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Cement and Concrete Research xxx (2016) xxx–xxx

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Cement and Concrete Research

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Influence of sulfate ion and associated cation type on steel reinforcement


corrosion in concrete powder aqueous solution in the presence of
chloride ions
Fouzia Shaheen, Bulu Pradhan ⁎
Department of Civil Engineering, Indian Institute of Technology Guwahati, Guwahati 781039, India

a r t i c l e i n f o a b s t r a c t

Article history: State of rebar corrosion in concrete powder aqueous solution contaminated with chloride and sulfate ions has
Received 9 February 2016 been determined by conducting a potentiodynamic polarization test. XRD analysis and FTIR spectroscopy were
9 October 2016 also performed. From the results, different zones of corrosion in terms of potential ranges have been identified.
Accepted 11 October 2016
The presence of Na2SO4 has mitigated the effect of chloride ions whereas the presence of MgSO4 has stimulated
Available online xxxx
the effect of chloride ions on reducing the passivity of steel reinforcement in a chloride environment. Ordinary
Keywords:
Portland cement performed better against Mg-oriented sulfate attack whereas Portland pozzolana cement per-
Corrosion (C) formed better against Na-oriented sulfate attack in the presence of chloride ions.
Chloride (D) © 2016 Elsevier Ltd. All rights reserved.
Reinforcement (D)
Sulfate (D)
Concrete (E)

1. Introduction reinforcement corrosion by lowering corrosion-inducing free chlorides


from the concrete pore solution, but it would pose a serious concrete
Concrete is a heterogeneous material with many special characteris- durability problem in terms of sulfate attack [6]. The electrolytic pore
tics, including high alkalinity of the pore solution, high electrical resis- solution of concrete has a pH value between 12.5 and 13.5 due to the
tivity and has a structure that acts as a physical barrier for mass presence of calcium hydroxide along with small amounts of Na2O and
transport and crack behaviour [1]. Concrete durability problems are K2O [1]. In this highly alkaline environment, a thin protective layer
the major cause of concern all over the world especially in the coastal known as a passive layer of γ-Fe2O3 is formed on the rebar surface [7–
areas where the structures are undergoing deterioration well before 9]. However the free chloride content (also known as water soluble
their expected life and need proper attention and care [2]. In the marine chloride) in the pore solution of concrete breaks down the passive
environment, chloride and sulfate salts do exist concomitantly. The con- layer of steel and initiates corrosion [10]. Sulfate ions enter into concrete
joint presence of these salts may cause deterioration of concrete due to externally from exposure condition and internally through aggregates,
reinforcement corrosion and sulfate attack [3]. mixing and curing water, and admixtures [3]. Sulfate ions can be associ-
Chloride ions enter into concrete through two sources such as inter- ated with magnesium, calcium and sodium cations. Since the solubility
nal chloride (at the time of preparation of concrete, through chloride of calcium sulfate is very low, magnesium and sodium sulfate are mainly
contaminated aggregates, chloride-containing admixtures, or mixing responsible for the deterioration of concrete due to sulfate attack [11].
water) and external chloride (entering from the external environment In the conjoint presence of chloride and sulfate ions, the mechanism
into the hardened concrete through deicing salts, sea water, soil and of deterioration of concrete becomes complex due to the simultaneous
ground water) [4]. In the hardened cement paste, when both chlorides interaction of these ions with hydrated cement phases. Further, the cat-
and sulfates exist conjointly, they react with tricalcium aluminate ion type associated with these aggressive ions makes the mechanism
(C3A) to form various compounds. Chloride ions react with C3A to even more complex. From the review of literature, it is inferred that dif-
form calcium chloroaluminate (Friedel's salt) [5]. Sulfate ions react ferent researchers have studied the corrosion behaviour of steel embed-
with calcium hydroxide and hydrated C3A to form gypsum and ded in concrete exposed to chloride, sulfate and mixed chloride-sulfate
ettringite respectively, which lead to expansion and disruption of hard- environment. Zuquan et al. [12] reported that the presence of sulfate
ened concrete. The higher proportions of C3A would reduce the level of ions in a composite solution enhanced the resistance to chloride pene-
tration into the concrete at the early stage of exposure, but the opposite
⁎ Corresponding author. behaviour was observed at a later exposure period. Further from XRD
E-mail address: bulu@iitg.ernet.in (B. Pradhan). results, the authors observed the formation of a higher amount of

http://dx.doi.org/10.1016/j.cemconres.2016.10.008
0008-8846/© 2016 Elsevier Ltd. All rights reserved.

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
2 F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx

conducted a potentiostatic study on reinforcing steel in chloride con-


Nomenclature
taminated concrete powder solution extracts. The authors reported
that chloride content has the strongest influence in governing zones of
CCA Calcium chloroaluminate
corrosion of steel reinforcement as compared to other parameters. Aal
E Ettringite
et al. [21] have reported that the pitting corrosion current density in
G Gypsum
constant Ca(OH)2 solution increased with the increase in SO24 − and
CH Calcium hydroxide
Cl− ions, whereas under the constant concentrations of SO2− 4 and Cl−
MH Magnesium hydroxide
ions, pitting corrosion current density decreased with an increase in
CC Calcium carbonate
the concentration of Ca(OH)2.
T Thaumasite
From the review of past research work, it is observed that very few
Q Quartz
studies have been conducted to evaluate the corrosion performance of
steel reinforcement in simulated concrete pore solutions contaminated
with composite chloride-sulfate salts. Further, in these studies mostly
saturated calcium hydroxide solution has been taken as the simulated
gypsum and ettringite in the concrete exposed to sulfate solution as pore solution. On the other hand, concrete powder aqueous solutions
compared to that exposed to composite sulfate-chloride solution. A can also be taken as the electrolytic concrete pore solution. Since con-
study conducted by Al-Amoudi and Maslehuddin [7] on the respective crete powder from which the aqueous solution is extracted, is a mixture
effect of chloride and sulfate ions on corrosion of steel in cement paste of cement hydrates, coarse aggregates and fine aggregates, the aqueous
indicated that sulfate ions are hardly able to initiate reinforcement cor- solution may represent the electrolytic pore solution of concrete more
rosion. However considerable reinforcement corrosion was observed in closely as compared to saturated calcium hydroxide solution. From the
specimens immersed in mixed chloride-sulfate solution. Jarrah et al. literature review, it is inferred that the work on corrosion performance
[13] reported that the time to initiation of reinforcement corrosion of steel in concrete powder aqueous solutions contaminated with chlo-
was higher in blended cement than plain cement in all chloride and ride ions and/or composite chloride-sulfate ions is meager. Therefore, in
chloride-sulfate solutions and the sulfate ions alone do not initiate the the present research work, an attempt has been made to study the elec-
reinforcement corrosion but they increase the corrosion activity once trochemical behaviour of steel in electrolytic concrete powder aqueous
the corrosion was initiated due to the conjoint presence of chloride solutions contaminated with chloride and composite chloride-sulfate
and sulfate salts. Dehwah et al. [14] have found that the presence of sul- ions through anodic polarization curves by conducting a potentiody-
fate ions in a chloride environment did not affect the time to initiation of namic polarization test. Further to analyze the effect of chemical compo-
reinforcement corrosion but corrosion current density increased with sition of the concrete powder aqueous solutions on corrosion behaviour
an increase in the concentration of sodium sulfate and magnesium of steel reinforcement, ionic concentration, pH and conductivity of con-
sulfate. crete powder aqueous solutions were determined. In addition, for the
The presence of chloride and sulfate salts significantly affects the purpose of analyzing the changes in phase composition of hardened
pore solution chemistry of concrete. The pore solution of concrete sig- concrete and for identifying different functional groups associated
nificantly varies in the concentration of hydroxyl ions, sulfate ions, chlo- with different products formed in concrete in the presence of chloride
ride ions, solubility of metal cations and temperature [15]. Different ion and sulfate ions, X-ray diffraction (XRD) analysis and Fourier trans-
researchers have investigated the corrosion behaviour of reinforcing form infrared (FTIR) spectroscopy were conducted.
steel in simulated concrete pore solutions. Dehwah et al. [9] studied
the effect of chloride and sulfate contamination on the pore solution 2. Experimental work
chemistry in plain and blended cements and the results from the
study indicated that the chloride binding capacity of both plain and The experimental program has been designed to evaluate the corro-
blended cements decreased due to the concomitant presence of chlo- sion performance of steel in ordinary Portland cement (OPC) and
ride and sulfate salts. It was also observed that the increase in chloride Portland pozzolana cement (PPC) concrete powder aqueous solutions
and sulfate ions in mixed chloride-sulfate solution enhances the corro- contaminated with different concentrations of chloride ions and sulfate
sion of steel reinforcement. Zhang et al. [16] have found that the passiv- ions. The details of materials used, test specimens and tests conducted
ity breakdown potential or pitting potential is lower with higher in the present investigation are presented below.
chloride concentrations and they also observed that the higher pH of
the simulated concrete pore solution facilitates the passivation of 2.1. Materials used and specimen preparation
steel, whereas the higher concentration of Cl− leads to a passivity break-
down at relatively lower potential. Ghods et al. [17] have investigated Concrete cube specimens with a size of 150 mm were prepared
the growth of oxide film on steel surface in saturated calcium hydroxide using ordinary Portland cement satisfying IS: 12269-1987 [22] and
solution with different amounts of NaOH, KOH and Ca(SO)4. The authors ASTM Type I [23]; and Portland pozzolana cement satisfying IS: 1489-
reported that pore solution composition has an effect on the protective 1991 [24] and ASTM Type IP [25] with a water-cement ratio (w/c) of
properties of passive oxide film and the presence of SO2− 4 ions in the 0.50. The chemical composition of OPC and PPC determined by XRF
pore solution has a significant negative effect on the protective proper- (X-ray fluorescence) analysis are presented in Table 1. Locally available
ties of the passive oxide film. Chen et al. [18] reported that in chloride river sand was used as fine aggregate. The specific gravity of sand is 2.61
free saturated calcium hydroxide solution, steel remains in a passive and it is conforming to grading zone II as per IS: 383-1970 [26] and as
state and the corrosion current of steel was very low. On the other per ASTM C33/C33M-13 [27]. The coarse aggregate of quartzite origin
hand in the saturated calcium hydroxide with 0.5 M NaCl, the corrosion
current density increased considerably and the steel surface was unsta-
Table 1
ble with chloride attack and localized corrosion appeared with FeCO3
Chemical composition of cement determined by X-ray fluorescence (XRF) analysis.
and Fe2O3 as main corrosion products on its surface. Padilla and
Alfantazi [19] found that the most severe corrosion damage in terms Compound (wt.%) CaO SiO2 Al2O3 Fe2O3 MgO Na2O K2O SO3 LOI
of corrosion rate and degradation of the corrosion film formed on the Ordinary Portland 65.2 19.2 5.2 2.4 3.4 0.3 0.62 1.5 1.4
surface and was observed when galvanized steel was immersed in cement (OPC)
NaCl + Na2SO4 solution whereas the best performance was observed Portland pozzolana 64.7 20.52 4.2 3.4 1.55 0.35 1.31 1.6 1.2
cement (PPC)
in MgCl2 + Na2SO4 solution. Pradhan and Bhattacharjee [20] have

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx 3

Table 2 Table 4
Chemical composition of coarse aggregate in wt%, determined by energy-dispersive X-ray Concentration of chloride and sulfate salts admixed in concrete mixes (added by weight of
(EDX) analysis. cement).

O Si Na K Ca Al Concentration of admixed
salts Abbreviation Group
42.8 29.2 0.1 15.7 0.2 8.7
3% NaCl 3NC Sodium chloride
5% NaCl 5NC
7% NaCl 7NC
is used and its chemical composition determined by energy-dispersive
3% NaCl + 3% Na2SO4 3NC + 3NS Sodium chloride plus sodium sulfate
X-ray (EDX) analysis is presented in Table 2. The coarse aggregates of 5% NaCl + 3% Na2SO4 5NC + 3NS
20 mm MSA (maximum size aggregate) with a specific gravity of 2.64 7% NaCl + 3% Na2SO4 7NC + 3NS
and 10 mm MSA with a specific gravity of 2.63 were used in the propor- 3% NaCl + 6% Na2SO4 3NC + 6NS
tion of 1.941:1 by mass of total coarse aggregate content to satisfy the 5% NaCl + 6% Na2SO4 5NC + 6NS
7% NaCl + 6% Na2SO4 7NC + 6NS
overall grading requirement of coarse aggregate as per IS: 383-1970 3% NaCl + 12% Na2SO4 3NC + 12NS
[26] and ASTM C33/C33M-13 [27]. Tap water from the laboratory was 5% NaCl + 12% Na2SO4 5NC + 12NS
used as mixing water in the preparation of concrete mixes. The water 7% NaCl + 12% Na2SO4 7NC + 12NS
content in all the concrete mixes was kept at 195 kg/m3. The mix pro- 3% NaCl + 3% MgSO4 3NC + 3MS Sodium chloride plus magnesium
5% NaCl + 3% MgSO4 5NC + 3MS sulfate
portion of concrete for both OPC and PPC is presented in Table 3.
7% NaCl + 3% MgSO4 7NC + 3MS
The concrete mixes were prepared with varying dosages of chloride 3% NaCl + 6%MgSO4 3NC + 6MS
and sulfate salts as shown in Table 4. The concrete mixes were admixed 5% NaCl + 6% MgSO4 5NC + 6MS
with only NaCl for chloride contamination. Sodium chloride (NaCl) is 7% NaCl + 6% MgSO4 7NC + 6MS
normally present in seawater and in contaminated soil and groundwa- 3% NaCl + 12% MgSO4 3NC +
12MS
ter in higher concentrations [28,12]. Further chloride ions may also
5% NaCl + 12% MgSO4 5NC +
enter into fresh concrete at the time of its preparation through chloride 12MS
contaminated aggregates, mixing water and chloride bearing admix- 7% NaCl + 12% MgSO4 7NC +
tures. In addition, as reported in literature, different researchers have 12MS
used sodium chloride in different concentrations as the source of chlo-
ride ions in their investigations [4,12,14]. On the basis of these factors,
in the present work, lower to very high concentrations of NaCl were square opening with a size of 150 μm. The sieved concrete powder
used to perform electrochemical measurements. The concentrations of was stored in air tight plastic containers. For the purpose of preparing
NaCl used in this investigation were 3%, 5% and 7% by weight of cement concrete powder aqueous solutions, the stored concrete powder was
content. Further in seawater and contaminated groundwater, sulfate mixed with distilled water in 1:1 proportion by mass and then stirred
salts mostly in the form of sodium sulfate and magnesium sulfate are for a period of half an hour followed by boiling for 15–20 min. After
also present along with chloride salts. In the present work, the concrete that, the concrete powder solution was allowed to settle and cool to
mixes were admixed with NaCl plus Na2SO4 and NaCl plus MgSO4 for room temperature. This solution was then filtered through Whatman
composite chloride-sulfate contaminations. The admixed concentra- no. 1 filter paper. The obtained filtered concrete powder aqueous solu-
tions of Na2SO4 and MgSO4 were 3%, 6% and 12% each by weight of ce- tion nearly represents all the species in the vicinity of the rebar in the
ment content. The required quantities of these salts were dissolved in contaminated concrete as it is extracted from concrete powder, which
the mixing water during the preparation of concrete mixes. Cube spec- is a mixture of cement hydrates, coarse aggregate, fine aggregate and
imens from different concrete mixes were prepared for obtaining con- admixed dosages of chloride and composite chloride-sulfate ions. The
crete powder samples. After 24 h of casting, the cube specimens were concrete powder aqueous solution was then used to perform a potenti-
demoulded and subjected to moist curing till the age of 28 days. Then odynamic polarization test on the prepared steel specimens.
the specimens were removed from the curing tank and kept in the lab-
oratory exposure condition till the period of crushing. The steel speci- 2.3. Test techniques
mens of 12 mm diameter and 70 mm length were used as steel
reinforcement and these were made from commonly used Tempcore 2.3.1. Chemical analysis of concrete powder aqueous solution
TMT (thermomechanically treated) ribbed steel bars. The chemical The chemical composition of the solution extracted from concrete
composition of steel reinforcement determined by energy-dispersive powder depends on the type of binder (OPC and PPC) used and also
X-ray (EDX) analysis is presented in Table 5. The steel specimens were on salt concentrations (NaCl, Na2SO4 and MgSO4), which are admixed
cleaned with wire brush to remove any surface scale. A hole of 3 mm di- at the time of preparation of the concrete mix. The extracted concrete
ameter was drilled and threaded at one end of the steel specimen. powder aqueous solutions are chemically analyzed to determine sodi-
Epoxy coating was applied on the surface of a steel specimen leaving um (Na+), potassium (K+), calcium (Ca++), chloride (Cl−) and sulfate
an exposed portion of 5 mm length at the opposite face of the drilled (SO2− +
4 ) ion concentrations. The concentrations of cations i.e. Na , Ca
++

end. The schematic diagram of a steel specimen is shown in Fig. 1. and K+ ions in concrete powder aqueous solutions were determined by
using a flame photometer by preparing appropriate dilutions. Before
2.2. Preparation of concrete powder aqueous solutions measuring the concentrations of Na+, Ca++ and K+ ions, the flame pho-
tometer was calibrated with standard solutions of Na+ (10 ppm), Ca++
The cubes prepared for obtaining concrete powder were crushed at (100 ppm) and K+ (10 ppm). The procedure to determine Na+, Ca++
the age of 56 days from the day of preparation in the compression test- and K+ ions by using the flame photometer was followed as mentioned
ing machine and were further crushed in an abrasion testing machine. in the Standard Methods for the examination of water and wastewater
The collected concrete powder was then sieved through a sieve of
Table 5
Table 3 Chemical composition of steel in wt%, determined by energy-dispersive X-ray (EDX)
Mixture proportion of concrete for OPC and PPC. analysis.

Ingredients Cement Water Fine aggregate Coarse aggregate Mn Si Ni Cr Cu S P C Fe

Quantity (kg/m3) 390 195 648 1152 1.2 0.6 0.2 0.2 0.1 0.2 0.1 b0.1 Balance

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
4 F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx

Section Y-Y
Epoxy coating
Y 12 mm
70 mm

12 mm

3mm dia. threaded hole for


connecting to corrosion
5 mm exposed Y
monitoring instrument
length

Fig. 1. Schematic diagram of a steel specimen.

published by the American Public Health Association (APHA) [29]. The AC serial no. 1542-sequencer). The guidelines for conducting a potenti-
free chloride (Cl−) ion concentration in the concrete powder aqueous odynamic polarization test are mentioned in ASTM G5-12 [30]. In the
solution was determined by argentometric titration. The procedure of present work, the potentiodynamic polarization test was conducted
argentometric titration to determine free Cl− ion concentration was on the steel specimen by applying the potential scan from 0 mV to
followed as described in Standard Methods for the examination of 1500 mV with an offset from equilibrium potential at a sweep rate of
water and wastewater published by APHA [29]. The turbidimetric meth- 50 mV per minute. The anodic polarization curves obtained from the po-
od as mentioned in Standard Methods for the examination of water and tentiodynamic polarization test were analyzed to identify the potential
wastewater published by APHA [29] was used to determine the sulfate ranges of different zones of corrosion of the steel reinforcement. In this
ion (SO2−
4 ion) concentration in the concrete powder aqueous solution. investigation, two replicate steel specimens were tested for a given con-
crete powder aqueous solution to observe the reproducibility.
2.3.2. pH and conductivity measurement
The pH and conductivity of concrete powder aqueous solutions con- 2.3.4. X-ray diffraction (XRD) analysis
taminated with chloride ions and chloride-sulfate ions were deter- X-ray diffraction was conducted on concrete powder samples to an-
mined. The digital pH meter with pH range 0–14 and digital alyze the changes in the phase composition of hardened concrete. The
conductivity meter were used to determine pH and conductivity respec- analysis was performed on a Bruker D-8 Advance X-ray diffractometer
tively of the concrete powder aqueous solutions. with Cu Kα radiation (λ = 1.5405 Å). Diffraction patterns were gener-
ated on a vertical goniometer attached to a board focus X-ray tube
2.3.3. Potentiodynamic polarization test with a copper target operating at 40 kV and 40 mÅ. The concrete pow-
A potentiodynamic polarization test was carried out to evaluate the der was filled into the sample holder and was scanned from 5° to 55°
electrochemical behaviour of steel specimens in electrolytic concrete (2θ) at a sampling interval of 0.05° 2θ per second. After obtaining the
powder aqueous solutions. The electrochemical cell consists of a con- XRD patterns, the phase identification process involves the calculation
crete powder aqueous solution, working electrode, auxiliary electrode of the most likely match score for a given phase based on peak intensity
and reference electrode. The steel specimen immersed in the aqueous and peak position, when compared with the database of standard
solution was used as the working electrode. A saturated calomel phases.
electrode (SCE) and a platinum electrode were used as the reference
electrode and auxiliary electrode respectively. The schematic represen- 2.3.5. Fourier transform infrared (FTIR) spectroscopy
tation of the test set-up is shown in Fig. 2. Fourier transform infrared (FTIR) spectroscopy was conducted to
The potentiodynamic polarization test was performed on steel identify different functional groups associated with different products
specimens using a corrosion monitoring instrument (make: ACM, Gill formed in concrete. The FTIR spectrum of a concrete powder sample

Fig. 2. Schematic illustration of an electrochemical cell.

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx 5

was collected in the transmission mode using a Thermo Fisher Scientific 3.2. Chemical composition of chloride-sulfate contaminated concrete pow-
Nicolet iS10 FTIR spectrometer. Sample pallets were prepared by mixing der aqueous solution
250 mg of potassium bromide (KBr) with 3 mg of concrete powder sam-
ple. Fifteen scans were recorded over a range of 4000 cm−1 to 400 cm−1. The measured ionic concentration along with pH and conductivity of
The background spectrum was collected at ambient atmosphere and then concrete powder aqueous solutions prepared from OPC and PPC and
the spectra of the samples were collected. contaminated with conjoint chloride-sulfate salts are presented in
Table 7 for NaCl plus Na2SO4 and in Table 8 for NaCl plus MgSO4 contam-
inations. From these tables, it is observed that the concentration of Cl−
3. Results and discussion ion increased with an increase in admixed NaCl concentration for both
types of cement and at all admixed concentrations of Na2SO4 and
3.1. Chemical composition of chloride contaminated concrete powder aque- MgSO4. The Cl− ion concentration was higher whereas SO2− 4 ion con-
ous solution centration was lower in the concrete powder aqueous solution admixed
with NaCl plus MgSO4 as compared to that admixed with NaCl plus
The chemical composition of a concrete powder aqueous solution Na2SO4 for both OPC and PPC as evident from Tables 7 and 8. This may
prepared from the control mix and chloride contaminated concrete be attributed to reduced bound chloride and increased sulfate binding
mixes made with OPC and PPC are presented in Table 6. In addition in with cement hydration products in the presence of MgSO4 in concrete.
this table, measured pH and conductivity values of solutions are also From Table 7, it is observed that in the conjoint presence of NaCl plus
presented. From Table 6, it is observed that the concentration of free Na2SO4, the concentration of Cl− ion increased whereas that of SO2− 4 ion
chloride ion i.e. Cl− ion increased with an increase in admixed NaCl dos- decreased with an increase in Na2SO4 dosage in OPC. This may be due to
age in both OPC and PPC. Further chloride ion concentration was lower lower chloride binding as a result of the preferential reaction of sulfate
in OPC as compared to that in PPC in the presence of admixed NaCl. This ions than chloride ions, with C3A hydrates resulting in higher Cl− ion
may be attributed to higher chloride binding with C3A in OPC as com- and lower SO24 − ion concentrations in the presence of NaCl plus
pared to that in PPC as a result of higher C3A content in OPC. The concen- Na2SO4. In PPC the opposite behaviour was observed i.e. the concentra-
tration of sulfate ion was higher in OPC as compared to that in PPC as tion of Cl− ion decreased whereas that of SO2− 4 ion increased with an in-
observed from Table 6. It may be noted that sulfate ion present in the crease in Na2SO4 dosage in the presence of NaCl plus Na2SO4. This may
concrete powder solution (made from the control mix and chloride con- be due to the preferential reaction of chloride ions than sulfate ions,
taminated concrete mix) is due to the presence of gypsum added in the with C3A hydrates, thereby resulting in lower Cl− ion concentration
manufacturing process to control the early setting and hardening be- and higher SO2− 4 ion concentration in PPC in the conjoint presence of
haviour of Portland cement. The higher concentration of sulfate ion in NaCl plus Na2SO4.
OPC as compared to that in PPC may be due to the preferential reaction From Table 8, it is observed that the concentration of SO2− 4 ion de-
of chloride ion than gypsum, with C3A in OPC. The conductivity of the creased whereas that of Cl− ion increased with an increase in MgSO4
concrete powder aqueous solution made from the control mix was dosage in both OPC and PPC in the conjoint presence of NaCl plus
higher in PPC as compared to that in OPC, which may be attributed to MgSO4. This may be attributed to higher sulfate binding as compared
higher concentration of cations Na+, Ca++ and K+ in PPC than that in to chloride binding, with cement hydration products in the presence
OPC as observed from Table 6. Further, the conductivity of a chloride of MgSO4 in concrete.
contaminated concrete powder aqueous solution made from PPC was From Tables 7 and 8, it is observed that the conductivity of the con-
higher than that made from OPC, which may be due to the higher con- crete powder aqueous solution increased with an increase in admixed
centration of Cl− ion in PPC as compared that in OPC. In addition, the NaCl concentration for OPC and PPC at all levels of admixed Na2SO4
concentrations of cations i.e. Ca++ and K+ were also higher in PPC as and MgSO4, which may be attributed to an increase in Cl− concentra-
compared to those made from OPC as observed from Table 6. The higher tion. The conductivity of the concrete powder aqueous solution was
concentration of Ca++ and K+ ions in PPC may be attributed to an alter- higher in the conjoint presence of NaCl plus MgSO4 as compared to
ation in the extent of hydration of cement compounds due to the pozzo- that in the conjoint presence of NaCl plus Na2SO4. This indicates that
lanic reaction in PPC concrete and also due to a change in reactivity of the presence of sulfate ion when associated with magnesium cation in-
the alkali compounds. The concentration of Na+ ion was higher in creases the conductivity in the presence of NaCl. Further, the conductiv-
OPC as compared to that in PPC, which may be attributed to the reac- ity of the solution made from OPC increased with an increase in
tion of chloride ions with hydrated C3A to a greater extent in OPC in admixed Na2SO4 and MgSO4 concentrations. In the case of PPC, the con-
the presence of admixed NaCl, thereby resulting in a higher concen- ductivity increased with an increase in admixed MgSO4 concentration
tration of Na + ion in the concrete powder aqueous solution. The whereas the conductivity mostly decreased with an increase in admixed
presence of sodium chloride decreased the pH of the concrete pow- Na2SO4 concentration. These variations in the conductivity of the con-
der aqueous solution as observed from Table 6. However, there was crete powder aqueous solution made from OPC and PPC in the conjoint
no significant difference in the pH value of the concrete powder presence of NaCl plus Na2SO4 and NaCl plus MgSO4 may be attributed to
aqueous solution with different concentrations of admixed NaCl the variations in both Cl− ion and SO2− 4 ion concentrations as observed
and also between OPC and PPC. from Tables 7 and 8. The concentrations of cations i.e. Na+ and Ca++ in

Table 6
Chemical composition, pH and conductivity of a concrete powder aqueous solution prepared from control concrete and concrete mix admixed with NaCl for both OPC and PPC.

Cement Admixed salts concentration (% by weight of pH Conductivity Cl− SO2−


4 Na+ Ca++ K+
type cement) (mS/cm) (mmol/l) (mmol/l) (mmol/l) (mmol/l) (mmol/l)

OPC Control mix (without salt contamination) 13.4 5.5 2.8 0.22 12.8 25.2 11.2
PPC Control mix (without salt contamination) 13.2 6.6 5.6 0.3 17.1 88.6 349.1
OPC 3% NC 12.39 22.2 67.7 1.5 155.2 62.4 15.5
5% NC 12.36 27.3 138.2 1.7 174.6 94.7 16.6
7% NC 12.34 33.8 169.2 2.2 227.4 126 23.5
PPC 3% NC 12.36 24.4 73.3 1.3 113.7 514.6 33.9
5% NC 12.34 28.2 146.7 1.5 138.9 791.7 35.3
7% NC 12.32 34.6 172.1 1.7 184.2 1058.7 35.8

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
6 F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx

Table 7
Chemical composition, pH and conductivity of a concrete powder aqueous solution prepared from concrete mix admixed with NaCl and Na2SO4 for both types of cement.

Cement Admixed salts concentration (% by weight of pH Conductivity Cl− SO2−


4 Na+ Ca++ K+
type cement) (mS/cm) (mmol/l) (mmol/l) (mmol/l) (mmol/l) (mmol/l)

OPC 3% NaCl + 3% Na2SO4 12.66 38.4 42 51.6 224.4 130.6 9.0


3% NaCl + 6% Na2SO4 12.6 41.6 54 40.7 233.7 134.4 9.9
3% NaCl + 12% Na2SO4 12.57 47.4 62 29.4 242.2 147.2 10.1
PPC 3% NaCl + 3% Na2SO4 12.48 40 71 40.1 150.4 1120.3 31.5
3% NaCl + 6% Na2SO4 12.64 38.7 65 44.8 194.8 872.4 28.6
3% NaCl + 12% Na2SO4 12.72 39.7 56 59.4 221.7 717.2 25.6
OPC 5% NaCl + 3% Na2SO4 12.62 39.7 124 30.5 230.7 160.6 11.1
5% NaCl + 6% Na2SO4 12.58 42.3 133 19.1 284.6 176.2 11.1
5% NaCl + 12% Na2SO4 12.55 49.2 135 18.7 285.9 196.9 11.3
PPC 5% NaCl + 3% Na2SO4 12.44 42.81 121 23.4 159.1 1033.0 38.8
5% NaCl + 6% Na2SO4 12.61 40.2 116 33.2 219.0 627.4 37.2
5% NaCl + 12% Na2SO4 12.68 40.4 113 44.8 269.6 504.5 36.2
OPC 7% NaCl + 3% Na2SO4 12.61 40.3 144 13.7 298.0 188.4 12.0
7% NaCl + 6% Na2SO4 12.56 45.7 158 7.0 349.1 199.1 12.3
7% NaCl + 12% Na2SO4 12.44 50.2 164 5.8 455.2 235.5 12.3
PPC 7% NaCl + 3% Na2SO4 12.18 47.4 138 13.2 192.2 908.2 48.0
7% NaCl + 6% Na2SO4 12.58 42.4 135 23.4 238.3 593.2 42.2
7% NaCl + 12% Na2SO4 12.65 41.6 118 40.6 314.4 492.2 40.5

the concrete powder aqueous solution varied significantly with concen- attributed to the formation of sodium hydroxide (as a result of the reac-
trations of admixed NaCl, Na2SO4 and MgSO4. However, the variation in tion between calcium hydroxide and sodium sulfate), which increases
concentration of K+ ion with an admixed concentration of these salts the pH value. In the presence of magnesium sulfate, magnesium hy-
was not significant. Further the concentrations of Ca++ and K+ ions in droxide that is formed due to the reaction between calcium hydroxide
the concrete powder aqueous solution made from PPC were higher and magnesium sulfate has very low solubility and low pH value [3]
than that in the solution made from OPC in the conjoint presence of that has resulted in a reduction in pH value of the concrete powder
NaCl plus Na2SO4 and NaCl plus MgSO4 as observed from Tables 7 and aqueous solution contaminated with NaCl plus MgSO4.
8. The higher concentration of Ca++ and K+ ions in PPC may be due
to a change in the extent of the hydration reaction due to the pozzolanic 3.3. Different zones of corrosion
activity and also as a result of a change in reactivity of the alkali com-
pounds. The concentration of Na+ ion was higher in the concrete pow- The anodic polarization curves for steel in electrolytic concrete pow-
der aqueous solution contaminated with NaCl plus Na2SO4 in OPC than der aqueous solutions made from different concrete mixes have been
that in PPC, whereas in NaCl plus MgSO4 contamination, the opposite obtained by conducting a potentiodynamic polarization test. The anodic
behaviour was observed, i.e. the Na+ ion concentration was higher in polarization curves of steel in concrete powder aqueous solutions made
PPC as compared to that in OPC. In NaCl plus Na2SO4 contamination, from OPC and PPC at w/c ratio of 0.5 for the control mix are shown in Fig.
the higher concentration of Na+ ion in OPC than that in PPC may be at- 3. In these curves, different zones of corrosion of steel namely the active
tributed to the reaction of sodium sulfate with calcium hydroxide to a zone, passive zone and transpassivity zone are shown. In the presence of
greater extent, thereby resulting in a higher concentration of Na+ ion. chloride ions, the transpassivity zone is termed as pitting zone.
In PPC, the dominant effect of admixed NaCl has resulted in a higher From Fig. 3, it is observed that the range of the passive zone is higher
concentration of Na+ ion in the presence of MgSO4 as compared to OPC. in OPC as compared to that in PPC, which may be attributed to more al-
From Tables 7 and 8, it is observed that the concrete powder aqueous kalinity due to the availability of more amounts of calcium hydroxide in
solution contaminated with NaCl plus Na2SO4 showed a higher pH as the OPC concrete. The corrosion potential (Ecorr), potential at the point
compared to that contaminated with NaCl plus MgSO4 for both OPC of transition from active to passive state i.e. act/pass zone boundary po-
and PPC. The higher pH in the presence of sodium sulfate may be tential and potential at the point of transition from passive to

Table 8
Chemical composition, pH and conductivity of a concrete powder aqueous solution prepared from concrete mix admixed with NaCl and MgSO4 for both types of cement.

Cement Admixed salts concentration (% by weight of pH Conductivity Cl− SO2−


4 Na+ Ca++ K+
type cement) (mS/cm) (mmol/l) (mmol/l) (mmol/l) (mmol/l) (mmol/l)

OPC 3% NaCl + 3% MgSO4 12.36 41.4 73 10.26 103.5 132.1 20.7


3% NaCl + 6% MgSO4 12.24 44.2 76 3.68 110.2 171.2 20.2
3% NaCl + 12% MgSO4 12.01 48.5 85 2.77 135.4 172.9 19.6
PPC 3% NaCl + 3% MgSO4 12.27 44.9 79 8.2 104.8 859.3 30.7
3% NaCl + 6% MgSO4 12.18 46.6 85 3.86 113.7 658.6 31.2
3% NaCl + 12% MgSO4 12.04 51.3 90 1.6 146.3 592.9 30.8
OPC 5% NaCl + 3% MgSO4 12.32 43.6 141 5.13 193.5 166.9 15.9
5% NaCl + 6% MgSO4 12.21 45.1 147 3.49 193.5 176.2 15.5
5% NaCl + 12% MgSO4 11.97 50.4 158 1.86 198.9 194.4 14.3
PPC 5% NaCl + 3% MgSO4 12.23 46.2 152 4.25 194.8 814.2 33.3
5% NaCl + 6% MgSO4 12.15 49.7 161 3.37 215.4 609.6 35.0
5% NaCl + 12% MgSO4 11.84 51.8 169 1.36 221.8 492.2 35.1
OPC 7% NaCl + 3% MgSO4 12.28 47.8 164 4.17 204.4 199.2 13.6
7% NaCl + 6% MgSO4 12.17 48.3 175 2.86 226.1 207.0 12.7
7% NaCl + 12% MgSO4 11.78 52.6 178 1.6 247.8 221.1 12.3
PPC 7% NaCl + 3% MgSO4 12.21 48.7 181 4.01 210.0 754.0 35.4
7% NaCl + 6% MgSO4 12.1 50.8 183 2.81 237.0 509.0 37.9
7% NaCl + 12% MgSO4 11.33 54.5 186 0.43 243.5 404.2 38.3

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx 7

Fig. 3. Anodic polarization curve showing zones of corrosion obtained for steel in the concrete powder aqueous solution made from OPC and PPC concrete (control mix).

transpassive state i.e. pass/transpass zone boundary potential are Table 9 are the average value of two replicate steel specimens for a
shown in Fig. 3. In the presence of chloride ion, the potential at the given concrete powder aqueous solution.
point of transition from passive to pitting state is termed as breakdown From Table 9, it is observed that the corrosion potential (Ecorr) be-
potential or pitting potential. came more negative with an increase in admixed NaCl concentration
from 3% to 7% for both OPC and PPC. In addition, the range of a passive
3.3.1. Effect of chloride contamination on zones of corrosion zone (calculated from the difference of breakdown potential and act/
The anodic polarization curves of steel in concrete powder aqueous pass boundary potential) decreased with an increase in admixed chlo-
solutions contaminated with 3%, 5% and 7% NaCl concentrations are ride content in both OPC and PPC. The breakdown potential (pitting po-
shown in Fig. 4 for both OPC and PPC. From these obtained polarization tential) became more negative with an increase in admixed NaCl
curves, corrosion potential (Ecorr), act/pass boundary potential and dosage, which is attributed to an increase in Cl− ion concentration in
pass/pitt boundary potential (pitting potential) were obtained and are the aqueous solution as observed from Table 6. While analyzing the ef-
presented in Table 9. In addition, the potential values for the control fect of binder type on pitting potential, it is observed that the pitting po-
mix (i.e. without any admixed salt) are also presented in this table. As tential of steel in PPC is more negative than that in OPC. This is
already stated, two replicate steel specimens were tested for a given attributed to higher Cl− ion concentration in PPC as compared to that
concrete powder aqueous solution to observe the reproducibility. in OPC. Further, the range of the passive zone of a steel reinforcement
From the obtained polarization curves of replicates, it is observed that, was less in PPC than that in OPC at all levels of chloride contamination.
there is not much difference between the profiles of polarization curve A typical plot showing the variations of boundary potentials with Cl−
of both the replicates. The boundary potential values presented in ion concentration for OPC is presented in Fig. 5. From this figure, it is ob-
served that the range of the passive zone decreased with an increase in
Cl− ion concentration.
The XRD patterns obtained from concrete powder samples contam-
inated with 3%, 5% and 7% NaCl concentrations are shown in Fig. 6a, b
and c respectively, for both OPC and PPC. The XRD patterns in Fig.
6(a–c) indicate the peaks of gypsum (G), ettringite (E), calcium hydrox-
ide (CH), calcium carbonate (CC), quartz (Q), thaumasite (T) and calci-
um chloroaluminate (CCA), which are formed in concrete. The calcium
chloroaluminate peak was found at 11.2° 2θ and 23° 2θ. The peak inten-
sity of CCA was more in OPC as compared to that in PPC at all dosages of
admixed NaCl, as observed from Fig. 6(a–c), which is attributed to more
chloride binding with hydrated C3A in OPC than that in PPC. It may be
noted that the Cl− ion concentration was lower in OPC as compared to
that in PPC as observed from Table 6. Therefore, the steel reinforcement
in a chloride contaminated concrete powder aqueous solution made
from OPC showed a higher range of passivity as compared to that
made from PPC. Gypsum peaks were identified at 32.1° 2θ and 50.5°
2θ and the presence of this primary gypsum may be attributed to its ad-
dition to a Portland cement clinker during manufacturing, to prevent
Fig. 4. Anodic polarization curves for steel in concrete powder aqueous solutions prepared
flash setting of cement. Gypsum when combined with C3A, forms
from OPC and PPC concrete admixed with 3% NaCl, 5% NaCl and 7% NaCl (added by weight ettringite. The peaks of ettringite were found at 8.8° 2θ, 15.75° 2θ,
of cement). 25.6° 2θ, and 27.5° 2θ. It is observed that the peaks of ettringite in OPC

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
8 F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx

Table 9
Corrosion potential and boundary potentials of steel reinforcement in a concrete powder aqueous solution prepared from control concrete and concrete admixed with NaCl for OPC and
PPC.

Cement type Admixed salts concentration Corrosion potential (mV/SCE) Act/pass boundary potential Pass/transpass boundary potential (for control mix) and
(% by weight of cement) (mV/SCE) Pass/pitt boundary potential (pitting potential) (mV/SCE)

OPC Control mix (without salt −346 −216 523


contamination)
PPC Control mix (without salt −280 −211 430
contamination)
OPC 3% NaCl −326 −236 −34
5% NaCl −349 −283 −105
7% NaCl −393 −342 −178
PPC 3% NaCl −338 −267 −83
5% NaCl −360 −304 −145
7% NaCl −363 −334 −186

concrete are less intense than that in PPC concrete at all levels of [33–35] as shown in Fig. 7(a–c). The bands ranging from 996 cm−1 to
admixed NaCl. This is due to the preferential reaction of chloride ions 1004 cm−1 and 776 cm−1 to 778 cm−1 for OPC and at 940 cm−1 and
with C3A to form more amounts of calcium chloroaluminate in OPC, ranging from 725 cm−1 to 730 cm−1 for PPC represent ν1 and ν4
resulting in lesser availability of C3A to react with gypsum to form a vibrations of SO2−
4 bands contributed by the presence of gypsum
lower amount of ettringite. The OPC concrete showed the precipitation [31–33]. The formation of ettringite as indicated by XRD patterns was
of calcium hydroxide through well-defined peaks at 18.08° 2θ, 34.1° 2θ, corroborated by the presence of Al\\O peak at 872 cm−1 for OPC and
and 36.5° 2θ, whereas in PPC, the peaks of calcium hydroxide almost 824 cm−1 for PPC [33,35] as shown in Fig. 7(a–c) at all dosages of
disappeared at 18.08° 2θ and 34.1° 2θ. The peaks of calcium hydroxide admixed chloride.
in PPC was found only at 36.5° 2θ with reduced intensity as compared
to that in OPC as evident from Fig. 6(a–c). The reduced peaks of calcium 3.3.2. Effect of conjoint chloride-sulfate contamination on zones of
hydroxide in PPC are due to its consumption in the pozzolanic reaction. corrosion
Further peaks of quartz were found at 20.85° 2θ, 26.65° 2θ, 39.45° 2θ, The anodic polarization curves of steel in concrete powder aqueous
42.5° 2θ and 50.1° 2θ, as shown in Fig. 6(a–c), which is mostly due to solutions contaminated with all concentrations (shown in Table 4) of
the presence of aggregates in the concrete. Similarly, the peaks of NaCl plus Na2SO4 and NaCl plus MgSO4 were obtained and some typical
thaumasite and calcium carbonate were found at 27.9° 2θ and 29.4° 2θ anodic polarization curves of steel in concrete powder aqueous solu-
respectively. tions contaminated with 3%NaCl + 3%Na2SO4, 5%NaCl + 6%Na2SO4,
As stated earlier, for the purpose of identifying different functional and 7%NaCl + 12%Na2SO4 are shown in Figs. 8 and 9 for OPC and PPC re-
groups associated with different products formed in concrete, Fourier spectively. Similarly Figs. 10 and 11 show the typical anodic polarization
transform infrared (FTIR) spectroscopy was conducted. FTIR spectra of curves obtained from OPC and PPC respectively in concrete powder
concrete powder samples contaminated with 3%, 5% and 7% NaCl concen- aqueous solutions contaminated with 3%NaCl + 3%MgSO4, 5%NaCl +
trations are shown in Fig. 7a–c respectively, for both OPC and PPC. From 6%MgSO4, and 7%NaCl + 12%MgSO4. From the anodic polarization
Fig. 7(a–c), it is observed that the bands ranging from 3445 cm−1 to curves, the values of corrosion potential (Ecorr), act/pass boundary po-
3452 cm−1 cm and 1642 cm−1 to 1649 cm−1 for OPC and those at tential and pass/pitt boundary potential (pitting potential) were obtain-
3394 cm−1 and ranging from 1594 cm−1 to 1598 cm−1 for PPC at all ed and are presented in Table 10 for NaCl plus Na2SO4 and NaCl plus
dosages of admixed chloride are caused by stretching and bending MgSO4 contaminations. The boundary potential values presented in
bands of the O\\H group particularly contributed from gypsum these tables are the average value of two replicate steel specimens for
[31–33]. Further, the infrared spectra for OPC indicate an additional a given concrete powder aqueous solution.
stretching band of the O\\H group at 3663 cm−1 that is contributed by
the presence of more amounts of calcium hydroxide in the OPC concrete 3.3.2.1. Effect of conjoint NaCl plus Na2SO4 contamination on passivity of
[31,33]. The XRD patterns as shown in Fig. 6(a–c) indicate the presence steel. From the boundary potential values presented in Table 10, it is ob-
of calcium carbonate in concrete at 29.4° 2θ, which is substantiated by served that the range of the passive zone decreased with an increase in
infrared spectra showing CO23 − bands ranging from 1424 cm− 1 to admixed NaCl concentration irrespective of admixed Na2SO4 concentra-
1432 cm−1 for OPC and ranging from 1388 cm−1 to 1399 cm−1 for PPC tion for both OPC and PPC. However the change in range of the active
zone with admixed NaCl concentration is not systematic in the presence
of sulfate ions for both types of cement. Further from Table 10, it is ob-
served that the range of the passive zone, which is calculated from the
difference of pass/pitt boundary potential and act/pass boundary poten-
tial is higher in OPC as compared to that in PPC at 3% Na2SO4 concentra-
tion whereas PPC showed higher passivity range at 6% and 12% Na2SO4
concentrations for all dosages of admixed NaCl. From the results pre-
sented in Table 7, it is observed that for 3% Na2SO4, the Cl− ion concen-
tration was significantly higher in PPC as compared to that in OPC at 3%
NaCl, whereas there was a minor difference in Cl− ion concentration be-
tween OPC and PPC at 5% and 7% NaCl concentrations. However at 6%
and 12% Na2SO4 concentrations, Cl− ion concentration was mostly
higher in the concrete powder aqueous solution made from OPC than
that in PPC at all dosages of NaCl. This indicates that the higher passivity
range in OPC at a lower Na2SO4 concentration (i.e. 3%) and that in PPC at
higher Na2SO4 concentrations (i.e. 6% and 12%) may be attributed to
Fig. 5. Potential vs. Cl− ion concentration in OPC concrete admixed with 3%, 5% and 7% higher chloride binding resulting in a lower Cl− ion concentration at
NaCl (added by weight of cement). corresponding Na2SO4 concentrations in the presence of NaCl.

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx 9

Fig. 7. a: FTIR spectra of OPC and PPC concrete admixed with 3% NaCl (added by weight of
cement). b: FTIR spectra of OPC and PPC concrete admixed with 5% NaCl (added by weight
of cement). c: FTIR spectra of OPC and PPC concrete admixed with 7% NaCl (added by
weight of cement).

From Table 10, it is observed that the passivity breakdown potential


Fig. 6. a: XRD patterns of OPC and PPC concrete admixed with 3% NaCl (added by weight of
cement). b: XRD patterns of OPC and PPC concrete admixed with 5% NaCl (added by
or pitting potential of steel in aqueous solutions made from OPC con-
weight of cement). c: XRD patterns of OPC and PPC concrete admixed with 7% NaCl crete decreased (i.e. became more negative) with the increase in
(added by weight of cement). Na2SO4 concentration at all dosages of NaCl. This may be attributed to

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
10 F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx

Fig. 8. Typical anodic polarization curves obtained for steel in concrete powder aqueous Fig. 10. Typical anodic polarization curves obtained for steel in concrete powder aqueous
solutions prepared from OPC concrete admixed with different concentrations of NaCl solutions prepared from OPC concrete admixed with different concentrations of NaCl and
and Na2SO4 (added by weight of cement). MgSO4 (added by weight of cement).

sulfate ions are identified in the XRD patterns at 2θ values the same as
an increase in Cl− ion concentration and a decrease in pH of the solution that in the case of chloride contaminated concrete. In Fig. 12, the XRD
(Table 7) with an increase in Na2SO4 concentration in the presence of patterns show the peaks of gypsum and ettringite for both OPC and
NaCl. For steel in the concrete powder aqueous solution made from PPC. The formation of gypsum and ettringite is also corroborated from
PPC, the opposite behaviour was observed, i.e. the pitting potential in- FTIR spectra shown in Fig. 13 for the above mentioned typical combina-
creased (i.e. became less negative) with the increase in concentration tion of NaCl plus Na2SO4 in both OPC and PPC. For OPC, the bands at
of Na2SO4 at all dosages of NaCl as observed from Table 10. The increase 3447 cm−1 and 1641 cm−1 as shown in the FTIR spectra (Fig. 13) corre-
in pitting potential for PPC may be due to a decrease in Cl− ion concen- spond to stretching and bending modes of the O\\H group contributed
tration and an increase in pH of the solution with an increase in Na2SO4 from gypsum. The bands at 1011 cm−1 and ranging from 649 cm−1 to
concentration in the presence of NaCl as observed from Table 7. This in- 778 cm−1 are due to ν1 and ν4 vibrations of SO2− 4 associated with gyp-
dicates that the breakdown/pitting potential is a function of Cl− ion con- sum. The presence of ettringite is confirmed by the stretching bands of
centration in the solution, which in turn depends on the concentration Al\\O at 874 cm−1 and 533 cm−1 in OPC concrete. For PPC concrete,
of Na2SO4 and is also influenced by a little change in pH value of the so- FTIR spectra shown in Fig. 13 indicate the stretching and bending
lution. The minimum (more negative) pitting potential was observed in modes of the O\\H group at 3447 cm−1 and 1638 cm−1, which are con-
the presence of higher Cl− ion concentration and lower SO2− 4 ion con- tributed from gypsum. Further, the bands at 1000 cm−1 and ranging
centration (Tables 7 and 10) for both OPC and PPC in the concrete pow- 601 cm−1 to 776 cm−1 due to ν1 and ν4 vibrations of SO2− 4 are also as-
der aqueous solution contaminated with both NaCl and Na2SO4. The sociated with gypsum. The Al\\O stretching bands associated with
reasons for variations in Cl− ion and SO2−4 ion concentrations for OPC ettringite are found at 874 cm− 1 and 534 cm−1 for PPC as shown in
and PPC are already stated in Section 3.2. Fig. 13. Similar to 3% NaCl plus 3% Na2SO4 contamination, functional
The XRD patterns of concrete powder samples contaminated with groups associated with different products as shown by FTIR spectra
different concentrations of NaCl plus Na2SO4 were obtained and that were also obtained for other levels of NaCl plus Na2SO4 contamination.
of a typical chloride-sulfate contamination is presented in Fig. 12 for The peak intensity of calcium chloroaluminate was more in PPC than
3%NaCl + 3%Na2SO4 for both OPC and PPC. It is to be noted that, the that in OPC for 3% NaCl plus 3% Na2SO4 contamination as observed from
compounds formed in concrete in the presence of composite chloride- Fig. 12. In PPC the preferential reaction of chloride ions with C3A has led

Fig. 9. Typical anodic polarization curves obtained for steel in concrete powder aqueous Fig. 11. Typical anodic polarization curves obtained for steel in concrete powder aqueous
solutions prepared from PPC concrete admixed with different concentrations of NaCl solutions prepared from PPC concrete admixed with different concentrations of NaCl and
and Na2SO4 (added by weight of cement). MgSO4 (added by weight of cement).

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx 11

Table 10
Corrosion potential and boundary potentials of steel reinforcement in a concrete powder aqueous solution prepared from concrete mix admixed with NaCl plus Na2SO4 and NaCl plus
MgSO4 for both types of cement.

Chloride-sulfate Cement Admixed salts concentration (% by Corrosion potential Act/pass boundary Pass/pitt boundary potential (pitting
contamination type weight of cement) (mV/SCE) potential (mV/SCE) potential) (mV/SCE)

Sodium chloride plus OPC 3% NaCl + 3% Na2SO4 −322 −202 369


sodium sulfate 3% NaCl + 6% Na2SO4 −328 −248 27
3% NaCl + 12% Na2SO4 −356 −305 −80
PPC 3% NaCl + 3% Na2SO4 −362 −284 −54
3% NaCl + 6% Na2SO4 −318 −265 59
3% NaCl + 12% Na2SO4 −354 −212 120
OPC 5% NaCl + 3% Na2SO4 −344 −306 −34
5% NaCl + 6% Na2SO4 −426 −363 −141
5% NaCl + 12% Na2SO4 −409 −379 −197
PPC 5% NaCl + 3% Na2SO4 −440 −408 −189
5% NaCl + 6% Na2SO4 −315 −289 −33
5% NaCl + 12% Na2SO4 −328 −250 18
OPC 7% NaCl + 3% Na2SO4 −333 −258 −83
7% NaCl + 6% Na2SO4 −381 −318 −167
7% NaCl + 12% Na2SO4 −346 −290 −168
PPC 7% NaCl + 3% Na2SO4 −361 −310 −152
7% NaCl + 6% Na2SO4 −356 −302 −83
7% NaCl + 12% Na2SO4 −324 −268 −42
Sodium chloride plus OPC 3% NaCl + 3% MgSO4 −204 −172 16
magnesium sulfate 3% NaCl + 6% MgSO4 −361 −269 −90
3% NaCl + 12% MgSO4 −396 −338 −179
PPC 3% NaCl + 3% MgSO4 −415 −380 −219
3% NaCl + 6% MgSO4 −266 −213 −76
3% NaCl + 12% MgSO4 −466 −407 −281
OPC 5% NaCl + 3% MgSO4 −320 −212 −36
5% NaCl + 6% MgSO4 −384 −294 −134
5% NaCl + 12% MgSO4 −396 −325 −181
PPC 5% NaCl + 3% MgSO4 −366 −289 −133
5% NaCl + 6% MgSO4 −285 −236 −90
5% NaCl + 12% MgSO4 −436 −338 −268
OPC 7% NaCl + 3% MgSO4 −286 −172 −9
7% NaCl + 6% MgSO4 −366 −291 −143
7% NaCl + 12% MgSO4 −436 −348 −230
PPC 7% NaCl + 3% MgSO4 −398 −344 −201
7% NaCl + 6% MgSO4 −418 −360 −229
7% NaCl + 12% MgSO4 −376 −340 −240

to higher chloride binding, thus resulting in the formation of more The availability of a higher amount of Ca(OH)2 in OPC has resulted in the
amounts calcium chloroaluminate and a similar observation was formation of more amounts of gypsum in the presence of sulfate ions,
found for other levels of NaCl plus Na2SO4 contamination. The intensity thus showing intense peaks of gypsum in OPC as compared to that in
of a calcium hydroxide peak in XRD patterns is less in PPC as compared PPC. Further in OPC, the preferential reaction of sulfate ions with C3A
to that in OPC at all levels of chloride-sulfate contaminations, which is has resulted in the formation of a higher amount of ettringite as com-
attributed to the consumption of Ca(OH)2 in pozzolanic reaction in pared to that in PPC in the conjoint presence of Na2SO4 and NaCl, thus
PPC concrete. Gypsum and ettringite peaks were more intense in OPC showing intense peaks of ettringite in OPC. The reasons for the forma-
as compared to that in PPC as observed from Fig. 12 and similar results tion of lower amounts of gypsum and ettringite in PPC as compared to
were found for other combinations of NaCl plus Na2SO4 concentrations.

Fig. 12. XRD patterns of OPC and PPC concrete admixed with 3% NaCl + 3% Na2SO4 (added Fig. 13. FTIR spectra of OPC and PPC concrete admixed with 3% NaCl + 3% Na2SO4 (added
by weight of cement). by weight of cement).

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
12 F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx

OPC in the conjoint presence of Na2SO4 and NaCl are: a) in the first concentration up to 6% followed by a decrease (more negative) at 12%
stage, sodium sulfate reacts with calcium hydroxide liberated during MgSO4 concentration for 3% and 5% NaCl concentrations as observed
the hydration reaction and forms calcium sulfate and sodium hydrox- from Table 10. However at 7% NaCl, the pitting potential decreased
ide. This stage is hindered in PPC due to less reserve of calcium hydrox- with an increase in MgSO4 concentration. Although, the variation in
ide leading to less formation of gypsum, thus showing its less intense pitting potential with MgSO4 concentration is not systematic in PPC,
peaks in XRD patterns. In the second stage, gypsum produced (in the the minimum pitting potential was observed at 12% MgSO4 concentra-
first stage) reacts with C3A to form expansive ettringite. The amount tion for all dosages of NaCl and this may be due to higher Cl− ion con-
of ettringite formation is reduced in PPC due to a lesser availability of centration and lower pH of the solution at 12% MgSO4 concentration
gypsum and C3A (diluted due to the replacement of a part of the as observed from Table 8.
Portland cement clinker by fly ash in PPC), thus showing less intense For both OPC and PPC, the XRD patterns of concrete samples con-
peaks of ettringite in PPC. The XRD patterns (Fig. 12) show the peaks taminated with different concentrations of NaCl plus MgSO4 were ob-
of quartz, thaumasite and calcium carbonate for both OPC and PPC at tained and a typical plot is shown in Fig. 14 for 3%NaCl + 3%MgSO4.
all levels of chloride-sulfate contaminations. Thaumasite may be formed The XRD patterns in Fig. 14 show the peaks of calcium hydroxide and
as a result of the reaction between C\\S\\H, calcium carbonate and cal- magnesium hydroxide (at 33.9° 2θ) for both OPC and PPC. From this fig-
cium sulfate in the presence of water. It may also be formed through a ure, it is observed that peak intensities of both calcium hydroxide and
woodfordite route due to the reaction between C\\S\\H, ettringite magnesium hydroxide (MH) are less in PPC as compared to that in
and calcium carbonate in the presence of water [36,37]. The presence OPC. The similar results were obtained for other levels of NaCl plus
of calcium carbonate is also substantiated by FTIR spectra showing MgSO4 concentrations. The lower Ca(OH)2 reserve in PPC concrete is
CO23 − bands at 1427 cm− 1 for OPC and at 1424 cm− 1 for PPC as ob- due to its consumption in pozzolanic reaction, thus showing its less in-
served from Fig. 13. tense peaks. The lower amount of Ca(OH)2 in PPC has resulted in the
formation of a lower amount of magnesium hydroxide in the presence
3.3.2.2. Effect of conjoint NaCl plus MgSO4 contamination on passivity of of magnesium sulfate, thus showing less intense peaks in PPC as com-
steel. From the boundary potential values presented in Table 10 for pared to that in OPC. Further, the XRD patterns show the peaks of gyp-
NaCl plus MgSO4 contamination, it is observed that the passivity range sum and ettringite for both types of cement at all levels of sodium
decreased with an increase in NaCl concentration for both OPC and chloride plus magnesium sulfate contaminations. The peak intensities
PPC at all levels of MgSO4 concentration. The variation in range of the ac- of gypsum and ettringite are more in PPC as compared to that in OPC
tive zone with varying concentrations of NaCl is not systematic in the in the conjoint presence of NaCl and MgSO4 as observed from the XRD
presence of sulfate ions for both types of cement as observed from patterns. The formation of a higher amount of gypsum in PPC may be at-
boundary potential values presented in Table 10. Further the range of tributed to a Mg-oriented attack on C\\S\\H because of less reserves of
the passive zone decreased with an increase in admixed MgSO4 concen- calcium hydroxide in PPC, thus showing more intense peaks of gypsum.
tration at all levels of admixed NaCl for both types of cement as ob- The more intense peaks of ettringite in PPC as compared to that in OPC
served from Table 10, which may be due to an increase in Cl− ion may be due to the reaction of gypsum with hydrated aluminate phases
concentration with an increase in the dosage of MgSO4. The increase in concrete to a greater extent. The formation of gypsum and ettringite
in Cl− ion concentration (presented in Table 8) with an increase in is also confirmed from FTIR spectra shown in Fig. 15 for the typical com-
added magnesium sulfate concentration may be due to lower chloride bination of 3% NaCl plus 3% MgSO4 in both OPC and PPC. For OPC, the
binding as a result of the preferential reaction of sulfate ions as com- FTIR spectra shown in Fig. 15 indicate that the bands at 3446 cm−1
pared to chloride ions, with hydrated C3A in concrete. It is also observed and 1641 cm−1 that correspond to stretching and bending modes of
that the range of passive zone of steel is higher in concrete powder the O\\H group contributed from gypsum and the bands at 1008 cm−1
aqueous solutions made from OPC as compared to that made from and ranging from 649 cm−1 to 778 cm−1 are due to ν1 and ν4 vibrations
PPC at all levels of sodium chloride plus magnesium sulfate concentra- of SO2−
4 associated with gypsum. The presence of ettringite is confirmed
tions, which indicates that OPC maintains the passivity of reinforcing by the stretching bands of Al\\O at 874 cm−1 and 535 cm−1 for OPC
steel to a greater extent than PPC in the conjoint presence of NaCl and concrete. For PPC, the FTIR spectra show the stretching and bending
MgSO4. This is attributed to lower Cl− ion concentration observed in modes of the O\\H group at 3456 cm−1 and 1639 cm−1 that correspond
OPC as compared to that in PPC at all levels of admixed NaCl plus to gypsum. Further the bands at 965 cm−1 and ranging from 601 cm−1 to
MgSO4 concentrations. A further decrease in the passivity range of 773 cm−1 due to ν1 and ν4 vibrations of SO2− 4 are also associated with
steel in PPC in the conjoint presence of NaCl and MgSO4 can also be at-
tributed to its susceptibility to Mg-oriented attack. Magnesium sulfate
reacts with calcium hydroxide liberated in the hydration reaction of cal-
cium silicates (C3S and C2S) to form calcium sulfate (gypsum) and mag-
nesium hydroxide (brucite) [38]. In PPC due to less reserve of calcium
hydroxide, which acts as the first defensive material to react with mag-
nesium sulfate, the magnesium sulfate attack is therefore directed ex-
tensively towards C\\S\\H gel, ultimately forming more amounts of
gypsum and non-cementitious magnesium silicate hydrate (M\\S\\H)
[3]. Thus the passivity of steel in the concrete powder aqueous solution
made from PPC in the presence of NaCl plus MgSO4 is decreased due to
an increase in the conductivity of the concrete powder aqueous solution
as a result of more Cl− ion concentration and formation of more
amounts of non-cementitious magnesium silicate hydrate.
From the pitting potential values presented in Table 10, it is ob-
served that the pitting potential became more negative with an increase
in MgSO4 concentration for OPC at all dosages of NaCl. This is attributed
to a drop in pH of the solution and also due to an increase in Cl− ion con-
centration in the solution (Table 8) with an increase in MgSO4 concen-
tration in the conjoint presence of NaCl and MgSO4. For PPC, the pitting Fig. 14. XRD patterns of OPC and PPC concrete admixed with 3% NaCl + 3% MgSO4 (added
potential increased (less negative) with an increase in MgSO4 by weight of cement).

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx 13

Fig. 16. Potential vs. Cl− ion concentration in OPC concrete admixed with different dosages
of NaCl with 6% Na2SO4 and 6% MgSO4 (added by weight of cement).

Fig. 15. FTIR spectra of OPC and PPC concrete admixed with 3% NaCl + 3% MgSO4 (added
by weight of cement). steel is more in a NaCl plus Na2SO4 environment as compared to that
in a NaCl plus MgSO4 environment for both types of cement as observed
from boundary potential values presented in Table 10. This is also evi-
gypsum. The Al\\O stretching bands associated with ettringite dent from a typical plot shown in Fig. 16, which is showing the variation
are found at 875 cm− 1 and 535 cm− 1 in PPC. Similarly, functional in boundary potential values with Cl− ion concentration for Na2SO4 and
groups associated with different products as shown by FTIR spectra MgSO4 contaminations. This implies that Mg-oriented sulfate attack is
were also obtained for other concentrations of NaCl plus MgSO 4 more aggressive in the presence of chloride ions in reducing the passiv-
contamination. ity of steel reinforcement as compared to Na-oriented sulfate attack.
The reaction of chloride ions with C3A has led to the formation of cal- Further, the range of the passive zone of steel is mostly higher in PPC
cium chloroaluminate, as shown by peaks in both OPC and PPC as ob- as compared to that in OPC in the conjoint presence of sodium chloride
served from Fig. 14. The XRD patterns indicate the formation of higher and sodium sulfate whereas OPC showed a higher range of the passive
amount of calcium chloroaluminate in PPC in most of the cases as com- zone as compared to PPC in the conjoint presence of sodium chloride
pared to OPC for NaCl plus MgSO4 contaminations. The higher free Cl− plus magnesium sulfate. This indicates OPC performed better against
ion concentration in PPC than that in OPC for NaCl plus MgSO4 contam- Mg-oriented sulfate attack whereas PPC performed better against Na-
ination (as observed from Table 8) may be attributed to the dominant oriented sulfate attack in the presence of chloride ions.
effect of less physical binding of chloride ions with C\\S\\H, as C\\S\\H
converts to non-cementitious magnesium silicate hydrate (M\\S\\H) 4. Conclusions
in the presence of MgSO4 to a greater extent in PPC. The comparatively
higher physical chloride binding in OPC has resulted in lower Cl− ion Following conclusions have been drawn from the results of the pres-
concentration, although there is less formation of calcium ent investigation.
chloroaluminate as indicated by its lower intense peaks in XRD patterns.
The peaks of quartz, calcium carbonate and thaumasite were also found i. The concrete powder aqueous solution contaminated with NaCl
in XRD patterns shown in Fig. 14 for both OPC and PPC. The presence of plus Na2SO4 showed higher pH as compared to that contaminat-
calcium carbonate is also substantiated by FTIR spectra shown in Fig. 15 ed with NaCl plus MgSO4 for both types of cement. Further, the
−1
through the bands of CO2− 3 at 1424 cm for OPC and at 1478 cm−1 for conductivity of the concrete powder aqueous solution was
PPC. lower in the conjoint presence of NaCl and Na2SO4 as compared
to that in the conjoint presence of NaCl and MgSO4.
3.3.3. Comparison between chloride contamination and conjoint chloride- ii. The passive zone decreased with an increase in admixed NaCl
sulfate contamination on passivity concentration in all the concrete mixes.
In both types of cement, the range of the passive zone of steel in con- iii. The passivity range of steel reinforcement in chloride contami-
crete powder aqueous solutions contaminated with only sodium chlo- nated concrete powder aqueous solutions is higher in OPC as
ride is less as compared to that in concrete powder aqueous solutions compared to that in PPC.
contaminated with sodium chloride plus sodium sulfate as observed iv. The presence of sodium sulfate in a chloride environment has
from Tables 9 and 10. This indicates that the presence of sodium sulfate mitigated the effect of chloride ions whereas the presence of
in a chloride environment has mitigated the effect of chloride ions on re- magnesium sulfate in a chloride environment has stimulated
ducing the passivity of reinforcing steel. The range of the passive zone of the effect of chloride ions, on reducing the passivity of steel rein-
reinforcing steel is more in concrete powder aqueous solutions contam- forcement.
inated with only sodium chloride as compared to that in the conjoint v. The steel reinforcement in a concrete powder aqueous solution
presence of sodium chloride and magnesium sulfate as observed from made from PPC mostly showed a higher range of the passive
Tables 9 and 10. This indicates that the presence of magnesium sulfate zone as compared to OPC in the conjoint presence of NaCl and
in a chloride environment has stimulated the effect of chloride ions on Na2SO4.
reducing the passivity of steel reinforcement. It may also be noted that vi. In the concrete powder aqueous solutions contaminated with
a lower Cl− ion concentration was found in the concrete mixes contam- NaCl and MgSO4, the range of the passive zone of the steel rein-
inated with NaCl plus Na2SO4 whereas a higher Cl− ion concentration forcement was less in PPC as compared to that in OPC.
was found in the concrete mixes contaminated with NaCl plus MgSO4 vii. The XRD patterns indicating the formation of different com-
as compared to the concrete mixes contaminated with only NaCl. On pounds such as gypsum, calcium carbonate and ettringite in con-
comparison of the effect of cation type (Na+ and Mg++) associated crete were further substantiated with the FTIR spectra showing
with sulfate ions, it is observed that the range of the passive zone of the functional groups such O\\H, SO24 −, CO23 − and Al\\O

Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008
14 F. Shaheen, B. Pradhan / Cement and Concrete Research xxx (2016) xxx–xxx

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the minimum (more negative) pitting potential was observed at [16] F. Zhang, J. Pan, C. Lin, Localized corrosion behaviour of reinforcement steel in sim-
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Acknowledgement [21] E.E.A. Aal, S.A. Wanees, A. Diab, S.M.A. Haleem, Environmental factors affecting the
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The authors express their gratitude to Department of Science and (2009) 1611–1618.
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[24] IS 1489–1991, Specifications for Portland Pozzolana Cement, Part 1: Fly Ash Based,
Bureau of Indian Standards, New Delhi, reaffirmed 2005.
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Please cite this article as: F. Shaheen, B. Pradhan, Influence of sulfate ion and associated cation type on steel reinforcement corrosion in concrete
powder aqueous solution in the pr..., Cem. Concr. Res. (2016), http://dx.doi.org/10.1016/j.cemconres.2016.10.008

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