Jaw Crusher

Parts Catalog
Model 3858

ISSUE DATE: 04/00 (Rev. 1)

SAFETY
Read and fully understand the safety information on the inside front cover of this manual before operating or
servicing the crusher. Always lock out power and tag controls before performing any lubrication,
maintenance, adjustments or repairs!
 DANGER !!!
! WARNING
Failure to follow the safety precautions shown below may result
in serious personal injury or DEATH!

• Never attempt to work on quarry equipment while it is in operation. Always stop the machinery, lockout
power and tag controls.

1. Before performing any lubrication, maintenance, adjustments or repairs.

2. Before removing spilled materials.

3. Before clearing jams or working inside the machinery.

4. If any unusual noises or sudden changes in operation are noticed.

• Stay clear of feed and discharge areas and other places where falling rock is present. Keep away from
loading vehicles. Wear and use personal protective equipment in accordance with all applicable health and
safety regulations. Safety goggles, hard hat, ear plugs and steel toe shoes are mandatory when working
near machinery. Wear and use additional personal protective equipment as required.
• Stay clear of springs and other pinch points. Never reach in-between vibrating equipment and its support
structure. Keep a safe distance from all moving components.
• Never attempt to enter the crushing chamber when tramp iron or other uncrushable objects are wedged
inside. These materials are under tremendous pressure and may be propelled upwards through the feed
opening at any time. On crushers not equipped with hydraulic clearing, use a pole, hook, grappling device
or breaker bar to safely dislodge uncrushable objects.
• Do not make equipment modifications that will result in a safety hazard or create a dangerous situation.
Never remove or disable safety devices. Maintain all machinery in accordance with manufacturer’s
instructions and maintenance schedules.
• Read the operator’s manuals for the equipment that you operate. Be sure that you fully understand all
phases of operation for each machine. A careful and well-trained operator is the best insurance against an
accident.
• Refer to the Telsmith Quarry Equipment Safely Guide for important quarry safety information. If your
copy of the Safety Guide is missing, replacement copies may be obtained from your local Telsmith dealer
or the Telsmith Parts Department.
• All rotating power products are potentially dangerous and must be properly guarded. Placement of guards
and other safety equipment is the user’s responsibility. Such equipment must be installed wherever
appropriate and maintained as required.
• It is the purchaser’s responsibility to ensure that quarry equipment is installed and used in a safe and lawful
manner. All machinery must be operated in compliance with applicable health and safety laws and general
standards of reasonable care.

04/00
 Parts Catalog
How To Order Repair Parts
1. Find the model and serial number of the crusher.
This information is located on a data plate attached to
the crusher frame. Tag controls and lock out power
before attempting to read data plate!
2. Determine which parts are needed. Use the parts
lists and exploded diagrams contained in this booklet to
help identify replaceable components and
subassemblies.
3. Order parts from your local Telsmith dealer or the
Telsmith Parts Department. To ensure that you receive
the correct parts, don’t forget to include your crusher’s
model and serial numbers when ordering.
Where to Order Repair Parts
Genuine Telsmith parts are available from your local
Telsmith dealer. Contact the Telsmith Parts Department
for the name and location of the Telsmith dealer nearest
you.
If there is no Telsmith dealer assigned to your area,
parts may be ordered factory-direct from the Telsmith
Parts Department.
04/00
Telsmith Jaw Crusher
Model 3858
Contacting Telsmith
• Use the following phone numbers to contact the
Telsmith Parts Department:
800-688-6601 (U.S.A. and Canada)
262-242-6600 (Outside U.S.A. and Canada)
FAX: 262-242-7861
• Send all written correspondence to:
Telsmith Parts Department
10910 N. Industrial Drive, P.O. Box 539
Mequon, WI 53092-0539 U.S.A.
• Send all e-mail inquiries to:
parts@telsmith.com
Transportation Damage or Loss Claims
All shipments are carefully inspected and delivered to
the carrier in good condition. However, always check for
any loss or damage that may have occurred during
transit.
Refuse to accept any shipment with lost or damaged
items until the carrier provides a written
acknowledgment of the problem. In the event of
concealed damage, notify the carrier as soon as
possible.
By following these suggestions you will have less
difficulty in collecting your claim. Note that for most
carriers, freight claims must be filed with the destination
carrier by the consignee.
Return of Repair Parts
Telsmith will not accept return of any parts unless they
are accompanied by a material return authorization
(MRA) form. Before returning any parts, always contact
the Telsmith Parts Department to obtain an MRA form.
Since returned parts must be thoroughly inspected prior
to resale, there may be a return charge which will be
quoted when authorization is given.
Additional Information
The actual parts used on your machine may be different
than shown in this catalog, due to fabrication variables,
custom engineering, or product improvements.
If a repair part has been improved in design and bears
a revised part number, the improved part will be
supplied in place of the part ordered.
Orders for obsolete parts requiring fabrication are not
subject to cancellation or return. Supplier items which
are specially ordered are also not subject to
cancellation or return.
1
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 1

102

101 104
103

105

111

110
112

106

108
147 109
107
113
101 114

115
145

146 146
145
101

144
101

143 116

141 142

138
139
117
140 137
136
135

134
129
133 128 127
118

130 128
124
122 119
131
132 117
126 125 121 120
123

2 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

FRAME ASSEMBLY (Refer to Figure 1)

Item No. Part No. Description Qty

101 15W06 WASHER, 2 in. hardened 20

102 62E68 BOLT, 2 - 4-1/2 in x 11 in. hex hd. 5
103 FA-273-1903W CLAMP PLATE, Top 1
104 AH1-273-614 BOLT, Cheek plate 18
105 EA-273-1917 PLATE, Upper cheek 2
106 EB-273-1917 PLATE, Lower cheek 2
107 10W72 WASHER, Hardened, 1-1/4 in. 18
108 27D07 NUT, Hex, 1-1/4 in. - 7 18
109 27D29 NUT, Hex jam, 1-1/4 in. - 7 18
110 10T10 NUT, 2-1/2 in. hex 4
111 10T06 NUT, 2-1/2 in. hex jam 4
112 A-273-953C BEARING CAP 2
113 AD-273-953 STUD, Bearing cap 4
114 AA-273-953 SHIM, Bearing cap, 0.005 in. 4
AB-273-953 SHIM, Bearing cap, 0.001 in. A/R
115 MB-273-1912 KEY 4
116 BA-273-1902 FRAME, Main 1
117 26D04 WASHER, 1/2 in. hardened 8
118 26K63 CAPSCREW, 1/2 x 4 in. hex hd. 4
119 GC-273-1903 COVER 1
120 GD-273-1903W PLATE, Cover mount 2
121 26E28 CAPSCREW, 1/2 x 1-1/4 in. hex hd. 4
122 BK-273-1903 BRACKET 2
123 23C60 FITTING, Lube, 1/8 in. 2
124 28R78 CONNECTOR, Female 2
125 20D04 STRAP, Conduit, 1/2 in. 2
126 13J31 CAPSCREW, Hex hd., 1/4 x 3/4 in. 2
127 60V75 HYDRAULIC HOSE, 1/4 in. ID (8 ft.) A/R
128 60L74 COUPLING, Swivel hose, 1/4 in. 4
129 26D36 CAPSCREW, Socket hd., 1/2 x 1-1/2 in. 4
130 23F60 ADAPTER, Male, 1/4 in. 2
131 26B47 WASHER, Hardened 7/8 in. 12
132 16H62 CAPSCREW, Hex hd., 7/8 x 2-3/4 in. 12
133 BD-17-575 BOLT, Hex hd., 2 x 5-1/2 in. 2
134 61A14 NUT, Hex, 2 in. 2
135 B-273-957 WASHER, Thrust 2
136 A-273-957 SHAFT, Thrust 2
137 D-273-957 END, Thrust shaft 2
138 GA-273-1903 PIN 2
139 GB-273-1903 PLATE 2
140 12T66 CAPSCREW, 3/4 x 1-3/4 in. socket hd. 2
141 13J37 CAPSCREW, 1/2 x 1-3/4 in. hex hd. 2
142 10D63 WASHER, 1/2 in., 1-1/16 in. OD, hardened 2
143 62E67 BOLT, Hex hd., 4-1/2 in. x 9 5
144 FD-273-1903 PLATE, Bottom clamp 1
145 10W04 NUT, Hex, 2 in. 10
146 12J12 NUT, Hex jam, 2 in. 10
147 AB-273-1917 DIE, Stationary jaw 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 3
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 2
219
218

220 221
THRUST END 222
217
208
216

206
215
231
211 224
208
207
204 223
203
225
227
201 226
214 228

206 210 229

212
209
205 212
202 236

236 230
212
232
233
234
235
230 237 207 204
208 203
235
234
233
231
232 210
211
201
208
217
206
205 202
218 206 238

224 214
220 215 212
221
239
229
228
227
222
EXPANSION END
225 223
226
213

4 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

ECCENTRIC SHAFT (Refer to Figure 2)

Item No. Part No. Description Qty

201 13Z23 SEAL, Oil, 15-1/4 in. 2

202 ED-273-1912 RETAINER, Bearing 2
203 26B47 WASHER, Hardened, 7/8 in. 16
204 16Y26 CAPSCREW, Hex hd., 7/8 x 1-1/4 in. 16
205 DA-273-1912 SPACER, Main frame - swing jaw 2
206 13Z22 SEAL, Oil, 14-3/4 in. 4
207 15S88 CAPSCREW, Hex hd., 3/4 - 10 x 1-3/4 in. 16
208 26B48 WASHER, Hardened, 3/4 in. 32
209 NC-273-963 RETAINING RING, Inner, main frame bearing (thrust end) 1
210 DB-273-1912 SPACER, Inner, main frame bearing 2
211 MA-273-1912 MOUNTING, Main frame bearing 2
212 10G74 PLUG, 1/8 in. 6
213 B-273-988 FLYWHEEL PULLEY 1
214 13Y14 BEARING, Spherical (main frame) 2
215 KA-273-963 SPACER, Outer, main frame bearing 2
216 KE-273-963 RETAINING RING, Outer, main frame bearing (thrust end) 1
217 13V91 CAPSCREW, Hex hd., 3/4 - 10 x 3-1/4 in. 16
218 26T06 BOLT, 1-1/4 x 18-1/2 in. hex hd. 8
219 C-273-988 FLYWHEEL SHEAVE, 10 D groove 1
220 H-273-617 WASHER, Shaft 2
221 HM-277-628 LOCKING PLATE 2
222 12B38 CAPSCREW, Hex hd., 1 x 3-1/2 in. 4
223 16Y44 CAPSCREW, 7/8 x 7-1/2 in. hex hd. 8
224 23D16 PLUG, 3/4 in. square head pipe 2
225 27D07 NUT, 1-1/4 - 7 in. hex 8
226 27D29 NUT, 1-1/4 - 7 in. hex jam 8
227 AH-273-988 SHIM, Counterweight 32
228 27D03 NUT, 7/8 - 9 in. hex 8
229 27D27 NUT, 7/8 in. jam 8
230 LC-273-963 SPACER, Inner, swing jaw bearing 2
231 10G71 PLUG, 3/8 in. slotted head 2
232 FA-273-1912 BEARING, Spherical (swing jaw) 2
233 LA-273-1912 SPACER, Shaft 2
234 CK-273-616 KEY, 2 x 2 x 11 in. 2
235 E-273-616 KEY, 1/2 x 3-3/4 in. 2
236 V-17-41 KEY, 3/4 x 3/4 x 1-1/4 in. 2
237 CA-273-1912 SHAFT, Eccentric 1
238 NA-273-963 RETAINING RING, Inner, main frame bearing (expansion end) 1
239 KC-273-963 RETAINING RING, Outer, main frame bearing (expansion end) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 5
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 3
303
302

301

304

331

305
306
330

306
329

311 307
310
324

308
310
310 309
309
301
305 306 327 310
326 328
306
318 317

307
306 315B 315A
315C
307
315D 310
325

311
312

316
314

313
319

320
301 311
324 301 315A
310 321 315 THRU
310 315D
322
302 323

Note: Items 301, 312 and 317 must be welded at assembly.

6 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

V-BELT DRIVE and GUARD (Refer to Figure 3)

Item No. Part No. Description Qty

301 AB-319465-331 MOUNTING PLATE 5

302 AC-319465-331R MOUNTING BRACKET 3
303 AA-319465-331W DRIVE GUARD, Flywheel sheave 1
304 BA-319465-331W DRIVE GUARD, Top intermediate 1
305 26A14 LOCKNUT, 1/2 in. 32
306 26D04 WASHER, 1/2 in. hardened 84
307 26E28 CAPSCREW, 1/2 x 1-1/4 in. hex hd. 34
308 A-319465-331W DRIVE GUARD, Motor sheave 1
309 26E45 CAPSCREW, 3/4 x 2-1/4 in. hex hd. 14
310 26B48 WASHER, 3/4 in. hardened 44
311 26A16 NUT, 3/4 in. hex 22
312 CE-319465-331 MOUNTING BRACKET 1
313 --- V-BELTS, Matched set, 10 D groove 1
314 --- SHEAVE, Motor, 10 D groove 1
315 --- BUSHING ASSEMBLY (Includes items 315A thru 315D) 1
315A --- CAPSCREW, Hex hd. 4
315B --- LOCKWASHER, Split 4
315C --- BUSHING, Tapered, Sheave bore 4.38 in. 1
315D --- SETSCREW 1
316 --- KEY (Included with item 319) 1
317 CF-319465-331 MOUNTING BRACKET 1
318 B-319465-331 COVER, Drive guard 1
319 --- ELECTRIC MOTOR 1
320 --- NUT 4
321 --- WASHER 4
322 --- SLIDE RAILS, Motor (set of 2) 1
323 26F21 CAPSCREW, 3/4 x 2 in. hex hd. 8
324 AC-319465-331L MOUNTING BRACKET 2
325 DB-319465-331 GUARD, Flywheel pulley 1
326 DA-319465-331W GUARD, Flywheel pulley 1
327 DJ-319465-331 MOUNTING BRACKET 1
328 26E24 CAPSCREW, 1/2 x 1 in. hex hd. 18
329 CD-319465-331 COVER, Drive guard 1
330 BB-319465-331W DRIVE GUARD, Bottom intermediate 1
331 CC-319465-331 COVER, Drive guard 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 7
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 4

404
403
405 406
407 409
402
408
401
410
411

424
412

416

422
415
423 413
419

421
420

414

420

425 419

413

418

413
417

8 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

SWING JAW (Refer to Figure 4)

Item No. Part No. Description Qty

401 AD1-273-988 BOLT, Wedge 5

402 DA-273-1917W WEDGE, Upper, swing jaw die 2
403 TA-273-1912W GUARD, Swing jaw 1
404 20M23 CAPSCREW, Hex hd., 1 x 4-1/2 in. 3
405 10H07 WASHER, Fabric, 1-1/8 in. ID 3
406 TA-17-9 WASHER, 1-1/16 x 2-1/2 x 1/4 in. 3
407 27D05 NUT, Hex, 1 in. 3
408 27D28 NUT, Hex jam, 1 in. 3
409 27S97 AIR BREATHER 1
410 AD-17-43 PIPE NIPPLE, 3/4 x 2-1/2 in. 1
411 23B98 ELBOW, 3/4 in. 1
412 XA-273-963 BOLT, Bearing retaining 2
413 15W06 WASHER, Hardened, 2 in. 14
414 62E72 CAPSCREW, Hex hd., 2 - 4-1/2 x 5 in. 4
415 B-273-908 BRACKET, Thrust 2
416 HA-273-1912 SWING JAW 1
417 23V54 CAPSCREW, Hex hd., 2 x 4-1/2 x 8 in. 5
418 DD-273-1917W WEDGE, Lower swing jaw die 1
419 10W04 NUT, Hex, 2 in. 10
420 12J12 NUT, Hex jam, 2 in. 10
421 CF-273-1318 WASHER 5
422 CE-273-1318 WASHER, Fabric, 2-1/8 in. ID (14 ply) 5
423 AA-273-1917 DIE, Swing jaw 1
424 DB-273-1917 KEY (Included with item 402) 1
425 DF-273-1917 KEY (Included with item 418) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 9
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 5

502

501 503

504

505

506
507
508
505

517
531

526 509
530
510
524 532
529 511

528 526 512

518 523
527 513
520 514
525 515
524
516
507

519 518

507

519
522
521 520 507
507

10 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

TOGGLE ASSEMBLY (Refer to Figure 5)

Item No. Part No. Description Qty

501 DL-17-26 PIN, 1-7/16 x 2-1/4 In. 1

502 D-273-1723 SEAT, Toggle (swing jaw) 1
503 B1-273-1723 TOGGLE 1
504 E-273-1723 SEAT, Toggle (toggle beam) 1
505 DE-273-1922 CLAMP, Toggle seat 2
506 26F17 CAPSCREW, Hex hd., 3/4 x 6 in. 4
507 26B48 WASHER, Hardened, 3/4 in. 32
508 BA-273-1922 BEAM, Toggle 1
509 DB-273-1922 STRIP, Bearing 2
510 26K43 CAPSCREW, Hex hd., 1-1/4 x 11 in. 4
511 DD-273-1922 WEDGE, Beam 2
512 DC-273-1922 STRIP, Bearing 2
513 AC-273-1922 SHIM, Adjustment (1.50 in. thick) A/R
514 AD-273-1922 SHIM, Adjustment (0.50 in. thick) A/R
515 AE-273-1922 SHIM, Adjustment (0.25 in. thick) A/R
516 KR-17-24 BOLT, Retaining, 3/4 x 10 x 12 in. 2
517 CD-273-1922 SHIM, Beam (0.060 in. thick) A/R
CG-273-1922 SHIM, Beam (0.105 in. thick) A/R
CH-273-1922 SHIM, Beam (0.135 in. thick) A/R
518 AA-273-1922 BLOCK, Backing 4
519 AF-273-1922 RETAINER, Backing block 4
520 16V75 CAPSCREW, Hex hd., 3/4 x 1-1/2 in. 16
521 26F21 CAPSCREW, Hex hd., 3/4 x 2 in. 8
522 GA-273-1922WR COVER, RH 1
GA-273-1922WL COVER, LH 1
523 AB-273-1922 SHIM, Main (weld to item 518) 2
524 27D01 NUT, Hex, 3/4 in. 4
525 CJ-273-1922W COVER, Bolt 2
526 10W72 WASHER, Hardened, 1-1/4 in. 12
527 27D07 NUT, Hex, 1-1/4 in. 4
528 27D29 NUT, Hex jam 1-1/4 in. 4
529 AG-17-575 CAPSCREW, Hex hd., 3/4 x 4 in. 2
530 16H65 CAPSCREW, Hex hd., 1-1/4 x 4-1/2 in. 8
531 CE-273-1922 RETAINER, Toggle beam 2
532 DA-273-1922 STRIP, Bearing 4
NS 62F11 ADHESIVE, Epoxy (Attaches items 509, 512, and 532) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 11
Telsmith Jaw Crusher Parts Catalog
Model 3858

ACCUMULATOR ASSEMBLY
Figure 6
601
602 603
604

605
606
601

602
603
607

608A

605

613

612
608B
611 609
608A
608 THRU
608D 608C
610

608D

TENSION CYLINDER ASSEMBLY

630A
630 THRU
618 615 630D
617

623
621 622 624
614 620 619 624
623
616 619 622
623 608A
622
622
615
631

621 622 623

619 619 620A 619 608B
621 625
622 608B
631
630B
630D 617
615 608C
610 630C 630A 629 628
626
TO ACCUMULATOR 608C
(Item 606) 626

614 615 608D

627
TO HYDRAULIC POWER UNIT
(See Figure 10)
627

12 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

TOGGLE TENSION CYLINDER ASSEMBLY (Refer to Figure 6)

Item No. Part No. Description Qty

601 --- NUT, Jam 2

602 --- NUT 2
603 26F83 WASHER, 5/8 in. hardened 2
604 JB-273-1922 PLATE, Accumulator mount 1
605 26C72 CAPSCREW, Socket hd., flat, 1/2 x 1-1/2 in. 2
606 62G64 ACCUMULATOR, Hydraulic system 1
607 62G65 U-BOLT 1
608 62G53 CLAMP ASSEMBLY (Includes items 608A thru 608D) 3
608A --- PLATE 3
608B --- FLANGE 6
608C --- PLATE 3
608D --- CAPSCREW 6
609 60Z59 TEST FITTING 1
610 H1222-12124622-096 HOSE ASSEMBLY 1
611 23F98 CONNECTOR, 12-12 1
612 23W89 REDUCER, 20 to 12 1
613 62G66 RING, Rubber 1
614 23C72 FITTING, Lube, 1/4 in. 2
615 31A44 RING, Retaining 4
616 TE-273-1922 EYE, Rod end 1
617 62J06 BUSHING, 3 in. ID 2
618 TF-273-1922 PIN, Cylinder, rod end 1
619 28S95 O-RING 5
620 CB-272-1308 MANIFOLD, Toggle tension cylinder 1
620A 60E10 CARTRIDGE, Relief valve 1
621 28S94 FLANGE HALF, Split, 3/4 in. 6
622 27L78 LOCKWASHER, 3/8 in. 12
623 12K44 CAPSCREW, 3/8 - 16 x 3 in. (GR 8) 8
624 H1222-12124622-192 HOSE ASSEMBLY (10 ft.) 2
H1222-12124622-252 HOSE ASSEMBLY (15 ft.) 2
H1222-12124622-312 HOSE ASSEMBLY (20 ft.) 2
625 TA-273-1922 BRACKET, Tension cylinder 1
626 26B47 WASHER, 7/8 in. hardened 4
627 15R24 CAPSCREW, 7/8 - 9 x 3-1/4 in. hex hd. 4
628 TG-273-1922 PIN, Cylinder, 1
629 62H48 HYDRAULIC CYLINDER, Toggle tension 1
630 62E76 CAP, Flange (Includes items 630A thru 630D) 1
630A --- FLANGE 1
630B --- CAPSCREW, Socket hd. 4
630C --- LOCKWASHER 4
630D --- O-RING 1
631 10E10 CAPSCREW, 3/8 x 1-1/4 in. 4

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 13
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 7

703
702
701

705
706 703
707

704

708

704

709

710A
710B 710 THRU
710G
710A 710D 710C

710B
709 710E
710B 711
710B
710A 710C
710F
710E 710D 713
712
716 716
710C 710A 710B
712 714
710D 710A 710G
715
711 716
716
710D
710C 710F 713 714
716 717
710G 713
710B
714

719
718 718
716
713
714
720

14 04/00
Parts Catalog Telsmith Jaw Crusher
Model 3858

HYDRAULIC ADJUSTING SYSTEM (Refer to Figure 7)

Item No. Part No. Description Qty

701 62E65 NUT, Jam hex, 2 - 12 in. GR 8 16

702 62E64 NUT, Hex 2 - 12, GR 8 16
703 15W06 WASHER, Hardened, 2 in. 32
704 AG-273-1922 CLAMP, Cylinder rod retaining 4
705 26B48 WASHER, Hardened, 3/4 in. 8
706 13T71 CAPSCREW, Hex hd., 3/4 x 4-1/2 in. 8
707 62E63 CAPSCREW, Hex hd., 2.0 - 12, x 12 in., GR 8 16
708 FC-273-1922 LOCK BAR 8
709 62E48 CYLINDER, Hydraulic relief 2
710 62E51 KIT, Relief valve and hose (Includes parts 710A thru 710G) 2
710A --- FLANGE HALVES (one pair) 2
710B --- O-RING, 2-1/4 in. ID 3
710C --- LOCKWASHER, 3/4 in. 8
710D --- CAPSCREW, Hex hd., 3/4 x 2-3/4 in. 8
710E --- HOSE ASSEMBLY 1
710F 62K10 BODY, Relief valve 1
710G 62K09 CARTRIDGE, Cylinder relief valve 1
711 60Z55 FITTING, Pressure test, 1/4 in. 2
712 FA-273-1922 TEE BLOCK 2
713 62E85 FLANGE HALVES (one pair) 4
714 27L87 LOCKWASHER, 3/4 in. 16
715 16H60 CAPSCREW, Hex hd., 3/4 x 5-1/2 in. 4
716 50H71 O-RING, 2-1/4 in. ID 6
717 26L79 CAPSCREW, Hex hd., 3/4 - 10 x 11-1/2 in. 4
718 H3231-32324949-040 HOSE ASSEMBLY, #32 2
719 26B46 CAPSCREW, Hex hd., 3/4 - 10 x 9 in. 4
720 --- CAPSCREW, Hex hd., 3/4 x 2-3/4 in. 4

Note: The following parts are included with

each pair of flange halves (item 713).

• 4 Lockwashers (item 714)

• 1 O-ring (item 716)
• 4 Capscrews (item 720)

The capscrews (item 720) are replaced with longer

capscrews (items 715, 717 and 719) in some
locations and may be discarded if not used.

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.
04/00 15
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 8

VIEW A VIEW B VIEW C 817 819

808A 820
808B 808 THRU 821
808C
822
809A
808C✱
809A
809B✱ 809 AND 815 816
809B
808A
801
810

807
806
804
812
803
805

818
805 814

802

830

813 811
831
See View C

See View A
CONTROL CONSOLE
See View B
See Figure 9
LABELS, NAMEPLATES AND DECALS
(HYDRAULIC SYSTEM)

823
826 828
826

827
824

827 829

OIL FILTER ✱Refer to Figure 12

825 828 See Figure 13 For solenoid coil
RESERVOIR
829
COMPONENTS
See Figure 11

16 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

HYDRAULIC POWER UNIT (Refer to Figure 8)

Item No. Part No. Description Qty

801 62F47 SWITCH, Pressure 1

802 62K78 CARTRIDGE, System relief valve 1
803 62K94 PLATE, Manifold tapping 1
804 62K88 CONTROL VALVE, Dual counterbalance (Includes item 805) 1
805 62F44C1 CARTRIDGE, Counterbalance valve 2
806 60N48 GAUGE, Pressure, 0-5000 PSI 1
807 --- PLATE, Valve adapter (if equipped) 1
808 62F40 CONTROL VALVE, Relief cylinder retract/crush 1
808A --- VALVE, Main stage (Included with item 808) 1
808B --- VALVE, Pilot stage (Included with item 808) 1
808C 60Y14 COIL, Solenoid (Included with item 808 - see Figure 12) 2
809 60Y27 CONTROL VALVE, Toggle tension release 1
809A --- VALVE, Control (Included with item 809) 1
809B 60Y14 COIL, Solenoid (Included with item 809 - see Figure 12) 1
810 62K89 VALVE, Pilot-operated check 1
811 --- CARTRIDGE, Check valve 2
812 62K95 PLATE, Valve adapter 1
813 62K90 VALVE, Pressure reducing, toggle tension 1
814 62K87 PUMP, Hydraulic, pressure compensated 1
815 --- CONTROL VALVE, Pressure compensator (Included w/item 814) 1
816 --- CARTRIDGE, Pressure compensator valve 1
817 62K72 PUMP MOTOR, Electric 1
818 62K96 BRACKET, Pump motor 1
819 --- COVER, Access 1
820 62K91 COUPLING HALF, Pump 1
821 62K92 COUPLING HALF, Motor 1
822 62K93 COUPLING INSERT 1
823 62G50 COOLER, Oil, water-to-oil 1
824 29C01 OIL IMMERSION HEATER (optional) 1
825 --- RESERVOIR, Hydraulic 1
826 A-46-2103 DECAL, Warning, hydraulic lines 1
827 AA-46-2156 DECAL, Oil cooler warning 1
828 A-46-1928 DECAL, Avoid personal injury 1
829 D-273-696 LABEL, Fill oil tank 1
830 62K20 CAP, O-ring face seal, #16 2
831 28S97 CAP, 3/4 in. tube, #12 2

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 17
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 9

902
903
904

905

JAW HYDRAULIC RELIEF

HYDRAULIC RELIEF PANEL
HOLD
CRUSH RETRACT

XOO

OOX

TOGGLE TENSION RELEASE

OXO
6
DOOR
SWITCH
XOO

906
G
1
2
3
4
5
7
8
9

LINE

120VAC NEUTRAL

G
1
2
3
4
5
6
7
8
9
SOL A
SOL B

EXTEND RETRACT
CYLINDER CYLINDER
VALVE VALVE

SOL B

TOGGLE CLAMP PRESSURE

TENSION
DUMP VALVE

PRESS. SWITCH WIRE CR2 RELAY

NORMALLY OPEN
COIL
LOCATE RELAY (CR2)
IN CRUSHER OR SMALL
CR2 CR2
STARTER ENCLOSURE
(SHIPPED LOOSE)

START START
STOP STOP MS CR1
***
FROM FROM
OIL PUMP CRUSHER
STARTER ALARM

TYPICAL STARTER CIRCUITRY TYPICAL CRUSHER STARTER CIRCUITRY

FOR DEVICE FEEDING CRUSHER
AB-46-2400

907
908
916
909
901 915 914 913 912 911 910

917
922

TOGGLE
HOLD
TENSION
CRUSH RETRACT RELEASE
CONTROL RELAY
(CR1)

923
918
921
919

DANGER
HAZARD OF ELECTROCUTION
OR BURN
DISCONNECT POWER BEFORE
(Install in starter cabinet) WORKING INSIDE THIS
EQUIPMENT

ELECTRICITY IS DANGEROUS TO WORK WITH. THE MANUFACTURER EXERCISED

NECESSARY CAUTION WHILE MAKING THIS EQUIPMENT. IT SHOULD ONLY BE
INSTALLED AND MAINTAINED BY TRAINED AND COMPETENT PERSONNEL IN
ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTION BOOK. RECOGNIZED
SAFETY STANDARDS. ANY APPLICABLE ELECTRICAL OR BUILDING CODES. AND
BASIC GOOD PRACTICE. THE SYSTEM SHOULD BE THOROUGHLY CHECKED OUT

920 BEFORE ENERGIZING THIS EQUIPMENT. THE MANUFACTURER DOES NOT

WARRANT AND WILL NOT BE RESPONSIBLE FOR DAMAGE OR INJURIES
RESULTING FROM IMPROPER INSTALLATION OR USAGE.
A-46-2156

18 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

HYDRAULIC POWER UNIT - CONTROL CONSOLE (Refer to Figure 9)

Item No. Part No. Description Qty

901 AB-46-2400 LABEL, Wiring schematic 1

902 26X80 SWITCH, 15A door 1
903 27J26 SCREW, 6 - 32 x 3/8 in. 2
904 27N69 LOCKWASHER, #6 2
905 29D22 SUBPANEL 1
906 61L27 ENCLOSURE, 10 x 8 x 6 in. 1
907 13J31 CAPSCREW, 1/4 - 20 x 1-1/4 in. hex hd. 4
908 27L52 WASHER, 1/4 in. cut 4
909 27C86 NUT, 1/4 in. hex 4
910 27L97 LOCKWASHER, #8 2
911 27J84 SCREW, 8 - 32 x 1/2 in. 2
912 61N71 RAIL 1
913 61N78 END CLAMP 2
914 60C54 END BARRIER 1
915 60C55 TERMINAL BLOCK 12
916 61F50 GROUND LUG 1
917 62J03 NAMEPLATE, Crush/hold/retract 1
918 62H99 SWITCH, Selector, 3-position 1
919 62J46 CONTACT 1
920 A-46-2156 LABEL, Danger 1
921 62J01 PUSHBUTTON, Momentary contact 1
922 62J02 NAMEPLATE, Toggle tension release 1
923 61G59 CONTROL RELAY (CR1) 1
NS 14A45 CABLE, Electrical, 18/3 A/R
NS 62G69 CORD GRIP, 1/2 in. 1
NS 62G71 CONNECTOR 1
NS 20G88 BUSHING, Insulated 3
NS 20F18 SEAL, O-ring 3
NS 20C62 LOCKNUT, 1/2 in. conduit 3
NS 20G55 SEALTITE, 1/2 in. A/R
NS 20G58 CONNECTOR, 1/2 in. sealtite 4
NS 20A54 WIRE, #16 (red) A/R
NS 20H78 WIRE, #16 (white) A/R
NS 20J01 WIRE, #16 (green) A/R

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 19
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 10
HOSE CONNECTIONS - TO RELIEF CYLINDERS

1002A

1002B

1001D
1001C

1001A
1004
1001D

1001C
1001B
1001D

1002B

1001A
1002C
1001D
1001C

1001B
1003 1002D

HOSE CONNECTIONS - TO HYDRAULIC POWER UNIT

1010

1005 1006

1007
1008

1009

1005
To toggle tension cylinder
manifold - base end port
(See Figure 6)

1007
To toggle tension cylinder
1003 manifold - rod end port
(See Figure 6)
1004

20 04/00
(Rev. 1)
 Parts Catalog Telsmith Jaw Crusher
Model 3858

HYDRAULIC POWER UNIT - HOSE CONNECTIONS (Refer to Figure 10)

Item No. Part No. Description Qty

1001 23N46 FLANGE KIT (Includes items 1001A thru 1001D) 2

1001A --- O-RING 1
1001B --- FLANGE HALF 2
1001C --- LOCKWASHER 4
1001D --- CAPSCREW 4
1002 60Z72 CLAMP ASSEMBLY, 1.50 in. ID (Includes items 1002A thru 1002D) 4
1002A --- PLATE, Weld 4
1002B --- CLAMP 4
1002C --- PLATE, Cover 4
1002D --- CAPSCREW 8
1003 H1631-16164063-120 HOSE ASSEMBLY, #16 (10 ft.) 1
H1631-16164063-180 HOSE ASSEMBLY, #16 (15 ft.) 1
H1631-16164063-240 HOSE ASSEMBLY, #16 (20 ft.) 1
1004 H1631-16164663-120 HOSE ASSEMBLY, #16 (10 ft.) 1
H1631-16164663-180 HOSE ASSEMBLY, #16 (15 ft.) 1
H1631-16164663-240 HOSE ASSEMBLY, #16 (20 ft.) 1
1005 62E75 CONNECTOR 2
1006 23F98 CONNECTOR 1
1007 62G54 ELBOW 2
1008 29D54 ELBOW 1
1009 15X33 ELBOW, 16-12 1
1010 29D54 ELBOW, 12-12 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 21
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 11
SUCTION STRAINER AND ACCESS COVERS
Parts 1103 thru
1106 used on
both sides of
reservoir.

1103

1104

1105
1106
1108

1102
1107

FILLER CAP STRAINER

1102 1109A
1101 THRU 1109A 1109 THRU
1109 1109H
1109B

1109C

1109D

1109E

1109F

1109G

1109H

22 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

HYDRAULIC POWER UNIT - RESERVOIR COMPONENTS (Refer to Figure 11)

Item No. Part No. Description Qty

1101 62H19 ASSEMBLY, Hydraulic reservoir, 60 gal. (Includes items 1102 thru 1109) 1
1102 60X27 GAUGE, Oil level 1
1103 60T77 GASKET 2
1104 60T76 COVER, Access (w/drain) 1
61E90 COVER, Access (w/o drain) 1
1105 60T78 WASHER, Nylon 2
1106 26C50 BOLT 2
1107 23D07 DRAIN PLUG, Magnetic 1
1108 62F31 STRAINER, Suction 1
1109 60T80 FILLER CAP STRAINER (Includes items 1109A thru 1109H) 1
1109A NSS SCREW 6
1109B NSS CAP 1
1109C NSS CHAIN 1
1109D NSS GASKET, Cap 1
1109E NSS FLANGE 1
1109F NSS GASKET, Flange 1
1109G NSS BASKET 1
1109H NSS GASKET, Flange 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 23
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 12

1201
1202

1203

1204

1205

1212
SEE FIGURE 8
1211
1206
1210

1209
1208

1207

24 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

HYDRAULIC POWER UNIT - SOLENOIDS (Refer to Figure 12)

Item No. Part No. Description Qty

1201 13010647 SCREW 4

1202 1300651 NAMEPLATE 1
1203 1300649 COVER 1
1204 1300828 GASKET, Cover 1
1205 1300648 JUNCTION BOX 1
1206 697833 NUT 1
1207 697161 BOOT 1
1208 697647 O-RING 1
1209 60Y14 COIL 1
1210 1301704 GASKET, Coil 1
1211 697715 ACTUATOR 1
1212 99X37 LOCATOR PIN 2

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 25
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 13

1301A

1301B
1301C

1301D

1301A
1301 THRU
1301G

1301E

1301F

1301G

26 04/00
Parts Catalog Telsmith Jaw Crusher
Model 3858

HYDRAULIC POWER UNIT - FILTER ASSEMBLY (Refer to Figure 13)

Item No. Part No. Description Qty

1301 62F36 OIL FILTER (Includes items 1301A thru 1301G) 1

1301A --- INDICATOR, Filter bypass 1
1301B --- HEAD 1
1301C --- BYPASS VALVE 1
1301D 62G45C1 ELEMENT, Filter 1
1301E --- O-RING, Bowl 2
1301F --- BOWL 1
1301G --- PLUG, Drain 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.
04/00 27
Telsmith Jaw Crusher Parts Catalog
Model 3858

VIEW B - ELECTRICAL JUNCTION BOX LABELS, NAMEPLATES AND DECALS - OIL SYSTEM
Figure 14 1419

1424
VIEW A 1416
1417
1405
1418 1420 1421 1422 1423 1425
1426
1427
1428 1467
1415
1401 1466
G 1429

1
1414
1402 1406

2
1403 1413 1430 1468
1404 1431
1411
1403
1412 1432
1470 1469
1410

1403 1431
1458 1420
1403 1407
1457 1412 1408
1459 1409 See View B
See View A 1433
1446
1460 1415 1445
1444 1434
1461
1435
1462
1436
1455
1456
1417
1418
1446
1437

1454 1438

1452 1443
1453 1468
1409
1469 1413

1466
1442
1467

1470

1447

1451 1450
1448
1449 1440
1442 1439
1463 1441
1464
1465

28 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

OIL LUBRICATION SYSTEM (Refer to Figure 14)

Item No. Part No. Description Qty

1401 62G44 VALVE BODY 1

1402 62G48 PRESSURE SWITCH 1
1403 14A45 CABLE, Electrical, 18/3 9
1404 62G71 CONNECTOR, Din 1
1405 62G35 CARTRIDGE, RELIEF VALVE 1
1406 H1203-12122225-016 HOSE ASSEMBLY 1
1407 62H16 MOTOR, Electric 5 HP 1
1408 13J30 CAPSCREW, Hex hd., 3/8 x 16 x 3/4 in. 4
1409 27L78 LOCKWASHER, 3/8 in. 6
1410 60N62 FITTING, 32-32 1
1411 60G89 SWITCH, Temperature 1
1412 13H10 CORDGRIP, 90 degree 2
1413 16F82 CONNECTOR, 12-10 1
1414 62G62 ACCUMULATOR, Oil system 1
1415 23N48 ELBOW, 10-10 2
1416 62G50 OIL COOLER 1
1417 26E25 CAPSCREW, Hex hd., 5/16 x 18 x 3/4 in. 4
1418 27L77 LOCKWASHER, 5/16 in. 8
1419 H1010-10102225-027 HOSE ASSEMBLY 1
1420 62G69 CORDGRIP 3
1421 20F18 SEAL, O-ring 3
1422 20C62 NUT, 1/2 in. conduit 3

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 29
 Telsmith Jaw Crusher Parts Catalog
Model 3858

OIL LUBRICATION SYSTEM (Refer to Figure 14)

Item No. Part No. Description Qty

1423 20G88 BUSHING, Insulated 1/2 in. 3

1424 61N71 DIN RAIL 5
1425 61K95 ENCLOSURE, 6 x 4 x 4 in. 1
1426 13J31 CAPSCREW, 1/4 in. - 20 x 1-1/4 in. hex hd. 4
1427 27L52 WASHER, 1/4 in. 4
1428 27C86 NUT, 1/4 in. hex 4
1429 60A60 PANEL 1
1430 60C54 TERMINAL BLOCK END 1
1431 61N78 TERMINAL BLOCK END 2
1432 60C55 TERMINAL BLOCK 9
1433 60L54 REDUCER, 16-12 1
1434 62E61 ELBOW, 12-12 1
1435 62G52 O-RING, #12 1
1436 26J13 REDUCER, 12-10 1
1437 H1010-10102225-016 HOSE ASSEMBLY 1
1438 26J09 ADAPTER, #10 1
1439 62A25 CONNECTOR, 8-8 1
1440 60S25 ELBOW, 8-8 1
1441 23N60 CONNECTOR, 12-8 1
1442 62G51 TEE, #12 2

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

30 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

OIL LUBRICATION SYSTEM (Refer to Figure 14)

Item No. Part No. Description Qty

1443 23M01 ADAPTER, 12-8 female 1

1444 H1010-10102222-031 HOSE ASSEMBLY 2
1445 23H53 FITTING, 10-10 1
1446 62H40 CONNECTOR-SN, 10-10 2
1447 29C01 HEATER, Oil immersion 1
1448 HA-273-1932W TANK, Oil, 20 gallon 1
1449 23J72 ELBOW, Street 2
1450 23D34 REDUCER, 16-12 1
1451 60X22 STRAINER, Oil tank 1
1452 62G43 OIL PUMP (4.32 GPM) 1
1453 26C53 CAPSCREW, Hex hd., 3/8 x 16 x 1.00 in. 2
1454 62H39 CONNECTOR-L, 10-10 1
1455 62G45 OIL FILTER ASSEMBLY, (Includes item 1456) 1
1456 62G45C1 OIL FILTER ELEMENT, 10 micron 1
1457 62G49 CONNECTOR, 10-16 1
1458 62H42 OIL FLOW METER/SWITCH 1
1459 20E46 BUSHING, Reducer, 3/4 to 1/2 in. conduit 1
1460 60W07 PRESSURE GAUGE, 0-3000 PSI 1
1461 28S96 ELBOW, #12 1
1462 23F31 ELBOW, Male, #12 1
1463 26C48 CAPSCREW, 5/8 x 1-1/2 in. hex hd. 4
1464 27C98 NUT, 3/8 in. hex 4
1465 26F83 WASHER, 5/8 in. hardened 8
1466 A-46-2103 DECAL, Warning, hydraulic lines 1
1467 AA-46-2156 DECAL, Oil cooler warning 1
1468 BB-46-2155 LABEL, Check oil level 1
1469 D-273-696 LABEL, Fill oil tank 1
1470 A-46-1928 DECAL, Avoid personal injury 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 31
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 15
SUCTION STRAINER AND ACCESS COVERS
Parts 1503 thru
1506 used on
both sides of
reservoir.

1503

1108A
1504
1108 THRU
1108H

1505
1506
1508

1502

1507

FILLER CAP STRAINER SUPPORT AND COVER

1502
1501 THRU
1509 1509A

1509B 1510
1509A 1512
1509 THRU 1513
1509H 1509C 1514
1509D

1509E

1509F

1509G

1509H

1511
1512
1513
1514

32 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

OIL LUBRICATION SYSTEM - TANK COMPONENTS (Refer to Figure 15)

Item No. Part No. Description Qty

1501 HA-273-1932 ASSEMBLY, Oil tank, 20 gallon (Includes items 1502 thru 1509) 1
1502 60X27 GAUGE, Oil level 1
1503 61C50 GASKET 2
1504 61C48 COVER, Access (w/drain) 1
61C49 COVER, Access (w/o drain) 1
1505 60T78 WASHER, Nylon 2
1506 26C50 BOLT 2
1507 23D07 DRAIN PLUG, Magnetic 1
1508 60X22 STRAINER, Suction 1
1509 60T80 FILLER CAP STRAINER (Includes items 1509A thru 1509H) 1
1509A NSS SCREW 6
1509B NSS CAP 1
1509C NSS CHAIN 1
1509D NSS GASKET, Cap 1
1509E NSS FLANGE 1
1509F NSS GASKET, Flange 1
1509G NSS BASKET 1
1509H NSS GASKET, Flange 1
1510 FA-273-1932 COVER 1
1511 EA-273-1932W SUPPORT 1
1512 10E10 CAPSCREW, 3/8 x 1-1/4 in. hex hd. 5
1513 27C90 NUT, 3/8 in. hex 5
1514 12K63 WASHER, 5/8 in. hardened 10

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

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Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 16

1601A

1601B
1601C

1601D

1601A
1601 THRU
1601F

1601E

1601F

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 Parts Catalog Telsmith Jaw Crusher
Model 3858

OIL LUBRICATION SYSTEM - FILTER ASSEMBLY (Refer to Figure 16)

Item No. Part No. Description Qty

1601 62G45 OIL FILTER (Includes items 1601A thru 1601F) 1

1601A --- INDICATOR, Filter Bypass 1
1601B --- HEAD 1
1601C --- BYPASS VALVE 1
1601D 62G45C1 ELEMENT, Filter 1
1601E --- O-RING, Bowl 2
1601F --- BOWL 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 35
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 17
(1 of 2)
HOSE CONNECTIONS - CRUSHER

1709
1710

1708
1701 1707

1711

1705
1704
1704

1705
1702
1703

1706
1712

1714
1703

HOSE CONNECTIONS - OIL TANK

1711

1712

1713

1714

36 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

OIL LUBRICATION SYSTEM - HOSE CONNECTIONS (Refer to Figure 17)

Item No. Part No. Description Qty

1701 AA-273-1932W MANIFOLD, Oil lubrication 1

1702 23D22 PLUG, 2 in. pipe 1
1703 62G34 CLAMP ASSEMBLY, .69 in. ID 2
1704 62G33 CLAMP ASSEMBLY, .94 in. ID 2
1705 62G40 CONNECTOR, 10-6 2
1706 62G41 ELBOW, 10-6 street 2
1707 62G36 FLOW DIVIDER 1
1708 23H53 CONNECTOR, 10-10 1
1709 16V75 CAPSCREW, 3/4 x 1-1/2 in. hex hd. 4
1710 26B48 WASHER, 3/4 in. hardened 4
1711 60N62 ADAPTER, 2 in. male 2
1712 H3222-32322222-088 HOSE ASSEMBLY (oil return) 1
1713 16F82 CONNECTOR, 12-10 1
1714 H1010-10102222-112 HOSE ASSEMBLY (oil supply) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 37
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 17
(2 of 2)
HOSE CONNECTIONS - MANIFOLD TO CRUSHER
1718
1718
1717 1717

1720 1720 1716

1721 1721
1716
1722 1722 1719
1719
1715
1715

1723 1723

1722 1722

1722
1722

CLAMP LOCATIONS
1724
CLAMP ASSEMBLIES
(Items 1703, 1704, 1724
and 1725)

1724
CAPSCREWS CLAMPS

COVER PLATE
WELD PLATE

1725

38 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

OIL LUBRICATION SYSTEM - HOSE CONNECTIONS, continued (Refer to Figure 17)

Item No. Part No. Description Qty

1715 H2022-20202222-044 HOSE ASSEMBLY (oil return - main frame) 2

1716 H0610-06062522-115 HOSE ASSEMBLY (oil supply - main frame) 2
1717 28J77 ELBOW, 6-6 2
1718 H-17-179 NIPPLE, Pipe, 3/8 x 3 in. 2
1719 14C37 ELBOW, #20, 45 degree male 2
1720 H0610-06062222-060 HOSE ASSEMBLY (oil supply - swing jaw) 2
1721 23P62 ADAPTER, Male, 3/8 x 3/8 in. 2
1722 23R63 REDUCER, #20 6
1723 H2022-20202222-038 HOSE ASSEMBLY, #20 (oil return - swing jaw) 2
1724 62G34 CLAMP ASSEMBLY, .69 in. ID 4
1725 62G46 CLAMP ASSEMBLY, 1.90 in. ID 2

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 39
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 18

TIME DELAY RELAY (TR2)

1801 1802 thru 1829

1830
1834

1833

1834
1833
(Install in starter cabinet)

1832
See below
for exploded view 1831
1832

1833

See Figure 19
for exploded view

1822
1802

1815

1829 1803

1826 1827 1814

1828 1804 1813

1825 1805 1806

1808
1809
1824

1807

1810
1811
1821 1820
1821
1819 1818 1817
1816 1808
1809
1812
1823

40 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

ALARM PANEL ASSEMBLY (Refer to Figure 18)

Item No. Part No. Description Qty

1801 CA-273-944A PANEL, Shutdown alarm 1

1802 61L27 ENCLOSURE 1
1803 26X80 SWITCH, Door 1
1804 27N69 LOCKWASHER, #6 2
1805 27J26 SCREW, #6-32 x 3/8 in. rnd. hd. 2
1806 29D22 PANEL 1
1807 61G70 RELAY, Time delay (TR1) 1
1808 27J84 SCREW, #8-32 x 1/2 in. rnd. hd. machine 6
1809 27L97 LOCKWASHER, #8 6
1810 --- GUIDE, Wire A/R
1811 --- TAPE, Double sided A/R
1812 60C56 CHANNEL, Mounting 1
1813 61N78 END CLAMP 2
1814 60C54 END BARRIER 1
1815 60C55 BLOCK, Terminal 11
1816 --- SCREW, #10-32 x 5/8 in. rnd. hd. 1
1817 --- NUT, KEPS 1
1818 --- LUG, #10 ground 1
1819 --- NUT, #10-32 hex 1
1820 --- SCREW, #8-32 x 1-3/4 in. rnd. hd. 4
1821 26X85 PUSH-BUTTON 1
1822 AA-46-2400 LABEL, Wiring schematic 1
1823 A-46-2156 LABEL, Danger, electrocution hazard 1
1824 61E93 NAMEPLATE, Horn test 1
1825 61E71 HORN, Alarm 1
1826 --- SCREW, 1/4 x 3/4 in. rnd. hd. (Included with item 1825) 4
1827 --- WASHER, #8 4
1828 --- LOCKWASHER, #8 4
1829 --- NUT, #8 4
1830 26X90 RELAY, Time delay (TR2) 1
1831 20B04 CONDUIT, 1/2 in. 1
1832 20F18 SEAL, O-ring 2
1833 20C62 LOCKNUT, 1/2 in. conduit 2
1834 27C42 SCREW, 1/4 x 1/2 in. rnd. hd. 4

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 41
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 19

1901 1902 thru 1921

1916
1913

1919
1904

1902
1920

1921

1918
1903

1905

1917

1914
1915
1916 1913
1906
1906
1907
1907
1908
1910 1908
1911
1912
1909

42 04/00
 Parts Catalog Telsmith Jaw Crusher
Model 3858

ALARM PANEL TRANSFORMER (Refer to Figure 19)

Item No. Part No. Description Qty

1901 PA-260-652A TRANSFORMER ASSEMBLY, 380V (Includes parts 1902 thru 1921) 1
NA-260-652A TRANSFORMER ASSEMBLY, 480V (Includes parts 1902 thru 1921) 1
1902 61K76 ENCLOSURE 1
1903 61T77 TRANSFORMER, 380V primary, 120V secondary, 500VA 1
16G55 TRANSFORMER, 480V primary, 120V secondary, 500VA 1
1904 61H99 CIRCUIT BREAKER, 2 pole, 4A 1
1905 29D24 SUBPANEL 1
1906 --- WASHER, #10 8
1907 --- LOCKWASHER, #10 8
1908 --- SCREW, Rnd. hd. machine, 10/32 x 1/2 in. 8
1909 --- SCREW, #10-32 x 5/8 in. rnd. hd. 1
1910 --- NUT, KEPS 1
1911 --- LUG, #10 ground 1
1912 --- NUT, #10-32 ground 1
1913 61N71 CHANNEL, 6 in. mounting 1
1914 60C55 TERMINAL BLOCK 4
1915 60C54 END BARRIER, Terminal block 1
1916 61N78 END CLAMP, Terminal block 4
1917 --- SCREW, #8-32 x 1-3/4 in. rnd. hd. 4
1918 62A51 NAMEPLATE, 120 volt 1
1919 61T71 NAMEPLATE, 380 volt (used with 380V primary only)
1920 61R59 NAMEPLATE, 480 volt (used with 480V primary only) 1
1921 61J09 CIRCUIT BREAKER, 1 pole, 6A 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 43
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 20 2006 2006

2004 2005 2005 2004

2008
2009

2001 2014
2003
2011
2013
2010
2012
2012

2008 2015 2007 2007 2015 2002

2009 2003

2001 2002 2004 2005

2011 2010 2008 2007 2006

2012 2013 2014 2015

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 Parts Catalog Telsmith Jaw Crusher
Model 3858

NAMEPLATES, LABELS, AND DECALS (Refer to Figure 20)

Item No. Part No. Description Qty

2001 A1-46-2006 PLATE, Serial number 1

2002 FA-46-1901 LOGO, Trademark 1
2003 11P12 SCREW, #6 x 3/8 in. (used with items 2002 and 2001) 8
2004 AB-46-1901 LOGO, Telsmith 2
2005 AD-16-1901 STRIPE (20 ft.) A/R
2006 C-272-404 MARKER, Arrow 2
2007 C-273-696 DECAL, Thrust shaft lube 2
2008 P-46-1711 SIZE PLATE, 38x58 jaw crusher 2
2009 15X16 SCREW, Drive, #12 x 1/2 in. (used with item 2008) 12
2010 A-46-1928 DECAL, Avoid personal injury 1
2011 C-46-2103 DECAL, Welding warning 1
2012 BA-46-2156 DECAL, Ear protection 2
2013 B6-46-2007 DECAL, Patent 1
2014 B2-273-697 DECAL, Operating instruction 1
2015 BA1-46-2155 DECAL, Telsmith quality 2
NS 29D17 PRIMER, Red oxide (one gallon) 4
NS 29D15 PAINT, Light grey (one gallon) 8

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/00 45
Telsmith Jaw Crusher Parts Catalog
Model 3858

Figure 21

2101
2102 2104

2103

TOOLS (Refer to Figure 21)

Item No. Part No. Description Qty

2101 AC-46-1568 WRENCH, Open end, 2 in. 1

2102 AE-46-1567 WRENCH, Box end, 2-1/2 in. 1
2103 10E12 EYE BOLT, 1 in. 1
2104 A-273-833 HOOK, Lifting 2

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *

To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

46 04/00