Professional Documents
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CONTENT
01 02 03
Introduction About Company Model Identification
Chiller Models introduction Chillman one of the packman hold- You can find your product model
ing’s company that focous on cooling configuration on this page
& aircondotioning systems
04 05 06
Chillman Advantages Performance Correction Mini Chillers
Chillman has a various type of Air- Based on air temperature and leaving Mini Air-Cooled chillers from 5 to 20
Cooled chiller with best feature for any water temperature you can selected refrigration ton Data sheet & other
type of applications the actual capacity of chiller specifications
07 08 09
Scroll Air-Cooled Chiller Screw Air-Cooled Chiller Accessories
Scroll Air-Cooled chillers from 20 to Screw Air-Cooled chillers from 80 to Useful Accessories for any type of
120 refrigration ton Data sheet & other 500 refrigration ton Data sheet & other application and smart solution
specifications specifications
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CHILLMAN AIR COOLED CHILLER 3
INTRODUCTION
CHILLMAN Air Cooled Chillers have three types of designed and completely
UNITARY forms. We have mini chiller from 5 to 20 RT, Scroll compressor from
20 to 120 RT & Screw Compressor design up to 500 RT.
All Chillman Chiller Models such as CHSW, CHSC & ... in package (Unitary) form.
These models are shipped from the factory complete ready for installation and use.
The unit is pressure-tested, evacuated, and fully charged with R22, R134a and has
an initial oil charge. R134a has no ozone depletion potential. It is environmentally
safe and does not have a phase-out date. After assembly, a complete operation test
is performed with water flowing through the cooler to assure that the refrigerating
circuit operates correctly.
The units can be installed on the rooftop, ground outside and so on, instead of being
equipped in a special mechanical room. It can be widely applied in newbuilt or recon-
structed industry and civil-building project, such as hotel, esidential building, restaur-
ant, office building, shopping mall, theater, gymnasium, hospital and so on, as well
as supplies required cooling water for factories in technical process of producing, so
it’s especially suitable for some special locations around where there are high-level
requirements for noise and environments.
As buildings continue to evolve in size and function, their cooling systems must meet
increasingly rigorous demands in an efficient and sustainable way. But often, what
works for one project may not work for another, even with similar specifications.
Location, utility rates and architectural features all introduce challenging variables
that must be accounted for.
Best Solution for cooling & air-conditioning The result is numerous system designs and chiller configurations with a variety of
with Chillman Smart Products in any type of possible efficiency and Quality levels. So, whether our customers are calculating
applications energy efficiency to meet local code requirements, determining eligibility for utility
rebates, or selecting an HVAC system with the lowest operating costs.
Incorporating proprietary cutting edge technology,
our Air Cooled Chiller combines high efficiency perfor-
mance and stable operation. The new Chiller model
lineup features a CHSC semi-hermetic twin-screw com-
pressor using the environment-friendly R134a refriger-
ant. In addition to low noise, low vibration, high effi-
ciency and high performance, the new models come
with a user-friendly touch panel type screen display
that allows you to check operation status at a glance
and has a full range of control functions. As the perfect
answer to user needs, our Chillers are designed to cov-
er a broad range of applications from air conditioning
of buildings to cooling of factories.
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4 CHILLMAN AIR COOLED CHILLER
ABOUT COMPANY
Our goal is your safety, calmness and we are always eager to provide this suitable solution for you in any type of applications. From sharing
our knowledge, technology and expertize to creating customized solutions for your business, we do everything to help your business grow.
We aim to set new brand with our service method and this drive to delight you defines who we are.
In early years the packman construction and service branch focused on building
construction. Cooperating with brown boveri and asseck companies different
mega power plants were built in 1976.
The company started its official activity in construction of High-Pressure Vessels
such as Hot-Water Boilers, Steam Boilers , Storage Tanks, Softeners and Heat
Exchangers from 1984.
Packman Company is one of the first companies which supplied the high quality
and standard hot water boilers to the customers.
Packman has exported its products to countries such as Uzbekistan, United Arab
Emirates and other countries in the region. It is one of the largest producers of
hot-water and steam boilers in the Middle East.
Packman Company has got its degree from the Budget and Planning Organiza-
tion in construction and services in the membership of some important associ-
ations such as:
1. Construction Services Industry Association
2. Industry Association
3. Construction Companies’ Syndicate
4. Technical Department of
Tehran University’s Graduates Association
5. Mechanical Engineering Association
6. Engineering Standard Association
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CHILLMAN AIR COOLED CHILLER 5
MODEL IDENTIFICATION
For choosing Condenser type :
CHM 17.5~70
CHSC 70~420
CHSW 280~1800
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6 CHILLMAN AIR COOLED CHILLER
CHILLMAN
MANUFACTURING
ADVANTAGE
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CHILLMAN AIR COOLED CHILLER 7
Unique Feature
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8 CHILLMAN AIR COOLED CHILLER
PERFORMANCE
CORRECTION
Ambient Temperature °C (°F)
Leaving Chileld
Water °C (°F) 25 (77) 30 (86) 35 (95) 40 (104) 45 (113) 50 (122) 55 (131)
40 RT 60 RT
360 510
25
480
330
25 30
450
300 30 35
Ambient Temperature
Cooling Capacity kW
420
Cooling Capacity kW
Ambient Temperature
35
40
270 390
40
45
240 45 360
50
50 330
210 55
55
300
180
270
150 240
6 8 10 12 14 6 8 10 12 14
Chilled Water Temperature Chilled Water Temperature
80 RT 100 RT
25 25
600 690
570 30 660 30
540 35 630 35
Ambient Temperature
Ambient Temperature
Cooling Capacity kW
Cooling Capacity kW
510 600
40 40
480 570
45 45
450 540
420 50 510 50
390 55 480 55
360 450
330 420
300 390
6 8 10 12 14 6 8 10 12 14
Chilled Water Temperature Chilled Water Temperature
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CHILLMAN AIR COOLED CHILLER 9
Ambient Temperature
Ambient Temperature
Ambient Temperature
Cooling Capacity kW
Cooling Capacity kW
Cooling Capacity kW
690 780 840
40 40 40
660 750 810
45 45 45
630 720
780
600 50 690 50 50
750
570 55 660 55 55
720
540 630
510 600 690
Ambient Temperature
Ambient Temperature
Cooling Capacity kW
Cooling Capacity kW
Cooling Capacity kW
980 1100 1220
40 40 40
940 1060 1180
45 45 45
900 1020 1140
870 50 980 50 1100 50
Ambient Temperature
Cooling Capacity kW
Cooling Capacity kW
1420 1580
Cooling Capacity kW
Ambient Temperature
35 40
40
1260 1380 1540
40 45
45 1500
1220 45 1340
50 1460 50
50 1300
1180 55 1420 55
55
1260
1380
1140
1260 1340
1100 1220 1300
6 8 10 12 14 6 8 10 12 14 6 8 10 12 14
Chilled Water Temperature Chilled Water Temperature Chilled Water Temperature
Ambient Temperature
Ambient Temperature
Cooling Capacity kW
Cooling Capacity kW
Cooling Capacity kW
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AIR COOLED CILLERS
With Screw Compressor
CHSW SERIES
Capacity Range: 80 - 500 RT ~ 280 to 1800 KW
CHILLMAN AIR COOLED CHILLER 11
CHILLMAN modular air-cooled screw chillers main components are air-cooled condensers with integral
sub-cooler sections, accessible semi-hermetic single-screw compressors, shell-and-tube evaporators,
shell-and-tube water heat recovery condensers (optional), oil separators, complete refrigerant piping
and electrical panel (including control and power sections). Liquid line components are shut-off valves,
charging valves, filter-dryers, sight-glass/moisture indicators, electronic expansion valves, liquid receiv-
ers (only with total heat recovery option). Other features are compressor heaters, evaporator heater for
low ambient water freeze pr tection, automatic pump-down during circuit shutdown and fully integrated
microprocessor control system.
The chiller uses R134a refrigerant and operates at positive pressures & the ambient temperature is 35°C.
Composed of the high-efficiency dual-screw compressor, the low-noise axial flow fan, the high-accura-
cy electronic expansion valve and the advanced control system, CHILLMAN modular air-cooled screw
chillers are the embodiment of CHILLMAN years’ design experience and multiple advanced technical
achievements.
The high efficiency dual screw compressors can effectively eliminate leakage, and improve the operat
ion performance. Moreover, these compressors can provide direct linkage with the motor and
stepless control of the guide vane. Thanks to the hi quality system and reliable control, the unit will run
in high efficiency no matter at full load or at part load
The “V” shaped coil provides excellent headroom under the unit for inspection and service. It allows less
installation space requirement. Heavy structure unit with waterproof, electro-static, polyester powder
NORMAL painted. The patented design of that any unitary module can be as master module, makes various emer-
WORKING gencies easy. Each unitary module can be combined with another module with different capacity so that
TEMPERATURE different units with different cooling capacity are formed in a wider application range. Balanced running
of compressor extends the lifetime of unit. The compressor of each unitary module will be started one
ITEM WATER LEAVING TEMP AIR SIDE after another to ensure less attack to power network. The design of combination of modular makes the
unit compact in size and configuration, convenient in delivery and installation.
Cooling 7° C 35 °C
TYPICAL ACCESSORIES
Based On Normal operation the flow rate of Unit on-off switch: ON-OFF switch is provided for manually switching the unit control circuit.
chiller is about 0.172 m3/h*KW and the operation
Indicator lights: LED lights indicate power on to unit, running state and fault indications due to safety
weight of chiller is about 102% of the net weight.
devices.
Filter drier: Refrigerant circuits are kept free of moisture, sludge, acid and oil contamination by filter.
Under voltage and phase protection: Protects against low incoming voltage as well as single phasing,
phase reversal.
Sight glass: An easy-to-read color indicator shows moisture contents and provides a mean for
checking the system refrigerant charge.
Liquid line solenoid valve: Closes when the compressor is off to prevent any liquid refrigerant
from accumulating in the evaporator.
Safety valve: Protects the unit against high discharge pressure.
Compressor In-built protection device: Motor winding temperature, discharge gas temperature
and phase reversal for direction of rotation.
Crankcase heaters: Protects the unit against refrigerant migration, oil dilution and potential
compressor failure.
High outdoor ambient chiller 100
start-up and operation are possible During most of the chiller operating time, 90
40
the more vital is operating efficiency of the 30
For higher ambient temperature machine. 20
0
Esfand
Farvardin
Ordibehesht
Khordad
Tir
Mordad
Shahrivar
Mehr
Mounth
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12 CHILLMAN AIR COOLED CHILLER
Nominal Capacity (RT) Unit 80 100 120 140 160 180 210
General Data
Electric Power Supply V/ph/Hz 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50
Compressors
Quantity qty 2 2 2 2 2 2 2
Total Nominal Electric Power KW 109 136 163 190 220 247 290
Evaporator (2passes Arrangement)
Water Flowrate m3/hr 48 60 73 85 97 109 127
Maximum Pressure Loss Kpa 35 45 45 40 50 55 60
Water Storage Liter 137 172 205 223 257 288 315
Condenser
Coils Per Bank qty 2 2 2 2 2 2 2
Coil Type inch 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Air Pressure Drop inch of water 0.26 0.26 0.26 0.26 0.26 0.26 0.26
Condenser Fan
Quantity qty 6 8 10 12 12 14 16
Air Flow cfm 67500 90000 112500 135000 135000 157500 180000
Fan Speed rpm 900 900 900 900 900 900 900
Motor Nominal Electric Power KW 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Package Dimensions
Lenght 4150 5350 6550 7750 7750 8950 10150
Depth mm 2400 2400 2400 2400 2400 2400 2400
Height 2600 2600 2600 2600 2600 2600 2600
Inlet & Outlet Connection DN 100 125 125 125 150 150 150
Transport Weight Kg 4577 5739 6820 7418 8556 9603 10500
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CHILLMAN AIR COOLED CHILLER 13
Nominal Capacity (RT) Unit 240 270 300 350 400 450 500
General Data
Electric Power Supply V/ph/Hz 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50
Compressors
Quantity qty 2 2 2 2 2 2 2
Total Nominal Electric Power KW 331 373 415 487 557 631 705
Water Storage Liter 355 397 462 524 585 642 700
Condenser
Coils Per Bank qty 2 2 2 2 2 2 2
Coil Type inch 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Air Pressure Drop inch of water 0.26 0.26 0.26 0.26 0.26 0.26 0.26
Condenser Fan
Quantity qty 18 20 22 24 26 28 30
Air Flow cfm 202500 225000 247500 270000 292500 315000 337500
Fan Speed rpm 900 900 900 900 900 900 900
Motor Nominal Electric Power KW 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Package Dimensions
Lenght 11350 12550 13750 14950 16150 17350 18550
Depth mm 2400 2400 2400 2400 2400 2400 2400
Height 2600 2600 2600 2600 2600 2600 2600
Inlet & Outlet Connection DN 150 200 200 200 200 200 2*150
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14 CHILLMAN AIR COOLED CHILLER
Screw compressors
The screw compressors are industrial-type with oversized
bearings and motor cooled by suction gas.
All components related to the compressor assembly are
easily accessible on site minimising down-time.
OPERATING RANGE
50
40 Evaporator
Entering air temperature, °C
30
Flooded evaporator with mechanically cleanable water
tubes Thermal insulation with aluminum sheet finish (op-
20
tion) for perfect resistance to external aggression
10
10-
20-
2 4 6 8 10 12 14 16 Refrigerant circuits
Evaporator leaving water temperature, °C Two independent refrigerant circuits to secure partial
Part load > %50
cooling, if one of the two develops a fault.
Part load < %50
Full load
Notes:
- Evaporator ∆T = 5K.
Legend
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CHILLMAN AIR COOLED CHILLER 15
OPTIONAL ACCESSORIES
GREEN BUILDING
SOLUTION
Remote Management
The Control Management Module offers extended remote control possibilities,
Room temperature Permits set-point reset: based on the building indoor air temperature (if thermo-
stats are installed)
Set-point reset: Ensures reset of the cooling set-point based on a 4-20 mA or 0-10 V signal A green building is a building that is
Demand limit: Permits limitation of the maximum chiller capacity based on 0-10 V signal environmentally sustainable and has
Demand limit 1 and 2: Closing of these contacts limits the maximum chiller capacity to two predefined been de signed, constructed and is op-
values. erated to minimise the total impact on
User safety: This contact can be used for any customer safety loop; opening the contact generates a
the
specific alarm.
Ice storage end: When ice storage has finished, this input permits return to the second set-point (un- environment. The underlying principles
occupied mode). of this approach: The resulting building
Time schedule override: Closing of this contact cancels the time schedule effects will be economical to operate, offer in-
Out of service: This signal indicates that the chiller is completely out of service. creased comfort and create a healthier
Chiller capacity: This analogue output (0-10 V) gives an immediate indication of the chiller capacity.
environment for the people who live
Alert indication: This volt-free contact indicates the necessity to carry out a maintenance operation or
the presence of a minor fault. and work there, increasing productivity.
Compressors running status: Set of outputs (as many as the compressors number) indicating which The air conditioning system can use
compressors are running. be tween 30 and 40% of the annual
building energy consumption. Selection
LOW Energy Consumption
of the right air conditioning system is
Inverter-driven screw compressors: allowing precise capacity control and reducing unit power input, one of the main aspects to consider
especially at part-load when designing a green building. For
Inverter-driven fan motors: minimising power consumption while granting optimum air flow buildings with a variable load through-
Fintube condenser with high-efficiency microchannel coils technology out the year Chillman Chiller units of-
Flooded shell-and-tube evaporator characterised by high efficiency of heat exchange
fers a solution to this important chal-
Electronic expansion device permitting operation at a lower condensing pressure and improved utili-
sation of the evaporator heat exchange surface (superheat control) lenge.
Economiser system with electronic expansion device for increased cooling capacity.
Negligible start-up current (value is lower than the maximum unit current draw)
High displacement power factor (above 0.98)
Low sound level: Featuring variable-speed screw compressors and condenser fans, minimises noise
levels at part load operation. At ESEER conditions for example, noise at 25% load is up to 10 dB(A) lower Let's Think GREEN!
than noise at full load.
Hydronic control function package that permits control of the water flow rate based on different pos-
sible
logics (at customer choice): constant ΔT, constant outlet pressure and “fixedspeed” control.
Fast Capacity Recovery: New software algorithms to allow quick restart and fast loading while preserv-
ing unit-reliability
Super Enviro-Shield anticorrosion protection: Extremely durable and flexible epoxy polymer coating
applied on fintube heat exchangers by electro coating process, final UV protective topcoat. Minimal
heat transfer variation, tested 6000 hours constant neutral salt spray per ASTM B117, superior impact
resistance.
Leak detection: 0-10 V signal to report any refrigerant leakage in the unit directly on the controlller (the
leak detector itself must be supplied by the customer)
MODBUS over IP gateway: Two-directional high-speed communication using MODBUS TCP-IP protocol
over Ethernet network (IP)
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