Ophir Maintenance Project Paint Procedures Rev.2 PDF

ASSET INTEGRITY MANAGEMENT
Ophir Energy (Bualuang) Plc.

Paint Material & Specification for coating
repair
Coating Procedure
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OPHIR ENERGY (BUALUANG) PLC
Rev.
Doc No. BLPMB-PRO-CO-5018 No.
0
TABLE OF CONTENTS
Page
1. SCOPE …………………………………………………………………… 3
2. REFERENCE …………… ..…………………………………………….. 3
3. GENERAL ………………………………………………………………. 3
4. Quality control specification ……………………………………………. 4
5. Mixing, Thinning and Storage ………………………………………….. 5
6. Painting Application …………………………………………………….. 5
7. Quality Control Specification …………………………………………... 9
8. Technical Service ………………………………………………………... 10
Table 1. Finish Colours …………………………………………………... 11
Table 2. Finished Colour RAL Number ………………………………… 11
Appendix A : Paint System ……………………………………………… 12

PAINTING PROCEDURES
1. Scope
This procedure covers the minimum requirements governing surface preparation and protective coating
application operations by maintenance for offshore structures, top facilities, fixed equipment etc. This
includes carbon steel, stainless steel and galvanized protective coated surfaces accordance with BLWBP-
SPC-PM-0012 Specification. This procedure is applicable to facilities located offshore in the Bualuang
field.
2. References
The latest edition of the following documents shall apply:
2.1 SA 2.5 in accordance to ISO 8501-1 for blast cleaning
2.2 ST 3 in accordance to ISO 8501-1 for power tool cleaning.
2.3 Vender Product Data Sheets minimum requirements for surface preparation and application
instructions.
2.4 Steel Structures Painting Council (SPPC) Specifications:
SSPC ISO 8501
2.4.1 SP1 -- Solvent Cleaning

2.4.2 SP2 ST2 Hand Tool Cleaning
2.4.3 SP3 ST3 Power Tool Cleaning
2.4.4 SP5 SA3 White Metal Blast Cleaning
2.4.5 SP6 SA2 Commercial Blast Cleaning
2.4.6 SP7 SA1 Brush Off
2.4.7 SP10 SA2.5 Near White Metal Blast Cleaning
2.4.8 SP11 -- Power-tool Cleaning to Bare Metal Surface
2.4.9 PA1 -- Shop, Field and Maintenance Painting
2.4.10 PA2 -- Measurement of dry film thickness with magnetic gauges
3. General
3.1 It is requested that all recommendation on the proper surface preparation and application on
Vender Tecnical Data Sheets shall be strictly adhered to. A complete system shall be from one
manufacturer, and all coats shall be compatible. The paints to be delivered to the site shall be in
the manufacturer containers unopened.
3.2 Every possible precaution shall be taken to eliminate dust before and during painting progress.
All surfaces shall be dry, free from condensation and efflorescence before the application of each
coat. Salt tests shall be carried out randomly prior to surface preparation of any methods to
determine the salt/ chloride contents in the substrate.
3.3 Painting shall not be carried out in wet weather unless carried out adequate cover and approved
by the Owner's Representative/ Paint Representative.
3.4 Any paints found to be incorrectly applied shall be repainted. The paint work shall be adequately
protected during and after paint operations.
3.5 Surface preparation, wherever possible, shall be carried out by dry blast cleaning, where dry
blast cleaning is not feasible, power tool cleaning shall be applied. This shall be followed by
solvent cleaning prior to painting.
3.6 Random pull off tests to be conducted for adhesion/ cohesion testing purposes during the repair
process, the minimum acceptance standard shall be at 5 MPA.
4. Quality control specification
SURFACE PREPARATION
4.1 Blasting Cleaning
4.1.1 Blasting cleaning shall in accordance with ISO 8501-1:2007, Swedish Standards Institute SIS 05-
5900 grade SA 2.5 or Steel Structures Painting Council SSPC-SP10 as specified in the coating
system. This is applicable to both shop and field blasting cleaning.
4.1.2 The abrasive used is to consist of steel grit, aluminium oxide, or other approved suitable
abrasive. Sand is not permitted. The abrasive shall be free from dust, salts and other impurities.
4.1.3 All necessary pre-caution shall be taken to ensure that previously painted areas are not damaged
or contaminated by blasting operations, especially no contamination of wet coated surfaces by
dust and abrasive shall be allowed. Should damage or contamination does occur, the affected
area shall be blast clean again and the paint system made good.
4.1.4 Where the surface being prepared lies adjacent to a previously coated surface the blast cleaning
shall overlap the coated surface by a minimum of 25mm. Appropriate shields and screens shall
be used to cover the remainder of the previously coated surface to prevent any possibility of
damage to or contamination of the coating.
4.1.5 Blast cleaning shall not be conducted when the surfaces are less than 3 oC above dew point or
when the relatively humidity of the air is greater than 85%.
4.2 Power Tool Cleaning
4.2.1 Power tool cleaning shall be in accordance with ISO 8501-1: "Power Tool Cleaning", and to a
visual standard to ST3.
4.2.2 Where the surface being so prepared lies adjacent to a previously coated surface, the power tool
cleaning shall overlap the coated surface.
4.3 Solvent Cleaning
4.3.1 Solvent cleaning shall be in accordance with SSPC-SP1 "Solvent Cleaning" to remove any oil or
grease contaminants prior to blasting/application of coatings.
4.4 Blast Cleaning of Stainless Steel
Stainless steel shall be segregated, carbon steel supports for storage shall be systematically painted, and
lifting equipment shall prevent iron contamination. Stainless steel surfaces to be coated shall be etched or
degreased and blast-cleaned with a non-ferrous and chlorine-free abrasive.
The blast cleaning procedure to be submitted to COMPANY shall include:
1) Abrasive composition to obtain a surface roughness.
2) Dust level (level 2 maximum of ISO 8502 – 3)
3) Substrate contamination checks. Ferrous contamination / direct colorimetric method using Prussian blue
(potassium ferricyanide) shall be used – no surface pollution shall be accepted.
4.5 Surface Preparation of Galvanized Steel
Galvanized steel to be coated shall be cleaned, degreased and etched using the product specified in the
systems.
5. Mixing, Thinning and Storage
5.1 Coating material shall remain in the unopened original manufacturer’s containers until required for
use.
5.2 All ingredients in any container shall be thoroughly mixed before use.
5.3 All containers shall be kept covered to prevent contamination by dust, dirt or rain. The container are
to be kept at a location where adequate ventilation is present and not to be exposed direct to sunlight
as the high temperature will cause premature/ unnecessary damage to the expected performance of the
product. Proper storage is also required to minimise the possible mechanical damages to the paints.
5.4 Material which does not have a limited pot life or does not deteriorate on standing may be mixed any
time before using but if settling has occurred it must be re-mixed immediately before using. Coating
material shall not remain in spray pots or buckets but shall be gathered into a closed container and re-
mixed before use. Coating material shall not be mixed and leave overnight
5.5 No thinner shall be added unless necessary for proper application. Thinner shall not exceed limitation
established by manufacturer and usually at 10%.
5.6 Type of thinner shall comply with manufacturer's instruction.
5.7 When used of thinner is permissible, it shall be added during the mixing process, painter shall not
add thinner after it has been thinned to the proper consistency. All thinning shall be done under
supervision of Paint Inspector or Company Representative with the correct amount or type to be
added.
6. Painting Application
6.1 Surface shall be thoroughly dry and dust free before painting.
6.2 Surface shall be painted no longer than 4 hours when they are completely blasted and cleaned.
6.3 No coating shall be applied on wet surface, or when the surface temperature of steel is less than 3 oC
above dew point or when the relative humidity of the air is greater than 85%.
6.4 Painting shall not be performed when precipitation is expected within six (6) hours.
6.5 Where spray painting is to be carried out all adjacent areas shall be protected.
6.6 Spray painting shall not be done in enclosures or within areas or adjacent to areas where electrical
equipment is installed or in operations.
6.7 Paint shall be applied evenly to be free from defects such as runs, sags, pinhole, bubbles or other
"holidays".
6.8 Application shall be conducted by airless spray or conventional spray equipment. Except for "stripe"
coating and minor coating repairs, brush or roller coating shall only be allowed following approval
from the owner's or manufacturer's representative. Stripe coating is deemed necessary on welds,
edges, corners, etc.
6.9 Each coat shall be applied with the contrasting colours for each of the coat of paint and free of:
- pores
- surface irregularities
6.10 Missed areas and places with too low DFT shall be recoated.
6.11 Recoating shall be done according to Vender Technical Data sheet recommendation.
6.12 Brush Application
Applicators shall ensure that:
6.12.1 Brushes are of the proper type and quality.
6.12.2 Brushes to be used for painting rivets, bolts, rough or pitted steel and stripe coating.
6.12.3 When using brush application, the specified DFT is the governing factor, not the specified
number of coats.
6.12.4 Surfaces inaccessible to spray shall be painted by brush.
6.13 Spray Application
It is the responsibility of the applicator to ensure that the equipment shall be:
6.13.1 Suitable for work.
6.13.2 Capable of efficient atomisation.
6.13.3 Provided with nozzles, needles, and aircaps or tips recommended by the paint manufacturer.
6.13.4 Provided with the adequate traps for the oil and water.
6.13.5 Fitted with pressure regulators and gauges.
6.13.6 Strainers to be mounted on the suction hose of the spray pumps.
6.13.7 Cleanliness; dust and dirt removed by air blow.

6.13.8 Well maintained, good condition.
During application, yard shall ensure that:
6.13.9 Traps are drained periodically.
6.13.10 Air pressure to the spray machine is adjusted not to be unnecessarily high but sufficient to ensure
proper atomisation of the paint.
6.13.11 Ingredients are well mixed, and mixing maintained by mechanical agitation during spraying.
6.13.12 The gun is held:

- in a vertical position
- at a correct distance to provide good deposition
6.13.13 The trigger is released at the end of each stroke.
6.13.14 All sags are brushed out immediately.
6.13.15 Edges are coated first and additional passes made later.
6.13.16 Inaccessible areas are painted by brush.
6.13.17 Contacts surfaces (i.e. bottom side) of all components are painted.
6.13.18 Freshly applied and undried paint is protected from dust, dirt, and foreign matter and water.
6.14 Adding anti-skid to the coating system
Anti skid aggregate should only be added in the intermediate coat, and should not be used in single
coat systems. Spread the aggregate evenly on the surface before half of time to Surface dry. For
coatings applied in 400 to 800 μm DFT use Anti-skid, coarse particle size (700 - 1000 μm). The
recommended usage is 3.0 - 3.5 kg per 10 litres of paint.
For coatings applied in 800 to 1500 μm DFT use Anti-skid, extra coarse particle size (1200 - 1600
μm). The recommended usage is 3.5 - 4.0 kg per 10 litres of paint.
6.15 Re-coating Interval
6.15.1 Yard shall ensure that over coating is carried out in accordance with the recommendation in the
Vender technical Data Sheets and application guides.
6.16 Repair to damaged painted surfaces
6.16.1 Spot Blast SA 2.5 OR Power Tool to ST 3 OR SSPC-SP11, whichever required in the different
locations as mentioned in the specifications, on all damaged or corroded areas and to conduct
touching up on the areas with the painting specifications.
6.16.2 On all damaged or corroded paint areas, the edges of the intact paint coating shall be feathered
prior to the touch up paint coat.
6.16.3 Major Repairs

A major repair should be dealt with as if the project were beginning. The recommendations given
earlier for steel preparation, coating application, etc., MUST all adhered to Sa 2 1/2 in accordance
to ISO 8501-1 for blast cleaning.
6.16.4 Minor Repairs
Under this heading are repairs to areas damaged either at the initial coating stage or mechanical
damages, burned areas, spot corrosion, welded area etc. The principle requirements are:
6.16.4..1 The area to be repaired must be fresh water washed and dry.
6.16.4..2 Should be cleaned to a minimum ST3 (ISO 8501:2007) or SSPC-SP3 for external system.
Optimum performance will be achieved with blasting to SA2.5 (ISO 8501:2007) or SSPC-SP10;
where this is not practical hand preparation to SSPC-SP11 is recommended.
6.16.4..3 Should be cleaned to a minimum special mechanical brush blast tool to SSPC-SP11 with at least
50 microns of surface profile for spot repair or SSPC-SP5/SA3 (ISO 8501-1:2007) for internal and
immersion system.
6.16.4..4 Abrade area immediately surrounding repair to provide key for subsequent paint application.
6.16.5 Areas with too high DFT:
Areas with DFT above maximum specified for isolated areas shall be ground down to acceptable
thickness, or down to bare steel and recoated.
6.16.6 Coating film continuity

All coating systems for immersion shall be inspected for film continuity/defects by visual
observation of pin hole rusting through the coating after tank hydro-testing or sea water
immersion during sea trials. Alternatively, full immersion of tanks in combination with tanks
fully saturated by tank cleaning machine(s), soaking all surfaces with sea water and creating a
high condensation environment during sea trials.
All noted defects shall be repaired or reported as outstanding issues.
For onshore storage tanks or for tanks where sea water immersion may not be permitted or
practical, coating shall be tested for film continuity/defects as described in ASTM D 5162,
method A or B as appropriate for the coating thickness.
The recommended voltage is 500 volts per 100 μm DFT. The acceptance criterion is no defects.
Defects found shall be repaired as per coating specification.
6.17 REPAIR METHOD
Repair method of small damaged portions.
(a) To remove the damaged parts by disc-sander at the damages parts with 20 mm. to 50 mm. should
be roughened by sand paper 100% of the precoated surface should be roughened.
(b) Exposed parts of steel should be recoated by primer and these after epoxy shall be coated by
brush.
Repair method of large damaged portion
Peel off spot produced by the lining film test & the damaged caused by other reasons shall be cut
off squarely, matching its portion with sharp knife as shown below.
Next portion shall be enclosed about 20 mm. Larger by tapes from the cut off edge and the enclosed
previously lining film should be treated 100% with sandpaper.
The brush application should be preceded after completely finish the repair method mentioned above. It
should be keep specified paint film thickness by brush paint application. Paint will not be applied by
spray, it will be required making surface roughness with sandpaper in advance.
7. Quality Control Specification
7.1 Testing/ Inspection
The Inspection shall be carried out during the work and shall be reported and recorded on Inspection
Report form.
7.1.1 Visual Inspection
Individual coat and completed coatings shall be visually inspected for appearance coatings shall
be smooth and free from dry spray, pinholes, blisters, craters and excessive sagging.
7.1.2 Profile Height
The profile height shall be spot checked by means of a surface profile gauge (Keanatator Surface
Profile Compactor or similar).
7.1.3 Film Thickness
During coating, the wet film thickness shall be spot checked. Specified total DFT shall be spot
checked by means of a magnetic type thickness gauge (e.g. Electrometer). Firm thickness shall be
measured on individual coats.
7.1.4 Temperature and Relative Humidity
Temperature and relative humidity shall be measured by means of a temperature gauge and
hygrometer or equivalent. Readings shall be taken at regular intervals, depending on changes in
climatic conditions.
7.1.5 Salt/Chloride test

Refer to Manufacturer Datasheet
8. Technical Service
8.1 “Pre Inspection”
8.1.1 Evaluation of the condition of coating systems.
8.1.2 Education/ demonstration of surface preparation and paint application.
8.1.3 Estimate/ advise on the extend of paint coating damages.
8.1.4 Give recommendations on painting specifications.
8.1.5 Give recommendations on working procedures of surface preparation and paint

application.
8.2 “Inspection”
Provide in-process inspection on the 3 sub-stages of inspection
8.2.1 “Pre-treatment”
a) Provide assistance in material identification/ traceability
b) Evaluate condition of substrate
c) Evaluate/ Identify preparation of steel work
d) Identification/ advise of pre-treatment cleanliness
8.2.2 “Surface preparation”

a) Advise on equipment/ materials to ensure proper application
b) Monitoring of weather condition prior to surface preparation
c) Check surface preparation standards (conformity with specifications)
8.2.3 “Paint application”

a) Advise on equipment/ materials to ensure proper application
b) Monitoring of weather condition prior to surface preparation
c) Check prepared surface cleanliness
d) Monitoring of paint firm thickness both wet and dry
e) Check for coating imperfections such as holidays, pinholes, runs and etc
f) Advise and recommend proper application technique
8.3 “Post –Inspection”

Recording of In-process inspections.
Table 1: Finish Colours
Splash zone (include steel grating at (+) 12 elevation and Safety yellow
boat landing
Deck surfaces Safety yellow
Vessels, tanks and heat exchanges Light silver grey
Stacks Light silver grey
Pumps, compressors, mixers and drivers Light silver grey
Piping Light silver grey
General Light silver grey
Control valves Light silver grey
Fuel gas Light silver grey
Firewater (including foam lines) Safety red
Un-insulated valves, flanges and other item in insulated Light silver grey
Fire & Safety equipment Safety red
Safety barriers Safety yellow
Miscellaneous un-galvanized structural steel Light silver grey
Galvanized steel
Handrails, guardrails Safety yellow
Sockets, stairways, railings Safety yellow
Ladders, cages Safety yellow
Electrical panels, equipment, housing, brackets, supports Light silver grey
Generators Light silver grey (or manufacturer standard
accepted by purchaser/company)
(Per API RP 2L as modified below) background
Aiming circle letter ‘H’ & boundary black
Walkways black
Logo and facility name Black (logo colours per company
instructions)
Safety station location (including Shower & Eye wash) Safety green
Platform identification signs Black letters on white background
Potable water piping Safety green
Physical hazards (including overhead obstructions, split Yellow & black stripes or checks
pipe type deck curbing which can be walked on)
Walkways on deck plate black
E & I Room White (inside), light silver grey (outside)
Cranes Safety yellow
Table 2: Finished Colour RAL Number
Finished Colour RAL Number

Light Silver Grey 7038
Safety Red 3020
Safety Yellow 1023
Black 9005
Safety Orange 2004
Safety Green 6024
White 9003
Appendix A
Original Coating systems 1 (Construction Specification)
Applicability: External surface CS, DS,SS steel Splash Zone at Max.Operating temperature up to 93 0C
- Skim pile
- Miscellaneous Equipment
Surface preparation
Degree of cleaning: Sa2½ (ISO 8501-1:1988), SSPC-SP10 Near white metal blast cleaning
Anchor pattern profile: 40-75 microns (1.5G ~3.0G/2S~3S)
Abrasive cleaned: Steel grit mesh No. 20-40 or garnet mesh No. 20 to 80
Recommend Power tool FOR SMALL AREA ONLY, Immersion not recommend Power Tool
Coating: Supplier / Jotun Paint

Nominal Interval between
Coat Paint Name Paint type Thickness RH coat at 40 °C Color
(microns) max(%)
Min Max Min Max
Jotamastic 87 Refer:data
Epoxy Mastic 3-4 Safety
1st GF/Jotamastic 250 300 85
Glassflake hrs. sheet yellow
90 GF
Total 250 300
Note: DS, SS stainless type material shall be used garnet abrasive in surface preparation.
Repair/maintenance Coating systems 1 (Operation Specification)
Surface preparation
Degree of cleaning: Sa2½ (ISO 8501-1:1988), SSPC-SP10 Near white metal blast cleaning (Spot blast)
Anchor pattern profile: 40-75 microns (2S~3S)
Abrasive cleaned: Garnet mesh No. 20 to 80
Hand & Power tools SSPC-SP11/ST3 FOR SMALL AREA ONLY, Immersion not recommend Power
Tool

(microns) max(%)
Min Max Min Max
1st GF/Jotamastic 250 300 85
Glassflake hrs sheet yellow
90 GF
2nd GF/Jotamastic 250 300 85
Glassflake hrs sheet yellow
90 GF
Total 500 600
Coating: Supplier / International Paint
(microns) max(%)
Min Max Min Max
Modified
Safety
1st Interzone 954 Epoxy High 250 300 TBC 8 hrs 7 days
yellow
Solid
Modified
Safety
2nd Interzone 954 Epoxy High 250 300 TBC 8 hrs 7 days
yellow
Solid
Total 500 600
Remark :
1. Holiday testing will be used Low voltage (wet pong type ) setting = 90 voltages
2. Coating adhesion testing shall be tested by Pull off test acceptance, Min 3 Mpa
Applicability: Galvanized surface (Repair) at Max. Operating temperature up to 93 0C

- grating
Surface preparation
Degree of cleaning: Spot blast, power tool cleaning

Anchor pattern profile: N/A
Abrasive cleaned: garnet mesh No.20 to 80 or Sand paper

(microns) max(%)
Min Max Min Max
1st Epoxy Mastic 150 200 85 4 hrs Aluminium
AL sheet
Total 150 200
Surface preparation
Degree of cleaning: Spot blast, power tool cleaning : Optimum performance will be achieved with blasting
to Sa2½ (ISO 8501:2007) or SSPC-SP10; where this is not practical hand preparation to SSPC-SP11 is
recommended.
Abrasive cleaned: garnet mesh No.20 to 80 or Sand paper
Hand & Power tools SSPC-SP11/ST3

(microns) max(%)
Min Max Min Max
Epoxy Aluminu
1st GF/Jotamastic 90 150 200 85 3 hrs
Mastic sheet m
GF
Refer.
Polyureth Refer:data
2nd Hardtop AX 50 75 85 3 hrs Paint
ane sheet
matrix
Total 200 275

(microns) max(%)
Min Max Min Max
Surface Refer:data
1st Interseal 670HS tolerant 100 150 82 10 hrs White
Epoxy sheet
Surface Refer:data
2nd Interseal 670HS tolerant 100 150 82 10 hrs White
Epoxy sheet
Surface Refer:data
3rd Interthane 990 tolerant 50 80 57 6 hrs Aluminum
Epoxy sheet
Total 250 380

Applicability: Uninsulated DS,AS steel as Max.Operating temperature up to 930C

- Piping, vessel, Heat Exchanger, Piping ,Valves and Fittings
Surface preparation
Degree of cleaning: Sa Sa2½ 21/2 (ISO 8501-1:1988), SSPC-SP10 Near white metal blast cleaning

(microns) max(%)
Min Max Min Max
Epoxy 3-4
1st GF/Jotamastic 90 100 150 85 Eggshell
Mastic hrs sheet
GF
Refer.
2nd Refer:data
Hardtop AX Polyurethane 50 75 85 3 hrs Paint
sheet
matrix
Total 150 225
Surface preparation
recommended.

(microns) max(%)
Min Max Min Max
Epoxy 3-4
1st GF/Jotamastic 90 100 150 85 Aluminum
Mastic hrs sheet
GF
Jotamastic 87
2nd Epoxy 3-4 Refer:data
GF/Jotamastic 90 100 150 85 White
Mastic hrs sheet
GF
Refer.
Refer:data
3rd Hardtop AX Polyurethane 50 75 85 3 hrs Paint
sheet
matrix
Total 250 375
Remark :
1. Coating adhesion testing shall be tested by Pull off test acceptance, Min 3 Mpa.
Applicability: Uninsulated CS steel at Max .Operating temperature 204 0C to 4000C.

- All Piping (CS), vessel(CS), Heat Exchanger, and Fittings Pump, Turbine,
Compressor ,Structures
Surface preparation

(microns) max(%)
Min Max Min Max
Inorganic Zinc Refer:data
1st Resist 86 50 75 90 1.5 hrs Grey
ethyl silicate sheet
2nd Refer:data
Solvalitt Silicone base 25 30 85 3 hrs Aluminum
sheet
3rd Refer:data
Solvalitt Silicone base 25 30 85 3 hrs Aluminum
sheet
Total 100 135
Repair/maintenance systems 4 (Operation Specification)
Surface preparation
Degree of cleaning: Sa2½ (ISO 8501-1:1988), SSPC-SP10 Near white metal blast cleaning (Spot blast ) or
minimum ST2.
Abrasive cleaned: garnet mesh No. 20 to 80
(microns) max(%)
Min Max Min Max
Inorganic Refer:data
Jotatemp 1000
1st Zinc ethyl 100 150 85 3.5 hrs Aluminum
Ceramic sheet
silicate
Titanium
catalyzed
2nd Jotatemp 1000 3.5 hrs
Refer:data
inorganic 100 150 85 Aluminum
Ceramic sheet
ceramic
copolymer
Total 200 300
Nominal Interval
Coat Paint Name Paint type Thickness RH between Color
(microns) max(%) coat at 40 °C
Min Max Min Max
Titanium
st modified Bluish
1 Interterm1202UPC 90 140 64 12 hrs 7 days
inorganic Grey
copolymer
Titanium
2nd modified
Interterm1202UPC 90 140 64 12 hrs 7 days Aluminum
inorganic
copolymer
Total 180 280
Remark :
1. Jotun: The drying and curing times, as well as over coating intervals for inorganic zinc ethyl
silicates are measured under controlled temperatures, relative humidity (RH) 70 % during
application and curing, and at average of the DFT range for the product.
Higher RH will increase the curing speed. The paint requires continuous RH above 50 % to cure
Applicability: Uninsulated CS at Max. Operating temperature 93 0C to 2040C
- All Piping (CS), Valves (CS)

- vessel, Heat Exchanger and Fittings
Surface preparation

(microns) max(%)
Min Max Min Max
Inorganic Zinc Refer:data
1st Resist 86 50 75 90 1.5 hrs Grey
ethyl silicate sheet
2nd Refer:data
Solvalitt Silicone base 25 30 85 3 hrs Aluminium
sheet
3rd Refer:data
sheet
Total 100 135
Surface preparation
recommended. ( if temperature does not exceed 230 °C)

(microns) max(%)
Min Max Min Max
Glass flake Refer:data
1st Jotatemp 250 reinforced 125 150 85 1.5 hrs Aluminium
epoxy sheet
Glass flake
2nd 1.5 hrs
Refer:data
Jotatemp 250 reinforced 125 150 85 Aluminium
epoxy sheet
3rd Refer:data
sheet
Total 250 300

Nominal Interval
Min Max Min Max
Titanium
modified Bluish
1st Interterm1202UPC 90 140 64 12 hrs 7 days
inorganic Grey
copolymer
Titanium
2nd modified
inorganic
copolymer
Total 180 280
Remark : Both systems can apply by power tool

Original Coating systems 5A (Construction Specification)
Applicability: Uninsulated DS and SS steel at Max. Operating temperature 93 0C to 2040C
- All Piping (DS,SS), Valves (DS,SS)

- vessel, Heat Exchanger and Fittings
Surface preparation

(microns) max(%)
Min Max Min Max
Refer:data
1st Solvalitt Silicone base 25 30 85 3 hrs Aluminium
sheet
2nd Refer:data
sheet
Total 50 60
Repair/maintenance Coating systems 5A (Operation Specification)
Surface preparation
The surface to be coated shall be dry abrasive blast cleaned as required for the specified surface profile
using approved non-metallic abrasive media which is suitable to achieve a sharp and angular surface
profile. As a guide, a surface profile corresponding to 25-55 μm, grade Fine G; Ry5 (ISO 8503-2) should be
achieved.
Examples of recommended abrasives are:
• Ferrite free almandite garnet grade 30/60 and 80 grade (US Mesh size)
• Aluminium oxide grade G24

(microns) max(%)
Min Max Min Max
Glass flake Refer:data
1st Jotatemp 250 reinforced 100 150 85 1.5 hrs Aluminium
epoxy sheet
Glass flake
2nd 1.5 hrs
Refer:data
Jotatemp 250 reinforced 100 150 85 Aluminium
epoxy sheet
2nd Refer:data
sheet
Total 200 300
Nominal Interval
Min Max Min Max
Titanium
modified Bluish
inorganic Grey
copolymer
Titanium
2nd modified
inorganic
copolymer
Total 180 280
Applicability: Uninsulated Duplex and Autenitic Stainless steel at Max .Operating temperature 204 0C to
538 0C
- Piping, vessel, Heat Exchanger, Piping ,Valves and Fittings
- All piping (CS) temp 401 to 600 ˚C
Surface preparation
Degree of cleaning: Sa 1 (sweep blast )
Abrasive cleaned: Garnet mesh No. 20 to 80 or Sand paper No.80

(microns) max(%)
Min Max Min Max
Refer:data
1st Solvalitt Silicone base 25 30 85 3 hrs Aluminium
sheet
2nd Refer:data
sheet
Total 50 60
Repair/maintenance Coating systems 6 (Operation Specifiaction)
Surface preparation
After pre-treatment of welds, sharp edges, removal of weld spatter and other surface contamination the
surface shall be degreased with an alkaline detergent, washed by low-presure Water Cleaning (LPWC) to a
grade corresponding to the description of Wa 1 (ISO 8501-4) or higher standard and dry abrasive blast
cleaned to create a sharp and angular surface profile using approved non-metallic abrasive media. As a
guide, a surface profile between 45-75 μm, grade Fine, Ry5 (ISO 8503-2) should be achieved.

(microns) max(%)
Min Max Min Max
Titanium
catalyzed Refer:data
Jotatemp 1000
1st inorganic 100 150 85 3.5 hrs Aluminium
Ceramic sheet
ceramic
copolymer
Titanium
catalyzed
Refer:data
inorganic 100 150 85 Aluminium
Ceramic sheet
ceramic
copolymer
Total 200 300

Nominal Interval
Min Max Min Max
Titanium
st modified Bluish
inorganic Grey
copolymer
Titanium
2nd modified
inorganic
copolymer
Total 180 280
Remark : Both systems can apply by power tool

Applicability: Uninsulated CS steel at Max .Operating temperature 930C

- Structural, jacket, E&I support, pipe support above splash zone, Deck, Module
- All piping (CS)
Surface preparation
Anchor pattern profile: 40-75 microns , (1.5G ~3.0G/2S~3S)
(microns) max(%)
Min Max Min Max
1st Resist 86 Zinc ethyl 50 75 90 1.5 hrs Grey
silicate sheet
Jotamastic 87
2nd Epoxy 3-4 Refer:data Eggshel
GF/Jotamastic 90 150 250 85
mastic hrs sheet l
GF
Refer.
3rd Polyuretha Refer:data
Hardtop AX 50 75 85 3 hrs Paint
ne sheet
matrix
Total 250 400
Repair/maintenance coating system 7 (Operation Specification)
Surface preparation
Degree of cleaning: Sa2½, SSPC-SP10 Near white metal blast cleaning (Spot Blast)

(microns) max(%)
Min Max Min Max
Epoxy 3-4
1st GF/Jotamastic 90 150 250 85 Grey
mastic hrs sheet
GF
Jotamastic 87
2nd Epoxy 3-4 Refer:data
GF/Jotamastic 90 150 250 85 white
mastic hrs sheet
GF
Refer.
3rd Refer:data
sheet
matrix
Total 350 575
(microns) max(%)
Min Max Min Max
Surface Refer:data
1st Interseal 670H Tolerant 150 250 82 10 hrs Grey
Epoxy sheet
Surface
2nd Refer:data
Interseal 670H Tolerant 150 250 82 10 hrs White
Epoxy sheet
Refer.
3rd Refer:data
Interthane 990 Polyurethane 50 75 57 6 hrs Paint
sheet
matrix
Total 350 575
Remark :
1. Coating adhesion testing shall be tested by pull off test as resulted minimum = 3.0 Mpa.
Applicability: - Galvanized surface as required painting.

- Ladders, handrails, helideck apron frame, grating etc.
- Piping process / utilities up to 93 ˚C and Piping fresh water line (ZW)
Surface preparation
Degree of cleaning: Sweep blasting or emery coarse

Abrasive cleaned: Garnet mesh No. 20 to 80 or Sand paper

Nominal
Coat Paint Name Paint type Thickness RH Interval between Color
Min Max Min Max
Epoxy 3-4
1st GF/Jotamastic 90 100 150 85 Eggshell
mastic hrs sheet
GF
Refer.
2nd Refer:data
sheet
matrix
Total 150 225
Surface preparation
Degree of cleaning: Sa2½,, SSPC-SP10 Near white metal blast cleaning (Spot Blast)

Nominal
Min Max Min Max
Epoxy 3-4
1st GF/Jotamastic 90 150 200 85 Grey
Mastic hrs sheet
GF
Epoxy 3-4
2nd GF/Jotamastic 90 100 150 85 Eggshell
Mastic hrs sheet
GF
Refer.
Refer:data
3 rd Hardtop AX Polyurethane 50 75 85 3 hrs Paint
sheet
matrix
Total 300 425

(microns) max(%)
Min Max Min Max
Surface Refer:data
1st Interseal 670H Tolerant 150 250 82 10 hrs Grey
Epoxy sheet
Surface
2nd Refer:data
Interseal 670H Tolerant 150 250 82 10 hrs White
Epoxy sheet
Refer.
3rd Refer:data
Interthane 990 Polyurethane 50 75 57 6 hrs Paint
sheet
matrix
Total 350 575
Applicability: Uninsulated CS steel at Max .Operating temperature up to 93 0C

- Jacket splash zone – structural members, conductors, J-tubes, barge bumpers,
- Riser guards, boat landing, pump casings (external), handrail etc.
Surface preparation

Nominal
Min Max Min Max
Marathon High Build Refer:data Safety
1st XHB/Marathon Epoxy Glass 1000 1500 85 4 hrs
sheet yellow
1000 XHB flake
Total 1000 1500
Repair/maintenance Coating systems 11 for small area (Operation Specification)
Surface preparation
Degree of cleaning: Sa2½ SSPC-SP10 Near white metal blast cleaning (Spot Blast)

Nominal
Min Max Min Max
Jotamastic 87 High Build Refer:data
3-4 Safety
1st GF/Jotamastic Epoxy Glass 250 300 85
hrs sheet yellow
90 GF flake
Jotamastic 87 High Build Refer:data
3-4 Safety
2nd GF/Jotamastic Epoxy Glass 250 300 85
hrs sheet yellow
90 GF flake
Total 500 600
Repair/maintenance Coating systems 11 for full area (Operation Specification)
Nominal
Min Max Min Max
Marathon High Build Refer:data Safety
1st XHB/Marathon Epoxy Glass 1000 1500 85 4 hrs
sheet yellow
1000 XHB flake
Total 1000 1500

(microns) max(%)
Min Max Min Max
Modified
Safety
1st Interzone 954 Epoxy High 250 300 TBC 8 hrs 7 days
yellow
Solid
Modified
Safety
2nd Interzone 954 Epoxy High 250 300 TBC 8 hrs 7 days
yellow
Solid
Total 500 600
Remark
Applicability: Floor plate

- Deck floor plate
Surface preparation

Nominal
Min Max Min Max
Marathon High Build Refer:data
1st XHB/Marathon Epoxy Glass 700 1000 85 4 hrs N/A
flake sheet
1000 XHB
Jotun Anti- Aluminium
2nd Black
Skid, Coarse oxide
Marathon High Build Refer:data
3rd XHB/Marathon Epoxy Glass 300 500 85 4 hrs N/A
flake sheet
1000 XHB
Refer.
Refer:data
4th Hardtop AX Polyurethane 50 75 85 3 hrs Paint
sheet
matrix
Total 1050 1575
Note:
- Apply a layer of Marathon HXB (~700 microns), waiting few minute for skin setting and followed
by Aluminium oxide (Medium size), then apply Marathon XHB (~300 microns) to cover them again.
Repair/maintenance Coating systems 12(Operation Specification)
Surface preparation

Nominal
Min Max Min Max
3-4
1st GF/Jotamastic Epoxy Mastic 250 300 85 Grey
hrs sheet
90GF
3-4
2nd GF/Jotamastic Epoxy Mastic 250 300 85 Eggshell
hrs sheet
90 GF
Jotun Anti- Aluminium
3rd Black
Skid, Coarse oxide
Refer.
Refer:data
4th Hardtop AX Polyurethane 50 75 85 3 hrs Paint
sheet
matrix
Total 550 675

(microns) max(%)
Min Max Min Max
Modified
1st Interzone 954 Epoxy High 250 300 TBC 8 hrs 7 days Aluminum
Solid
Modified
2nd Interzone 954 Epoxy High 250 300 TBC 8 hrs 7 days White
Solid
Interthane Refer:data Safety
3rd Polyurethane 50 100 TBC 6 hrs
990 sheet Yellow
Total 550 700
Remark :
Applicability: Internal Carbon steel Fresh water Tank at Max .Operating temperature up to 93 0C
- Fresh water Tank (internal )
Surface preparation

Nominal
Min Max Min Max
Tankguard FDA approved Refer:data
1st 100 150 85 4 hrs Red
storage epoxy sheet
2nd Tankguard FDA approved Refer:data
100 150 85 4 hrs Light Red
storage epoxy sheet
Total 200 300
Consult with AI case by case

Applicability: Internal CS steel Max .Operating temperature 930C to 149 0C

- All piping (CS),valves(CS) and Fittings.
- Vessel, Heat Exchanger.
Surface preparation
Degree of cleaning: Sa2½, SSPC-SP10 Near white metal blast cleaning

Abrasive cleaned: Steel grit mesh No. 20-40 or Garnet mesh No. 20 to 80

Nominal
Min Max Min Max
Tankguard Phenolic Refer:data
1st 100 150 85 4 hrs Light Red
storage epoxy sheet
2nd Tankguard Phenolic Refer:data
100 150 85 4hrs Red
storage epoxy sheet
3rd Tankguard Phenolic Refer:data
100 150 85 4hrs Light Red
storage epoxy sheet
Total 300 450
Consult with AI team

Applicability: Internal CS steel at Max .Operating temperature up to 930C

- Diesel storage tank
- Open/Closed drain vessel / tank
Surface preparation
Degree of cleaning: Sa2½, SSPC-SP10 Near white metal blast cleaning

Abrasive cleaned: Steel grit mesh No. 20-40 or Garnet mesh No. 20 to 80

Nominal
Min Max Min Max
1st 100 150 85 4 hrs Red
storage epoxy sheet
2nd Tankguard Phenolic Refer:data
100 150 85 4 hrs Light Red
storage epoxy sheet
Total 200 300
Consult with AI team

Applicability: Insulated CS,DS,SS steel at Max .Operating temperature 149 0C up to 2180C

- Vessel, Heat Exchanger, Turbine pump, Compressor, Piping, Valves, Fittings
Surface preparation
Anchor pattern profile: 50-75 microns (1.5G~3.0G/2S~3S)

Nominal
Min Max Min Max
1st 100 150 85 4 hrs Red
Storage Epoxy sheet
Tankguard Phenolic Refer:data Light

2nd 100 150 85 4 hrs
Storage Epoxy sheet Red
Total 200 300
Note: Duplex ,SS steel type material shall be used garnet abrasive in surface preparation.
Surface preparation
Degree of cleaning: Sa2½ SSPC-SP10 Near white metal blast cleaning (Spot Blast)

Nominal
Min Max Min Max
1st 100 150 85 4 hrs Red
Storage Epoxy sheet
Tankguard Phenolic Refer:data Light

2nd 100 150 85 4 hrs
Storage Epoxy sheet Red
Total 200 300
Remark
Applicability: Insulated CS steel at Max .operate temperature 218 0C to 538 0C

- Vessel, heat exchanger tank, piping valves and fittings.
Surface preparation
Nominal
Min Max Min Max
1st Resist 86 Zinc ethyl 50 75 90 1.5 hrs Grey
silicate sheet
2nd Refer:data
sheet
3rd Refer:data
sheet
Total 100 135
Surface preparation

Nominal
Min Max Min Max
Titanium
catalyzed
Jotatemp 1000
1st inorganic 100 150 85 3.5 hrs Refer:data Aluminium
ceramic
ceramic sheet
copolymer
Titanium
catalyzed
Refer:data
inorganic 100 150 85 Aluminium
Ceramic sheet
ceramic
copolymer
Total 200 300
Remark
1 . The drying and curing times, as well as over coating intervals for inorganic zinc ethyl silicates are
measured under controlled temperatures, relative humidity (RH) 70 % during application and curing, and at
average of the DFT range for the product.
Higher RH will increase the curing speed. The paint requires continuous RH above 50 % to cure Coating
adhesion testing shall be tested by Hatch –cut as resulted minimum = 4 B.

Nominal Interval
Min Max Min Max
Titanium
st modified Bluish
inorganic Grey
copolymer
Titanium
2nd modified
inorganic
copolymer
Total 180 280
Coating systems 17A
Applicability: Insulated DS , SS steel at Max .operate temperature 218 0C to 538 0C

- Vessel, heat exchanger tank, piping valves and fittings.
Surface preparation
Abrasive cleaned: garnet mesh No. 20 to 80

Nominal
Min Max Min Max
Refer:data
1st Solvalitt Silicone base 25 30 85 3 hrs Aluminum
sheet
Refer:data
2nd Solvalitt Silicone base 25 30 85 3 hrs Aluminum
sheet
Total 50 60
Repair/maintenance Coating systems 17 A (Operation Specification)
Surface preparation

Nominal
Min Max Min Max
Titanium
Jotatemp 1000
1st inorganic 100 150 85 3.5 hrs Aluminium
Ceramic sheet
ceramic
copolymer
Titanium
Jotatemp 1000
2nd inorganic 100 150 85 3.5 hrs Aluminium
Ceramic sheet
ceramic
copolymer
Total 200 300
Nominal Interval
Min Max Min Max
Titanium
modified Bluish
inorganic Grey
copolymer
Titanium
2nd modified
inorganic
copolymer
Total 180 280
Stainless Steel surface Coating systems (Transparent Clear colour / primer and topcoat)
Surface preparation
The surface to be coated shall be dry abrasive blast cleaned as required for the specified surface profile
using approved non-metallic abrasive media which is suitable to achieve a sharp and angular surface
profile. As a guide, a surface profile corresponding to 25-55 μm, grade Fine G; Ry5 (ISO 8503-2) should
be achieved.
Examples of recommended abrasives are:

• Ferrite free almandite garnet grade 30/60 and 80 grade (US Mesh size)
• Aluminium oxide grade G24

Nominal
Min Max Min Max

Transparent Refer:data
1st Hardtop Clear 50 60 85 2 hrs Transparent
Polyurethane sheet
Total 50 60

Nominal
Min Max Min Max

Refer:data
1st Interthane 990 Polyurethane 50 60 85 2 hrs Transparent
sheet
Total 50 60

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Ophir Maintenance Project Paint Procedures Rev.2 PDF

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ASSET INTEGRITY MANAGEMENT

Ophir Energy (Bualuang) Plc.

0 Issued for Review

DATE CHECK APPR. APPR. DATE

OPHIR ENERGY (BUALUANG) PLC

2. REFERENCE …………… ..…………………………………………….. 3

4. Quality control specification ……………………………………………. 4

5. Mixing, Thinning and Storage ………………………………………….. 5

6. Painting Application …………………………………………………….. 5

7. Quality Control Specification …………………………………………... 9

8. Technical Service ………………………………………………………... 10

Table 1. Finish Colours …………………………………………………... 11

Table 2. Finished Colour RAL Number ………………………………… 11

Appendix A : Paint System ……………………………………………… 12

The latest edition of the following documents shall apply:

2.1 SA 2.5 in accordance to ISO 8501-1 for blast cleaning

2.2 ST 3 in accordance to ISO 8501-1 for power tool cleaning.

2.4 Steel Structures Painting Council (SPPC) Specifications:

SSPC ISO 8501

2.4.1 SP1 -- Solvent Cleaning

4. Quality control specification

4.1 Blasting Cleaning

4.2 Power Tool Cleaning

4.3 Solvent Cleaning

The blast cleaning procedure to be submitted to COMPANY shall include:

1) Abrasive composition to obtain a surface roughness.

2) Dust level (level 2 maximum of ISO 8502 – 3)

4.5 Surface Preparation of Galvanized Steel

5. Mixing, Thinning and Storage

5.6 Type of thinner shall comply with manufacturer's instruction.

6.12 Brush Application

Applicators shall ensure that:

6.12.1 Brushes are of the proper type and quality.

6.12.4 Surfaces inaccessible to spray shall be painted by brush.

6.13 Spray Application

6.13.1 Suitable for work.

6.13.2 Capable of efficient atomisation.

6.13.5 Fitted with pressure regulators and gauges.

6.13.6 Strainers to be mounted on the suction hose of the spray pumps.

6.13.7 Cleanliness; dust and dirt removed by air blow.

During application, yard shall ensure that:

6.13.9 Traps are drained periodically.

6.13.12 The gun is held:

6.13.13 The trigger is released at the end of each stroke.

6.13.14 All sags are brushed out immediately.

6.13.16 Inaccessible areas are painted by brush.

6.14 Adding anti-skid to the coating system

6.15 Re-coating Interval

6.16 Repair to damaged painted surfaces

6.16.3 Major Repairs

6.16.5 Areas with too high DFT:

6.16.6 Coating film continuity

All noted defects shall be repaired or reported as outstanding issues.

6.17 REPAIR METHOD

Repair method of small damaged portions.

7. Quality Control Specification

7.1 Testing/ Inspection

7.1.1 Visual Inspection

7.1.3 Film Thickness

7.1.4 Temperature and Relative Humidity

7.1.5 Salt/Chloride test

8.1 “Pre Inspection”

8.1.1 Evaluation of the condition of coating systems.