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SUMMARY
The AUSTROADS Limit States Bridge Design Code will provide the benefit of significant
economies and rationalities both for new bridges and for the assessment of existing bridges.
The strength of bridges will be determined on a consistent, rational basis for the applied
loadings and material properties. The serviceability requirements will minimise maintenance
resource requirements by ensuring the performance of new bridges throughout their life and
by identifying potential inadequacies in existing bridges at an early stage, allowing more
effective remedial treatment. The Code has a background in overseas bridge code
developments and also through links with complementary Australian Standards. Significant
variations in the Code provisions from the existing NAASRA 1976 Bridge Design
Specifications are described. The new Code will be a valuable resource to assist bridge
designers to provide even better solutions to the bridge engineering challenges of the future.
KEYWORDS
Bridge Design Code, Limit States Design, Design loads, Materials properties, Structural
analysis, Member strengths
ACKNOWLEDGEMENT
The author acknowledges the permission of the Chief Executive of the Roads and Traffic
Authority of NSW to publish this paper. The author also wishes to acknowledge the
contributions of the many dedicated contributors to the AUSTROADS Bridge Design Code,
from both within the State Road Authorities and outside, in particular the Convenors of the
Working Groups for each section. Many of these contributors have devoted a considerable
amount of their own time to this work. Special acknowledgement is also due to Mr Gil
Marsh, former Director Design MRD, Western Australia, the original Project Manager for the
Code Working Group and currently Technical Editor, and Mr Albert Contessa, former Deputy
Chief Engineer (Structures), MRD, Queensland, Project Manager from 1985 to 1988.
R.1 Heywood (Editor) Bridges - Part of the Transport System Pages 77-88
Ray Wedgwood graduated from Sydney University in 1963. His twenty nine years
experience in bridge engineering with the Roads and Traffic Authority of NSW has included
design, construction and maintenance activities on many of the State's bridges. He has been
involved in the preparation of design standards and construction specifications for bridges and
is currently the AUSTROADS Project Leader for the Bridge Design Project Group. He has
been the Chief Bridge Engineer of the Roads and Traffic Authority, NSW since 1987.
Applied to the design of new bridges, limits states design offers potential economies in:
consistency in use of materials;
ii rationalisation of load effects, related to the confidence of prediction of
the load;
iii) the control of maintenance costs by ensuring serviceability and durability.
Limit states design concepts also offer the opportunity to assess existing bridges more
rationally to identify or confirm serviceability inadequacies and allow early remedial
action, and also to identify possible strength reserves, which is important in providing for
the continual demand for increases in vehicle load limits.
In this regard, it is important to recognise that the valuable reserves of strength available
in the majority of our older bridges, which have allowed our road system to keep
functioning under loadings well in excess of the original design loads, will not be
available in new bridges designed using limit states concepts. The realistic prediction of
maximum live loads into the future is therefore a very important consideration in the
implementation of this new design code.
BACKGROUND TO CODE
For prior editions of the NAASRA/AUSTROADS Bridge Design Code, most of the
information has been based on specifications issued by the American Association of
State Highway and Transport Officials (AASHTO). For the 1976 and the new edition
of the AUSTROADS Code, an effort has been made to relate the Code provisions to
Australian conditions. However, significant use has still been made of AASHTO
publications and research.
Much of the pioneering work in the development of a bridge design code in limit states
format has been carried out by the Ontario Ministry of Transport and Communications
and the influence of the Ontario Highway Bridge Design Code is acknowledged.
Section 1: General
Section 2: Design Loads
Section 3: Foundations
Section 4: Bearings and Deck Joints
Section 5: Concrete
Section 6: Steel
Section 7: Temporary Works
In order that the valuable effort put into the development of these sections can be
utilised as early as practicable, it is intended to publish Sections 1 to 5, together with
their commentaries, as soon as they are ready. This will be in early 1992. Sections 1 to 5
have sufficient coverage to provide for the major part of bridge design requirements in
Australia. The publication of Sections 6 and 7 will follow as soon as resources allow
their completion. In the interim, design of steel bridges can be to the existing rules or be
based on reference to the British Bridge Code BS 5400, at the discretion of the State
Road Authority, and the design of temporary works can be to relevant Australian
Standards.
CODE SECTIONS
GENERAL
Section 1, General, outlines general principles for the use of the Code in Article 1.1.
This article is reproduced here, together with the Commentary for that article, in
Appendix A, as it provides good information for understanding the basis of the limit
states design process. The information provided also gives some comfort in that the
determination of the serviceability limit states will generally follow existing design
practices.
The Article on Waterways and Flood Design Principles introduces the requirement for
the need to ensure strength and stability under the design ultimate flood effects,
including debris. This article also introduces the concept of the need to ensure that the
total flooded cross section (i.e. the bridge and approach embankment system) does not
act as a dam for the design ultimate limit state flood (2000 year return period).
The article on traffic barriers defines four levels of service, with the Level 1 Barrier
being required where absolute containment of vehicles is required for the protection of
occupants and also for the protection of other persons or property. Level 2 barriers are
for an intermediate level of service, corresponding to the design requirements for traffic
barriers in the 1976 Bridge Design Specification. Level 3 barriers correspond to flexible
W-beam guard-rails and Level 4 is no barrier at all.
DESIGN LOADS
Section 2, Design Loads, sets out the design loads, forces and effects. Provision is made
for the design engineer to vary loads on the basis of engineering measurements and
calculations, provided the general principles of design in Section 1 are complied with.
This Section nominates the load factors to be used for design actions for both
serviceability and ultimate limit states.
The abnormal vehicle load has been replaced by a heavy load platform (HLP) which is
significantly heavier. A HLP gross weight of 320 tonne is applied as the general case for
principle routes. The 400 tonne HLP is applicable to special designated 'routes, as
determined by the Road Authority. The load factor applicable to the HLP loadings
depends on the degree of control over the actual mass of permit vehicles and their
passage exercised by the State Road Authority. The State Road Authority may vary the
load factor depending on the degree of control exercised.
In comparative designs carried out with the above design loads, in some structures the
HLP loading has been the controlling load.
The impact factor has been replaced by the dynamic load allowance, adapted from the
Ontario Code. The dynamic load allowance has a maximum value of 0.4, depending on
the natural frequency of the superstructure.
Braking forces are significantly increased on the 1976 values and are a function of that
length of the structure resisting the force. In addition, a minimum lateral restraint
requirement has been introduced to resist accidental lateral forces not catered for in the
design.
Loadings are introduced to account for collisions on bridge supports from road traffic,
rail traffic and shipping.
Earthquake loadings are at this stage unchanged from 1976 but these will be
reconsidered when the SAA revision of the Earthquake Code is complete. Earthquake
effects can be increased by upgrading the zone classification.
FOUNDATIONS
The major change in this Section is the development of a philosophy of emphasising the
nexus between the extent of foundation investigation and the confidence in the assessed
foundation capacity. By this means, the designer has the flexibility to balance the cost of
investigation work with the cost of the foundation, with an appropriate confidence in the
performance of the foundation. Such an approach takes advantage of improved
technology both in foundation investigation and also in the assessment of driven pile
capacities.
This approach will result in more responsibility on the designer in assessing the nature
of the site and the consequences of variations, rather than relying on the lowest common
denominator approach previously applied to standard piles. I believe a consequence of
the philosophy will be an increased use of 'test piles' to assess capacity at the pre-tender
stage.
As well as a conversion to limit state format, Section 4 represents a major updating and
revision of the rules for the design of bridge bearings and deck joints.
The rules for elastomeric bearings have been completely revised. The shear deflection
capacity has been significantly increased. The vertical load capacity (rated load) for
'thin' bearings has been significantly increased. However for 'tall' bearings the rated
load has remained unchanged.
Design for shear, torsion and suspension reinforcement are very similar for both
prestressed and reinforced concrete. Truss analogy methgd is used and for shear
and torsion, a flatter truss angle is allowed than the 45 implied in NAASRA
1976. This should result in more economical design as a proportion of stirrups
may be replaced by additional longitudinal reinforcement which is more
economical to supply and fix.
Design of Columns
The working stress method of design in NAASRA 1976 had been abandoned by many
designers long before the drafting of the relevant parts of the new Code. The method
required by the new Code is similar but somewhat different to the one published in
AS 3600. The majority of framed structures will be analysed by first-order methods of
linear analysis, e.g. it will be assumed that changes of geometry under loading will have
negligible effect on bending moments, axial forces and shear forces. Second-order
method of analysis, of iterative nature, will be used for slender columns where changes
of geometry cannot be safely ignored.
STEEL
Section 6, Steel, is closely based on AS 4100, Steel Structures, although the tiered
approach of the Australian Standard has only been incorporated for bridge specific
design situations. The rules for composite design, which are relevant and necessary for
most modern steel bridges, have been taken from a number of sources, including
Eurocode 4 (Section 7), the British Bridge Code BS 5400, Part 5, and the
Recommendations of the European Convention on Constructional Steelwork (ECCS)
on Composite Structures. At this stage, there is no Australian Standard for limit states
design of composite structures.
The design conditions to be considered by the designer are specified, viz. stability,
strength, serviceability, brittle factor and fatigue, together with requirements for
corrosion resistance/protection and camber.
Materials capacity reduction factors are listed in separate tables for both the strength
and serviceability states.
The additional requirements for corrosion resistance and protection are based on
BS 5400.
Methods of Structural Analysis
Three methods of structural analysis are allowed: elastic analysis will be most commonly
used, with rigorous structural analysis and structural testing being adopted for special
situations.
Plastic analysis has been excluded because, in AS 4100, its application is limited to
compact doubly symmetric I-sections which are not subject to impact or fatigue loads.
Composite Beams
The calculation of the section moment capacity is different for positive and negative
moment regions. For positive moment regions a plastic section analysis is required,
whereas for negative moment regions, the section capacity is governed by the
compactness of the steel section.
CONCLUSION
The AUSTROADS Bridge Design Code has had a long gestation as a result of a
number of factors, including the need for harmonisation with SAA Codes, and the
fluctuations in resources available from member authorities to contribute to the Code.
It will he pleasing to see the results of the labours of many dedicated contributors come
to fruition in the Bridge Design Code which, used sensibly and with professional
judgement, will allow bridge designers to develop even better solutions to the bridge
engineering challenges of the future.
APPENDIX A
General
(d) sufficient deterioration of strength occurring due to 1.1.11 Verification of Limit States
fatigue and/or corrosion such that the collapse
strength of the damaged section is reached. The For ultimate limit states, the following relationship must
design engineer shall carefully consider the implica- be satisfied -R• 2 S•
tions of fatigue damage or any other local failure For serviceability limit states, the stress, deflection,
when die number of elements carrying the loading is cracking or vibration level must satisfy the limits set out in
small, and failure of one element significantly in- the appropriate Sections of this Code.
creases the loading of the remainder.
C1 General Commentary
Thc structure and all its components must be designed to have a 50 year design life. Historically, bridges have been
resist all loads, deformations and environmental condi- one of the more permanent types of structures and a useful
tions likely to occur during construction and normal use, life far in excess of 100 years can be envisaged for most
bridges unless they are replaced for other reasons, such as
and to have adequate durability. Design loads, actions and
road realignment, width limitations or they are made of
strengths arc intended to product a very low probability of
failure during the design life. less durable material such as timber.
This assumption of a "fixed" design life does not mean that
C1.1.2 Bases of Design the bridge will no longer be fit for service when it reaches
This is a simple statement of current good practice in that age, or that it will reach that age without adequate and
design. Statistical analysis of design information is essen- regular inspection and maintenance. Steel bridges require
tial if consistent levels of safety and performance are to be regular maintenance of their corrosion protection and
achieved. Much of the current design practice is explicitly concrete bridges often require repair of construction de-
based on statistical analyses, eg concrete strengths, wind fects which cause minor local deterioration or of defects
loading, etc. This Code is intended to encourage the use of arising from carbonation or chloride ingress.
statistical methods where practical and where data is Common sense dictates that bridge elements which arc
available. subject to movement, impact and wear, such as bearings,
Foundation investigations rarely yield sufficient data to guardrails and expansion joints, should be easy to replace.
allow a full statistical treatment, and characteristic values Bolted attachment is preferable to permanent fixing where
for design must be based on test results and the experience possible. Sockets or bolts cast into concrete should be
and judgement of the geotechnical engineer. highly resistant to corrosion to ensure reuse.
In general, it is uneconomical to attempt to build structures Light poles and minor roadside sign structures arc seen as
with no imperfections, and construction supervision is less durable elements which arc more economically
aimed at controlling imperfections, so that they lie within manufactured with a shorter design life. Ease of replace-
acceptable tolerances. ment is a major factor in determining a suitable design life.
Experienced qualified persNns arc needed at all levels to Major sign gantries erected over roads should be designed
ensure the work conforms to current practice and to detect fora 100 year life.
gross errors, as the "safety factors" incorporated in this
Code arc not intended io protect against such mistakes. In
C1.1.4 Limit States
particular, the design check should be carried out by The limit states specified in this Code arc analogous to the
personnel not involved in the original design, to avoid working stress and ultimate strength and stability checks
repetition of incorrect assumptions, methods and data. used previously. In theory, a change in state occurs in the
Construction must be supervised by experienced engi- structure when the "limit" is reached. Usually, the design
neers who can recognise major mistakes and have them calculations arc based on the most "critical" limit state
remedied. (determined by experience) and other limit states are
checked. Simple "deemed to satisfy" requirements suffice
It follows also that the conditions of use of bridges must be
for some limit states.
controlled, particularly for traffic loads, in a manner
consistent with the design assumptions.
C1.1.5 Other Considerations
Limit States Design is not a new or radically different
It is uneconomical to design for every eventuality, such as
design process. It is merely a logical statement of current
the use of high explosives in war. Accidents can be
good practice, namely, identifying all the constraints of
foreseen to a certain extent, and provision is made for
loading, environment and service performance, and de-
various accidental collision forces. The design engineer
signing logically to satisfy all those constraints.
should also foresee other events such as gas or water
This Code should be adequate for the design of spans up to leakage in a closed cell, and either relocate, ventilate or
100 m. For unusual structural forms and spans longer than drain as necessary. The design engineer must ensure that
100 m, the design engineer should also refer to overseas minor damage to a structural component or services car-
codes and technical literature, and should carryout testing ried on the structure, does not lead to major damage out of
where information is doubtful. all proportion to the original cause.