 69 88 6,2 485 11,9 452 12,7 48
2 x 5 140 2 975 150 550 76,1 2,9 69 88 8,8 765 14,1 732 14,9 48
80 2 x 5 70 10 690 150 240 88,9 3,2 79 101 7,6 490 14,4 450 14,9 64
2 x 5 140 3 950 150 500 88,9 3,2 79 101 12,3 750 17,1 710 17,5 64
100 2 x 3 70 15 805 150 400 114,3 3,6 105 131 13,5 609 20,6 572 24,0 109
2 x 9 140 8 790 150 230 114,3 3,6 105 131 20,7 594 22,0 557 23,0 109
125 2 x 9 70 25 660 150 100 139,7 4,0 130 158 17,1 470 24,0 433 25,0 163
2 x 9 140 8 840 150 280 139,7 4,0 130 158 23,0 650 28,0 613 29,0 163
150 2 x 7 70 48 720 150 140 168,3 4,5 155 188 22,0 530 32,0 499 33,0 231
2 x 11 140 16 890 150 100 168,3 4,5 155 188 29,0 700 34,0 669 39,0 231
175 2 x 7 70 56 750 150 170 193,7 5,6 179 212 30,0 570 41,0 - - 300
2 x 11 140 20 920 150 200 193,7 5,6 179 212 42,0 740 45,0 - - 300
200 2 x 7 70 59 770 150 190 219,1 6,3 206 241 41,0 594 48,0 559 51,0 392
2 x 11 140 22 940 150 220 219,1 6,3 206 241 56,0 764 54,0 729 56,0 392
250 2 x 7 70 78 940 200 260 273,0 6,3 260 295 52,0 680 67,0 639 73,0 605
2 x 11 140 28 1140 200 320 273,0 6,3 260 295 66,0 880 74,0 839 81,0 605
300 2 x 7 70 116 995 200 300 323,9 4,0 310 348 51,0 751 83,0 706 98,0 850
2 x 11 140 43 1200 200 360 323,9 4,0 310 348 70,0 956 93,0 911 114,0 850
350 2 x 7 70 108 1045 200 350 355,6 4,0 343 383 88,0 809 107,0 759 126,0 1035
2 x 11 140 41 1260 200 420 355,6 4,0 343 383 101,0 1024 119,0 974 135,0 1035
400 2 x 5 70 143 1075 200 390 406,4 4,0 389 438 99,0 845 134,0 802 155,0 1343
2 x 9 140 54 1275 200 400 406,4 4,0 389 438 131,0 1045 148,0 1002 173,0 1343
Di, Do = +/- 3 mm. Calculation according EJMA VII
LA-16(16)-S-DN-LN-DUO LA-16(16)-F-DN-LN-DUO
03.007-F12 (GB)
LA-16(16)-F-DN-LN-DUO
LA-10(16)-F-DN-LN-DUO
Standard designs
Connex lateral expansion joint for PN 16
Design pressure: 16 [BarG]. Design temperature: 120[°C]
LATERAL Welding ends DIN 2633 ANSI 150#
DN Conv. Mov. SR LN L2 L3 D t
S Di Do Weight LN Weight LN Weight Area
num. +/-mm N/mm mm mm mm mm mm mm mm kg mm kg mm kg cm2
450 2 x 5 70 143 1135 200 450 457,2 4,0 440 491 128,0 - - 872 184,0 1702
2 x 9 140 56 1335 200 460 457,2 4,0 440 491 144,0 - - 1072 203,0 1702
500 2 x 5 70 308 1200 250 330 508,0 4,0 485 537 138,0 880 202,0 846 215,0 2051
2 x 9 140 118 1415 250 300 508,0 4,0 485 537 161,0 1095 227,0 1061 231,0 2051
550 2 x 5 70 341 1240 250 370 559,0 4,0 536 588 155,0 - - - - 2481
2 x 9 140 130 1465 250 350 559,0 4,0 536 588 177,0 - - - - 2481
600 2 x 5 70 348 1245 250 290 609,6 5,0 581 645 183,0 935 274,0 910 306,0 2951
2 x 7 140 125 1535 250 430 609,6 5,0 581 645 214,0 1225 315,0 1200 346,0 2951
650 2 x 5 70 417 1295 250 330 660,4 5,0 631 697 237,0 - - 966 373,0 3465
2 x 7 140 152 1600 250 480 660,4 5,0 631 697 279,0 - - 1271 416,0 3465
700 2 x 5 70 452 1325 250 360 711,0 5,0 682 748 315,0 1025 320,0 1000 428,0 4015
2 x 7 140 162 1650 250 530 711,0 5,0 682 748 368,0 1350 368,0 1325 471,0 4015
750 2 x 5 70 475 1365 250 400 762,0 5,0 733 799 355,0 - - 1043 467 4608
2 x 7 140 172 1700 250 580 762,0 5,0 733 799 406,0 - - 1378 504 4608
800 2 x 5 70 512 1395 250 430 813,0 5,0 784 850 417,0 1105 416,0 1079 562,0 5242
2 x 7 140 182 1750 250 630 813,0 5,0 784 850 481,0 1460 473,0 1434 599,0 5242
850 2 x 5 70 533 1435 250 470 863,6 5,0 835 901 506,0 - - 1122 597,0 5915
2 x 7 140 193 1800 250 680 863,6 5,0 835 901 562,0 - - 1487 669,0 5915
900 2 x 5 70 570 1465 250 500 914,0 5,0 885 951 572,0 1185 514,0 1156 653,0 6619
2 x 7 140 207 1840 250 720 914,0 5,0 885 951 632,0 1560 578,0 1531 709,0 6619
950 2 x 5 70 608 1495 250 530 965,2 5,0 936 1002 623,0 - - - - 7375
2 x 7 140 217 1890 250 770 965,2 5,0 936 1002 687,0 - - - - 7375
1000 2 x 5 70 641 1535 250 570 1016,0 6,0 987 1053 666,0 1275 671,0 - - 8171
2 x 7 140 232 1940 250 820 1016,0 6,0 987 1053 728,0 1680 746,0 - - 8171
Di, Do = +/- 3 mm. Calculation according EJMA VII
LA-16(16)-S-DN-LN-DUO LA-16(16)-F-DN-LN-DUO
03.007-F12 (GB)
LA-16(16)-F-DN-LN-DUO
Standard designs
Connex angular expansion joint for PN 10
Design pressure: 10 [BarG]. Design temperature: 120[°C]
ANGULAR Welding ends DIN 2576 ANSI 150#
DN Conv. Mov. SR LN L2 D t
S Di Do Weight LN Weight LN Weight Area
num. +/-mm N/mm mm mm mm mm mm mm kg mm kg mm kg cm2
50 11 10 1,1 416 150 60,3 2,6 53 70 3,2 152 8,3 167 6,9 30
65 11 10 3,2 420 150 76,1 2,9 69 88 4,3 156 9,6 177 10,4 48
80 9 10 5 420 150 88,9 3,2 79 101 5,1 160 11,7 180 12,2 64
100 9 10 5,7 417 150 114,3 3,6 105 130 6,6 157 13,5 180 15,3 108
125 9 10 15,2 419 150 139,7 4,0 130 158 13,8 163 18,6 186 17,4 163
150 7 10 22,3 428 150 168,3 4,5 155 187 20,1 172 22,0 201 20,0 230
175 7 10 32 429 150 193,7 5,6 179 211 24,0 177 28,0 208 24,0 299
200 7 10 60 437 150 219,1 6,3 206 241 28,0 185 32,0 226 40,0 392
250 7 10 112 537 200 273,0 6,3 260 295 42,0 189 42,0 236 54,0 605
300 7 10 209 546 200 323,9 4,0 310 348 68,0 198 49,0 257 86,0 850
350 7 10 238 545 200 355,6 4,0 343 383 91,0 201 69,0 259 112,0 1035
400 7 10 259 584 200 406,4 4,0 389 438 123,0 248 89,0 311 143,0 1343
450 9 10 280 630 200 457,2 4,0 440 489 156,0 306 122,0 367 161,0 1695
500 9 10 413 805 250 508,0 4,0 485 537 188,0 381 146,0 451 206,0 2051
550 9 10 433 795 250 559,0 4,0 536 587 204,0 - - - - 2476
600 5 10 391 710 250 609,6 5,0 581 652 245,0 298 179,0 375 265,0 2983
650 7 10 439 788 250 660,4 5,0 631 703 298,0 - - 460 235,0 3496
700 7 10 527 788 250 711,0 5,0 682 754 334,0 388 246,0 463 354,0 4049
750 7 10 691 796 250 762,0 5,0 733 808 379,0 - - 474 406,0 4663
800 7 10 814 800 250 813,0 5,0 784 859 437,0 412 345,0 484 474,0 5300
850 7 10 1063 808 250 863,6 5,0 835 912 478,0 - - 496 521,0 5990
900 7 9 1230 808 250 914,0 5,0 885 962 514,0 - - 499 592,0 6698
950 7 9 1415 808 250 965,2 5,0 936 1013 578,0 - - 499 691,0 7459
1000 7 8 1630 808 250 1016,0 6,0 987 1064 659,0 - - 505 752,0 8260
Di, Do = +/- 3 mm. Calculation according EJMA VII
• Single / multi-layer
• Made from austenitic / ferritic materials
• Various convolution geometries
• UNO and DUO types
• Axial, lateral, angular/gimbal types
• Calculations according eg. EJMA, ASME, AD etc.
Inquiry No:
Pos:
Ref:
Application: DN/Ø:
Number of pieces:
Pressure: Operating pressure:
Design pressure: Test pressure:
Temperature: Operating temperature:
Design temperature:
Medium: Type:
Particles: Medium velocity:
Movements: Axial:
Lateral: Angular:
Combined movements: Calculated cycles:
Connection type: Stub ends:
Fixed flanges: Loose flanges:
Connection material: Type:
Certificates:
Fittings:
Movement limiters: Tie rods:
Hinge: Kardan:
Sleeve: Shroud:
Length: Build in length:
Neutral length: Presetting:
Bellows material: Type:
Certificates:
Design code: EJMA:
Other:
Special testing: Leak test:
Pressure test: Dye pen:
X-ray: Other:
Remarks: External forces:
03.007-F12 (GB)
Local vacuum:
Weep holes:
Submit inquiry specification sheet to KE-Burgmann A/S, Park Alle 34, 6600 Vejen, Denmark:
by fax. +45 75361701, or per e-mail: dh@ke-burgmann.dk
Quality assurance programme
7. Quality assurance programme
KE-BURGMANN is approved to the ISO 9001 quality stan- As standard, all our products are manufactured to exceed a
dard. We also operate a quality assurance system that cov- defined minimum quality by submitting them to rigorous test-
ers written procedures and defines minimum quality stan- ing and checking procedures. All materials used for bellows
dards for the manufacture of expansion joints, from the selec- are supplied with a certificate of quality, the minimum being
tion of material through manufacturing and testing to prepa- a 3.1B certificate.
ration for delivery.
If our customers require it, our products can be manufactured
Our quality assurance system ensures a very high degree of and exposed to an extended degree of testing.
safety for the customer in the quality of the product.
The table below indicates the range of non-destructive test
procedures (NDT) that are offered by KE-BURGMANN.
Dimensional control Manual check of all dimensions. All important bellows dimensions.
Visual inspection Visual inspection of welding seams and surfaces. All welds and surfaces.
Dye penetration Colour penetration test for the detection of surface Bellows longitudinal welds and circumferential
cracks and leakage welds for end attachments. Welds for welding ends,
hinges etc. Very suitable and economical test for
bellows longitudinal seam
Ultra sound Ultra sound test for the detection of cracks. Longitudinal welds of thicker welding ends,
intermediate pipes etc.
X-ray X-ray test to detect cracks and hollow spaces. Bellows longitudinal welds. Can often be replaced
by dye penetration to provide a better result.
Magnetoflux Magnetic detection of surface cracks. Tests on magnetic surfaces.
Pressure test Hydraulic test for leakage and tightness. Bellows tightness and resistance stability. 1.5 times
operating pressure
Leakage test Leakage test using air or water depending on Bellows tightness.
pressure. Airpressure test of 0.8 BarG for 5 min as standard
Nekal test Leakage test using Nekal fluid. Bellows tightness to Nekal standard.
03.007-F12 (GB)
03.007-F12 (GB) Quality assurance programme
7.2 ISO Certificate
Shipping, storage and installation
9. Shipping, storage and installation
Do - only use the clearly marked lugs for lifting Do not - remove shipping devices before installation
Do - check that the built-in length of the expansion joint, with- Do not - use tie rods, hinges etc. as lifting lugs
out pre-setting, can be maintained. This can easily be deter- Do not - attach chains or other lifting devices directly to the
mined by reference to the drawing of the expansion joint. bellows
Do - correct or line-up the piping system to fit the built-in Do not - use detergents that contain chlorides
length of the expansion joint. Stretching an expansion joint
Do not - use steel wool or any other mechanical means of
may reduce its lifetime and pressure capacity.
cleaning bellows
Do - check that there is no misalignment of the expansion
Do not - use an expansion joint to take up misalignments
joint, other than that specified in the design phase.
other than those clearly specified and accepted in the design
Do - install the expansion joint with the flow indicator, if any, phase. Consult KE-BURGMANN.
pointing in the direction of flow.
Do not - insulate the expansion joint without prior consulta-
Do – ensure that, when loose sleeves are fitted, they are fit- tion with KE-BURGMANN.
ted in the direction of the flow. Gaskets may be recommend-
Do not - forcibly rotate one end of a fixed flange or weld end
ed between the loose sleeves and the loose flanges, depend-
of an expansion joint for bolt alignment etc. Bellows are not
ing on the loose flange design. Consult KE-BURGMANN.
able to take up torsional movement
Do - remove all shipping devices (usually painted yellow or
Do not - pressure test to more that 1.5 times the design
marked as 'shipping device') after installation, and prior to
pressure. Please note that the extra weight of the testing
pressure test.
media may necessitate the provision of additional support to
Do – ensure that insulation, if acceptance has already been carry the weight of the expansion joint during testing
given by us that the expansion joint may be insulated, is
Do not - use shipping bars to retain pressure thrust in pres-
always applied over a thin cover to protect the bellows convolu-
sure test or operation
tions. Bellows convolutions must never be filled with insulation
03.007-E17 (GB)