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Solutions for the

bakeware industry
Innovations in nonstick
IBA 2018
All the right
ingredients for
optimum bakeware
performance

Our offering to the industrial


bakeware industry
We offer high quality coatings, applied through a network
of qualified coaters for trays and moulds of carbon steel,
aluminium, aluminized steel and stainless steel. The applied
coatings offer excellent resistance to bread ingredients
during continuous baking cycles, combined with reliable
de-panning.

Our philosophy The sustainable performance of our offering is a major


contributor to longer lasting tray or mould service life-
Whether you’re aiming to increase the efficiency of bakery
spans, an increased bakery productivity and the elimination
operations, to improve hygiene, to increase the quality and
of oil, greases and other secondary release agents. Product
quality consistency or the nutritional value of baked goods,
appearance is enhanced and bakeries operate with lower
Teflon™ branded coatings make a significant contribution.
maintenance and cleaning costs.

We have been actively involved in the global industrial
bakeware market for more than 30 years as a developer Our fully integrated production
and producer of fluoropolymer-based coating systems.
facilities
During this time, we have gained a deep knowledge and
understanding of the needs of bakery professionals. We are Chemours is producing both the fluoropolymers that are the
using this to continuously develop new and cutting edge active ingredients in nonstick coatings AND the coatings
solutions. themselves. This gives us the advantage of being able
to work on the backbone of our coatings and to control
For instance, in 2018, we are launching a new range the entire production process from key ingredients to
of primers made without the addition of NMP (n-Methyl formulated product. Quality control and quality assurance
Pyrrolidone) that at the same time brings an improvement along the value chain are the key operating principles.
in corrosion resistance. Customers appreciate the reliable batch-to-batch
consistent deliveries from all our production facilities.

2
The Teflon™ nonstick coating
programme The Teflon™ experience
Whether you service customers in the Americas, Asia or
Europe, you will find us globally active with the same product
standards. Our coatings are categorised into four groups for: • L
 onger-lasting tray or mould service life

• I ncreased baking productivity

• E
 limination of secondary release agents, such as
Flat trays or trays with small
oil or fat
indentations, such as croissants
and bun trays • L
 ower maintenance and cleaning costs

• Q
 uality assurance through audited licensing

• I ntegrated production facilities of fluoropolymers


and nonstick coatings
Deep-drawn moulds for, e.g., • C
 ompliant with food contact regulations
sandwich bread
• T
 he Teflon™ brand your customers know and trust

edients for Perforated, flat or corrugated

ware trays, such as baguette trays

tions of the needs of bakery professionals introduced the latest,


customer-focused initiative to build on this vast knowledge
and. The
and experience.
kery
stick The Core of the program Special products, such as
y and
pretzel moulds, pizza trays, etc.
At the core is the application of high-quality coating
tions, while
tional benefit systems for trays and moulds which offer excellent
resistance
bakery professionals to bread
introduced ingredients during repeated baking
the latest,
sed initiative
bakery cycles
to build
professionals on as well
this vastas
introduced consistent
latest, and reliable de-panning
knowledge
the
e initiative to build
e.ed without the
on this useknowledge
vast of oils or greases. In addition to offering
In-house
top quality made fluoropolymers
coating systems, Teflon™ coatingsand selected reinforcements
for Industrial
o
are used to formulate products tailored to perform well
dients for
he program Bakery Solutions ensure higher performance and reliability
n the
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he of under
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producer the coating
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ware
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ays and moulds
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customer-focused
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ns
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pplicator Trademark Licenseto
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bread ingredients during repeated baking
cycles as well as consistent and reliable de-panning
e without the use of oils or greases. In addition to offering
top quality coating systems, Teflon™ coatings for Industrial
o 3
Bakery Solutions ensure higher performance and reliability
n the
of equipment for the bakeries via Certified Applicators are
producer of 11/05/17 16:07
responsible for ensuring that any manufacturer shall meet
under the 11/05/17 16:07
the quality control, Product Stewardship, and all other
ds, baguette
New PFA
formulations
better processing,
better performing,
more sustainable

In order to help you select the right product for your


needs, please see Fig. 2. In this table, a comparison of the
processability and key coating properties is given.

Incumbent NEW NEW


532G-7410 532G-7411 532G-9410
Processability + +++ +++
Long Bake Beneficial Beneficial Optional
Standard Long Standard Long Standard
Bake Bake Bake Bake Bake
Gloss +/- + ++ ++ +++
Roughness +/- + + ++ +++
IC Adhesion + + ++ ++ +++
Expected Flex Life +++ +++ +++ +++ ++

Fig. 2 Processability - performance comparison PFA powders.


NEW PFA powders
Improved application properties and reduced processing time
The two new PFA powders, 532G-7411 and 532G-9410,
result in a smoother coating compared to the incumbent
NEW PFA powder primer
532G-7410. Even after 15 minutes of baking, the
A step forward in sustainability and efficiency
roughness of both new coatings is less than 532G-7410
after 45 minutes. This means that the application time can The new PFA powder primer, 532G-42331 (black), has
be significantly shortened. been designed as an alternative to liquid-based primers. It is
compatible for use in combination with PFA- and FEP-based
mid- and topcoats. With zero Volatile Organic Compounds,
this primer has a smaller footprint compared to liquid-based
primers, and high application yields can be achieved.
reference point The primer can be applied and cured at a DFT of 80 micron in
Relative surface roughness (%)

100%

90% one single step, making the application an efficient process.


During the design phase, the product has been successfully
80%

70%

60%
used and tested in an industrial bakery for over 12 months.
50%

40% The product can be used on all substrates; for stainless


steel, we recommend a light grit-blast prior to application.
30%

20%

10%

0%
15 min 30 min 45 min

incumbent 532G-7410 NEW 532G-7411 NEW 532G-9410

Fig. 1 Roughness comparison at various curing times.

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NEW PFA topcoat NEW PFA midcoat
Featuring significantly improved permeation resistance Highest permeation resistance in the range
Aqueous PFA 858G-112 is an addition to our liquid PFA Ruby Red 858G-116 is a reinforced midcoat using PFA
product range designed to have both an improved abrasion as an active ingredient. It provides the best permeation
and permeation resistance. This makes the applied coating resistance in combination with a primer and topcoat,
better suited to be in contact with frozen dough. 858G-110 making it an essential component of a system used to coat
remains an excellent option for moulds in contact with non- pretzel moulds, for example. In Fig. 5, we have compared
frozen dough. the permeation resistance of a non-reinforced PFA midcoat
versus Ruby Red. The system containing the unfilled PFA
In Fig. 3, we can see the improvement in permeation shows blisters and fails after as little as two weeks, whereas
resistance offered by 858G-112 and in Fig. 4, we the Ruby Red-containing system still performs well after an
demonstrate that an equal level of abrasion is reached after astonishing two years.
many more cycles when an 858G-112 topcoat is applied
versus the standard 858G-110.

858G-110 858G-112

Ruby Red after 2 years – enlarged image – no blister,


no failure no failure after 2 years

Fig. 3 Visual demonstration of improvement in permeation


resistance when exposed to a standard hydrochloric acid solution.

858G-112 after 10.000 abrasion cycles


Unfilled PFA - enlarged image –
failure after 2 weeks failure, blister after 2 weeks

Fig. 5 Permeation comparison unfilled PFA versus Ruby Red, after


858G-110 after 4.500 abrasion cycles exposure to water (in liquid and vapour phase); at 100 ºC.

Fig. 4 Visual demonstration of abrasion resistance.

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Teflon™
always leading
introducing NEW Water-based NMP-free primers
special solutions Improved corrosion resistance
We are introducing a water-based NMP-free primer in black
and green colour, 459G-643 (black) and 459G-644 (green),
respectively. These two primers are compatible with PTFE-,
PFA- and FEP-based mid-and topcoat. Both products have
shown an improvement in corrosion resistance versus the
incumbent NMP-based 420G-713 coating. In Fig. 6, it is
demonstrated that the 459G-643 primer when combined
with both an FEP-based mid/topcoat and a PFA-based mid/
topcoat yields an enhanced protection against corrosion
when exposed to a standard hydrochloric acid solution.

NEW Incumbent
459G-643 + FEP 420G-713 + FEP

NEW Incumbent
459G-643 + PFA 420G-713 + PFA

Fig. 6 Corrosion resistance comparison.

NEW Solvent-based NMP-free primers


State-of-the-art formulation
The 470G-713 (black) and 470G-714 (green) products
are great additions to our product line, offering the same
performance as the incumbent 420G-713 primer.

NEW Solvent-based pre-primer


Improved corrosion resistance
When applying coatings on carbon steel substrates or
when re-coating moulds that are not in optimal condition,
the new pre-primer 457-310 provides additional corrosion
resistance.

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High-build FEP for Teflon™
coating efficiency line extensions

NEW FEP topcoat Product


Codes Colour Additional benefits
description
Superior release properties
PFA powders 532G- Clear Improved processing and
In response to market needs for equipment that operates 7411/9410 performance
longer at high efficiency, our researchers have developed a PFA powder 532G- Black Efficient application,
revolutionary new product. The product 856G-420 is based primer 42331 small environmental
on a newly designed FEP polymer. footprint
PFA topcoat 858G-112 Clear Improved abrasion and
The smoothness and low porosity are the main factors (aqueous) permeation resistance
creating the excellent release properties once applied. PFA midcoat 858G-116 Ruby Outstanding permeation
Like the 856G-40X products, 856G-420 is a high-build (aqueous) Red resistance
FEP, making processing easier and more robust versus NMP-free 459G- Black/ Water-based, improved
existing products. The customers that have tested samples primers 643/644 Green corrosion resistance,
more sustainable
during the development phase have all reacted
NMP-free 470G- Black/ More sustainable, no
enthusiastically.
primers 713/714 Green performance compromise
Pre-primer 457-310 Black Increased corrosion
resistance and
smoothness
FEP topcoat 856G-420 Green High build, superior
release, robust
processing
FEP midcoat 856G-404 Green Reduced processing time

PFA-based Primers and pre-primer FEP-based

In close
cooperation with
qualified coaters
NEW FEP midcoat Teflon™ branded coatings for industrial bakeware are applied
Lower processing time by a network of qualified coaters supported by Chemours.
Network members possess excellent technical know-how
This additional product 856G-404 has been designed so
and experience in applying and recommending Teflon™
that more DFT per spray-on application can be applied (30 to
branded coatings. They are renowned for their quality and
40 micron per spray), leading to less layers, and, thus, a more
workmanship.
efficient application process. The performance is the same
as the incumbent 856G-3XX when applied at the same DFT. Please ask your Chemours account manager for our partner
list or visit www.ibs.chemours.com.

7
Your contacts for Teflon™
branded products

EUROPE Italy Spain


Chemours Belgium BVBA Silvia.Pusterla@chemours.com Silvia.Pusterla@chemours.com
François.Simons-1@chemours.com +39 335 607 40 64 +39 335 607 40 64
+32 15 407664
Poland Turkey
BeNeLux
Jean-Marc.Bouffette@chemours.com Ali.Muhtar@chemours.com
Jean-Marc.Bouffette@chemours.com + 33 (0) 632 16 76 60 + 90 533 520 22 79
+ 33 (0) 632 16 76 60
Portugal UK & Ireland
France
Silvia.Pusterla@chemours.com Silvia.Pusterla@chemours.com
Jean-Marc.Bouffette@chemours.com +39 335 607 40 64 +39 335 607 40 64
+ 33 (0) 632 16 76 60
Romania
Germany
Silvia.Pusterla@chemours.com MIDDLE EAST & AFRICA,
Egbert.Elble@chemours.com +39 335 607 40 64 PAKISTAN
+49 173 308 78 25
Russia & CIS Antoine.Rizkalla@chemours.com
Greece + 971 561 742 869
Tatyana.Markina@chemours.com
Silvia.Pusterla@chemours.com + 7 495 797 37 55
+39 335 607 40 64
Scandinavia ALL OTHER COUNTRIES
Israel
Egbert.Elble@chemours.com François.Simons-1@chemours.com
Ali.Muhtar@chemours.com +49 173 308 78 25 +32 15 407664
+ 90 533 520 22 79

ASIA PACIFIC LATIN AMERICA NORTH AMERICA


The Chemours Chemical Chemours do Brasil, S.A The Chemours Company
(Shanghai) Co., Ltd. Alameda Rio Negro, no. 1477 1007 Market Street
9F SCG Parkside, 868 10º andar, Alphaville PO Box 2047
Yinghua Road 06454-000 Barueri Wilmington, DE 19899
201204 Shanghai, China São Paulo, Brazil USA

Wendy-WL.Wang@chemours.com Daniela.Araujo@chemours.com Victoria.A.Helinski@chemours.com


+86 189 3888 3465 +55 11 2599 8526 +1 (302) 379-967

For more information, visit www.ibs.chemours.com


The Teflon™ trademark may only be used under licensing agreement granted by Chemours
for use on approved applications.
© 2018 The Chemours Company FC, LLC. Teflon™ and any associated logos are trademarks or copyrights of The
Chemours Company FC, LLC. Chemours™ and the Chemours Logo are trademarks of The Chemours Company.
C-11683 (8/18)

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