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The distribution of Ag, Co, Ni, Zn, Sn, Pb, As, Sb and Bi between calcium ferrite slag and
liquid copper was measured at 1523 K under controlled CO-CO2 atmospheres. The distribution
ratios, defined by %X in slag/%X in metal, were plotted against the oxygen potential and compared
with those obtained for silicate slag. From the slopes of such plots, reasonable oxide forms dissolved
in slag, XOν, were estimated. The increasing content of CaO in ferrite slag results in increase in the
distribution ratio for As or Sb, but in decrease in the ratio for Pb. The effects of the composition
change in the alloy phase and the temperature dependence on the distribution ratios were evaluated
express the oxide form dissolved in slag, such as CuO0.5, AsO1.5 etc. Moreover, from the iron
contents in a Cu-X alloy, the interaction parameters between Fe and X in liquid copper were derived.
system were reported previously(2). Considering mostly carried out by the atomic absorption
the application of the ferrite slag to the copper method, but the photometric method by using
smelting, the equilibrium relations between the silver diethyl-dithiocarbamate pyridine solution
slag and liquid copper were also investigated by was used for arsenic.
bution equilibria of Ag, Co, Ni, Zn, Sn, Pb, Ⅲ. Thermodynamic Expression
cium ferrite slag are described in comparison When the slag-metal distribution of a minor
with those obtained for iron silicate slag. A element X having the valence of 2ν is con-
considerable number of reports(4)-(15) are sidered, the equilibrium constant K for the
available for the distribution of minor ele- following reaction is expressed by the terms of
ments between iron silicate slag and liquid activities, and derived by free energy data,
10-3,buttheslopeforlogpO2isapproximately
1/4,similar
to thatforcopper,suggesting that
bothofcopperand silver dissolveinslaginthe
mono-valent oxideform,CuO0 .5and AgO0.5.
Richardsonetal.(22) and Kashima etal.(8)
investigated
thedissolution of silver
in silicate
slagbut didnot observeany appreciable de-
pendenceon the oxygenpotential, and esti-
mated the dissolution in a metallic form.
However,when theregionofoxygenpotential
investigated
wasnotwideenough,theprecision
of chemicalanalysis fora minuteamount of
silvermight not be so high to confirma
gentleslope.Moreover,dissolution of silver
asthesulphide may alsobe expected intheex-
perimentof Kashima etal.(8), becausethree
liquidphasesof slag, whitemetaland copper
wereincoexistence.
To clarify
thedissolution formsofcopperand
silver,
calciumferrite slagwas broughtto an Fig. 2 Distribution ratiosof lead and zinc plotted
equilibrium
withsilver metalcontaining around againstoxygen potentialat 1523 K.
1 percentcopperundera current ofCO-CO2,
CO2, airor pureoxygen.The obtained distri-the solid magnetite separation, the dotted lines
butionratiosofcopperandsilver areillustrated are limited to around -7 of log pO2. In a general
in Fig.1withmarksof opencircles and open trend, zinc dissolves mainly into slag but lead
squares.Althoughthepossibility of predomi- into the copper phase. However, the distribu-
nant existence of metallicsilver in slagcan tion ratios of zinc and lead are much larger in
not be deniedin the loweroxygenpotentialsilicate slag than in forrite slag. As reported(3),
region,thepredominant dissolved speciesmay copper represents a similar tendency, and the
be of the monovalentoxideform,thatis, results are reproduced also in Fig. 2. The ratios
CuO0 .5 and AgO0.5.In the higheroxygen of LS/CuX in ferrite slag to silicate slag, LS/CuX
potentialregion,possible existence of the (ferrite)/LS/CuX(silicate), are also listed in Table 1.
divalentoxideof copper,CuO, may alsobe Judging from the slope of each line in Fig. 2,
suggested
fromthevariation oftheslope. zinc and lead in slag are believed to exist in the
Itisunderstood fromeq.(3)thatthediffer-divalent form, ZnO and PbO.
ence betweenLS/CuCu and LS/AsCu,
or LS/CuAgand The significant differences in the distribution
LS/AgAg, observed in Fig. 1, can be ascribed to the ratios between ferrite and silicate slags are
values of [γX]. The difference between LS/MCu and hardly observed for cobalt, nickel and bismuth,
LS/MAg in Fig. 1 is around two in the order of as illustrated in Fig. 3. Similar tendencies are
magnitude, and is mainly ascribed to the differ- also expected for silver and iron, although iron
ence in the equilibrium constants as shown in is not a minor element. Cobalt tends to dis-
Table 1. solve into slag, beiause it has a strong affinity
with oxygen and [γCO] in copper is more than 10.
2. Distribution of various minor elements
Dissolution as the divalent oxide is clearly ex-
The distribution ratios of zinc and lead pected for cobalt, and probably also for nickel
between calcium ferrite slag and liquid copper although the slope is intermediate between XO
are illustrated in Fig. 2 with open marks and and XO0 .5.
solid lines. The distribution ratios between iron On the contrary, the dissolution ratios for tin,
silicate slag and liquid copper are also shown arsenic and antimony are much larger for the
with closed marks and dotted lines. Because of ferrite slag, as illustrated in Fig. 4 and in
Distribution Equilibria of Minor Elements between Liquid Copper and Calcium Ferrite Slag 521
in Fig.3.
Fig. 8 Effect of CaO contents in slag on activity co- crease with increasing X content in the alloy,
efficients of oxides. and results in decreasing distribution ratio.
Fig.9 Effects
of copperalloycompositions
on the
distribution
ratiosat1523K.
ΔH=RTlnγ. (5)
oxides in the slag phase. In the top figure, the Fig.15 Activitycoefficients
of oxidesplottedagainst
oxidic species are expressed with one cation mole fractionof oxidesinslagat 1523K.
base such as CuO0 .5, SbO1.5, etc., and fixed Top figure:Under assumption of mono-nuclear
values of the activity coefficients are observed, metal atom oxides.
Bottom figure:Under assumptionof multi-nuclear
though the concentrations of these oxides are
metal atom oxides.
considerably varied; that is, Henry's law is
Fig.15, the activity coefficients of these oxides In this equation, if(γXO n/m) is a fixed value as
never show definite values against the con- shown in the top figure in Fig.15, (γXmOa) must
centration. be a function of (NX mOn), as shown in the bot-
The following equation is valid between these tom figure, and it tends to become zero in the
two expressions: infinite dilue solution of XmOn. This is ther-
modynamically unreasonable.
(γXmOn)=(γXOn/m)m(NXOn/m)m/(NXmOn). (6)
It should be noted that the mono-nuclear
When the mono-nuclear atom base expression is atom base expression is also indispensable to
used for the present ferrite slag, i.e., FeO- discuss the temperature dependence of the
FeO1 .5-CuO0.5-CaO-MgO-XOn/m system, (nT) distribution ratios described above.
the multi-nuclear atom base expression such as Relating the experimental studies shown in
FeO-Fe2O3-Cu2O-CaO-MgO-XmOn is adopt- Figs. 9, 10 and 11, the iron contents in liquid
ed. Thus, copper alloy were also determined. Results
Distribution Equilibria of Minor Elements between Liquid Copper and Calcium Ferrite Slag 527
creasing CaO content in slag, on the contrary, (6)J.R. Taylor and J.H.E. Jeffes : Trans. Inst. Min.
the dissolution of Pb in slag decreases as the Met., 85 (1976), C136.
content of CaO in slag increases. However, (7)M. Nagamori and P.J. Mackey: Met. Trans.,
8B (1977), 39.
there are essentially no influences on the distri-
(8)M. Kashima, M. Eguchi and A. Yazawa: Trans.
bution ratios for Cu and Ni with increasing Japan Inst. Metals, 19 (1978), 152.
CaO content in slag. (9)S. Goto, O. Ogawa, Y. Inoue and H. Ohara: J.
When the content of minor element to be Min. Metall. Inst. Japan, 95 (1979), 205.
investigated increases in the copper alloy (10)M. Kashima, Y. Nishikawa, M. Eguchi and A.
Yazawa: J. Min. Metall. Inst. Japan, 96 (1980),
phase, the variation in the distribution ratio can 907.
be ascribed to the activity behaviour of this (11)S. Goto, O. Ogawa and I. Jimbo: Australia/Japan
element in the copper alloy. Extractive Metallurgy Symposium 1980, The
The temperature dependence of the distribu- Australasian Inst. Min. Metall, (1980), 127.
tion ratio of element X is determined by the ex- (12)D.C. Lynch and K.W. Schwartze: Can. Met.
Quart., 20 (1981), 269.
periment and also estimated by using ther- (13)J.B. See and W.J. Rankin: Randburg, National
modynamic data Because the predominant role Institute for Metallurgy, Report No. 2099, (1981),
is played by ΔH°, the element having a large (South Africa).
valence and a large affinity for oxygen repre- (14)M.G. Park, S. Nakazawa and A. Yazawa: Bull.
Res. Inst. Mineral Dress. Metall., Tohoku Univ.,
sents large ΔH° and temperature dependence of
38 (1982), 21.
the distribution ratio.
(15)A. Yazawa, M. Oida and Y. Nishikawa: J. Min.
As to the oxidic species dissolved in slag, the Metall. Inst. Japan, 98 (1982), 963.
expression with the mono-nuclear metal atom (16)A. Yazawa (ed.): Nonferrous Extractive Metal-
base seems to be reasonable from both theoreti- lurgy, Japan Inst. Metals, (1982), p. 315.
cal and practical standpoints. The multi- (17)M. Hino and T. Azakami: J. Min. Metall. Inst.
Japan, 96 (1980), 159.
nuclear atom base expression such as AS2O3,
(18)R. Hultgren, P.D. Desai, D.T. Hawkins, M.
Sb2O3, Cu2O0 etc. can not prove a reasonable Gleiser and K.K. Kelley: Selective Values for the
value for the activity coefficient under varying Thermodynamic Properties of Binary Alloys,
concentration of such an oxide in slag. (1973), Am. Soc. Metals, (Ohio).
The iron content in the copper alloy was (19)T. Azakami and A. Yazawa: Can. Met. Quart.,
15 (1976), 1.
determined under various Cu-X alloy composi-
(20)Estimated by the authors based upon the present
tions, and the interaction parameters between experimental date combining with those in (10),
Fe and X in liquid copper were derived. (17) and following paper: K. Itagaki, M. Hino
and A. Yazawa: Erzmetall, 36 (1983), 59.
Acknowledgement (21)S. Arac and G.H. Geiger: Met. Trans., 12B
(1981), 569.
The present investigation was supported
(22)F.D. Richardson and J.C. Billington: Trans.
partly by the Grant-in-Aids for Scientific Re- Inst. Min. Met., 65 (1956), 293.
search from the Ministry of Education, Science (23)T. Yanagida, M. Goto, S. Kawakita, T. Echigoya
and Culture, Japan. and N. Kikumoto: The paper presented in the
112th AIME Annual Meeting, Feb. 1983,
Atlanta.
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