Professional Documents
Culture Documents
Roto Packer Manual PDF
Roto Packer Manual PDF
TECHNICAL INSTRUCTION
Rotary Packers Startup
IT00014
Revision 05
TABLE OF CONTENTS
1 CPU040 CARDS.................................................................................................. 5
8 MACHINE PARAMETERS................................................................................... 28
8.1 GENERAL PARAMETERS........................................................................................... 29
8.2 PACKING LINE PARAMETERS..................................................................................... 30
8.2.1 Main Parameters (Packing Line) ...................................................................... 31
8.2.2 Packer Parameters (Packing Line) ................................................................... 32
8.2.2.1 Packer Capacity Configuration Parameters (Packing Line)................................... 33
8.2.3 Product Parameters (Packing Line) .................................................................. 36
8.2.4 Evacuation Belt Line 1 Parameters (Packing Line) ............................................. 37
8.2.5 Evacuation Belt Line 2 Parameters (Packing Line) ............................................. 38
8.2.1 Rapid Discharge Parameters (Packing Line) ...................................................... 39
8.3 VENTODIGIT IV PARAMETERS ................................................................................... 41
8.3.1 Correction (Legally Relevant) Ventodigit IV Parameters ..................................... 42
8.3.2 Temps (Legally Relevant) Ventodigit IV Parameters........................................... 43
8.3.3 Temps Ventodigit IV Parameters .................................................................... 45
8.3.4 Limits (Legally Relevant) Ventodigit IV Parameters ........................................... 46
8.3.5 Limits Ventodigit IV Parameters ...................................................................... 47
8.3.6 Diagnostic (Legally Relevant) Ventodigit IV Parameters ..................................... 48
8.3.7 Diagnostic Ventodigit IV Parameters ................................................................ 49
8.3.8 Enabling (Legally Relevant) Ventodigit IV Parameters ........................................ 50
8.3.9 Enabling Ventodigit IV Parameters .................................................................. 51
8.3.10 Simulation Ventodigit IV Parameters ............................................................... 52
8.3.11 Seat Ventodigit IV Parameters ........................................................................ 53
8.4 ENCODER PARAMETERS .......................................................................................... 54
8.5 VENTOCHECK L1 PARAMETERS .................................................................................. 55
8.5.1 Correction Ventocheck 1 Parameters ............................................................... 56
8.5.2 Bag Discharge Group Ventocheck 1 Parameters ................................................ 57
8.6 VENTOCHECK L2 PARAMETERS .................................................................................. 58
8.6.1 Correction Ventocheck 2 Parameters ............................................................... 59
8.6.2 Bag Discharge Group Ventocheck 2 Parameters ................................................ 60
1 CPU040 Cards
Set the CPU040 cards and download the application as instructed in the relevant manual
(see IT00013).
2 EWU040 Cards
Set the EWU040 cards as instructed in the relevant manual (see IT00013).
5 HMI Panel
Set the network address 192.168.1.2 - 255.255.255.0 on the panel
Note: With Vijeo version 5 or higher the CF card shall be formatted in FAT32
Upload the project in the panel (see IT00007).
Connect the panel to the CPU040 Master card and wait until the communication between the two
devices is confirmed
6 Encoder Packer
The encoders mounted on the packer are of two types:
DIAGNOSTIC
SET
Wait about 10 seconds until the CAN communication with the encoder is restored.
Green Led ON
Press the reset button on your test page Canbus network of HMI
Green Led ON
ATTENTION: If the "Encoder Communication SETUP" operation is not executed, the CANbus network
doesn’t work.
INCREMENTAL OUT
CAN OUT + POWER
CAN IN + POWER
DIAGNOSTIC
SET
Set selectors and dip-switches placed inside the body No. 1 as shown below
Press the reset button on your test page Canbus network of HMI
Green Led ON
In order to execute the machine setup operations a Ventomatic Setup password shall be set
Name : TECNICO
Password : 468303
We recommend you to execute a DEFAULT command at the first start up, before
programming the line configuration parameters.
Packer Type:
identifies the type of Packer: (GIROMAT EVO, GIROMAT, GR UPGRADE)
If GIROMAT EVO system manages the loading units, dosing, packer and belt evacuation.
If GIROMAT the system manages only loading units.
If GR UPGRADE the system manages only the loading unit of an old Packer Ventomatic with mechanical
cam for the evacuation
Nr. VENTODIGIT:
identifies total number of Loading Units that can be installed on the packer
(6, 8, 9, 10, 12, 14, 16)
PACKER DIRECTION:
identifies the direction of rotation of the packer (CLOCKWISE, COUNTERCLOCKWISE).
EVACUATION:
identifies the number of discharges of the packer (SINGLE, DOUBLE).
Nr. VENTOCHECK:
identifies number of Ventocheck units installed (NO, 1, 2)
VENTOCHECK TYPE:
identifies the type of Ventocheck insalled (Ventocheck III, Ventocheck IV)
VENTOLINK:
enables/disables the Ventolink management (YES, NO).
ELECTRIC TIME : The adjustment is multi-position via an electric actuator, and positioning is done
at time
ELECTRIC STEP : The adjustment is multi-position via an electric actuator, and positioning is done a
step counting the number of pulses required for each complete rotation of the movement screw.
.
OUTSIDE : The unloading is done with the machine in rotation discharging the material from the
nozzle against the screens; the discharge for each load unit starts when this transits from the encoder
position of "Manual Start" and continues for the set time (see ON TIME) or until the position encoder
"Rapid Discharge" programmed.
SINGLE CHANNEL : The discharge is effected by positioning each load unit in front of a channel
placed outside the Packer ; once you positioned the Packer the channel is closer to the nozzle unit
concerned in order to convey the material discharged from the nozzle to the auger recovery placed
under the Packer. The discharge continues until the load unit does not feel the material passing into
the nozzle. The positioning of the load unit with respect to the raceway occurs automatically. The
cycle ends when all the load units have finished downloading the material.
DOUBLE CHANNEL : The procedure is the same as that in SINGLE CHANNEL, with the difference
that the load units engaged in the discharge are two at a time.
PACKER ENABLING:
enables/disables the management of Packer(ON,OFF)
If “PACKER TYPE = GIROMAT ” or “PACKER TYPE = GR UPGRADE” the fourth Setup page
displays:
The system consists of two Canbus Network, one of the main (Master) which communicates at 125
kbit / sec, and a secondary (Ventodigit IV) which communicates at 500 kbit / sec.
The number and type of nodes that make up the two Canbus Network varies as a function of the
setup parameters set.
Press Services on the HMI panel
In Canbus main network are: all those nodes representing external machines (Ventocheck
Ventolink), I / O cards for external devices that need to interface with the packer (908D, 908A),
Master, Encoder and Ventodigit IV
In secondary Canbus Network are all those nodes that make loading units (EWU040, 908D)
Under each "node" (or "combination of nodes" if Ventodigit IV) that makes up the Canbus Network
has placed a switch that enables / disables communication with the CANbus node in question; This
allows you to exclude him from the communication network if it is not present or has a long
interruption of communication due to a fault
8 Machine Parameters
If the packer is a “GIROMAT EVO” type, the Packer, Product Feeder and Belt parameters are
managed.
If the packer is a “GIROMAT” or a “GR UPGRADE” type, only the Packer parameters are
managed.
BAG CLAMPING :
this parameter always enables the lowering motion of the bag-clamping devices when the packer is in
automatic mode, regardless of the status of the external signal “cycle start enabling” (ON/OFF).
START DELAY:
this is the delay time to the packer automatic start (milliseconds).
STOP DELAY:
this is the delay time to the packer automatic stop (milliseconds).
MAINTENANCE POSITION :
this is the encoder position value where the machine shall stop to proceed with the maintenance of the filling
units (encoder points).
MAXIMUM CAPACITY:
this is the maximum capacity limit that can be set for the packer (bags/hour, read-only value).
MINIMUM CAPACITY:
this is the minimum capacity limit that can be set for the packer (bags/hour, read-only value).
MANUAL CAPACITY:
this is the capacity value of the packer when the bags application operation is in manual mode (bags/hour).
This parameter is active when parameter “CAPACITY MODIFICATION ENABLING” is set to NEVER.
CAPACITY SET:
this is the capacity value set (bags/hour).
ACTUAL CAPACITY:
this is the actual capacity value (bags/hour).
CAPACITY CHECK:
this parameter identifies the system checking the capacity of the packer (internal, external).
START DELAY :
this is the delay time to the automatic start of the feeder/product request from the time a product lack has
been detected (milliseconds).
STOP DELAY :
this is the delay time to the automatic stop of the feeder/product request from the time the presence of
product has been detected (milliseconds).
CLOGGING TIME :
this is the time for the automatic check for any obstruction on the discharge belt (milliseconds).
START DELAY :
this is the delay time to the automatic start of the discharge belt (milliseconds).
STOP DELAY :
this is the delay time to the automatic stop of the discharge belt (milliseconds).
Press Evacuation Belt Line 2 on the HMI panel (if double evacuation)
CLOGGING TIME :
this is the time for the automatic check for any obstruction on the discharge belt (milliseconds).
START DELAY :
this is the delay time to the automatic start of the discharge belt (milliseconds).
STOP DELAY :
this is the delay time to the automatic stop of the discharge belt (milliseconds).
TIPE :
identifies the type of Rapid Discharge that you are using
ON TIME :
It is the time for which is activated Rapid Discharge in the Load Unit (milliseconds)
OFF TIME:
It is the time for which turns off the Rapid Discharge in the Load Unit of a result of an activation of the same
(milliseconds)
FLUIDIZATION TIME :
parameter visible if type = INSIDE
It is the time for which is activated Rapid Discharge Fluidization in the Unit Load (milliseconds).
ON MAX TIME :
parameter visible if type = SINGLE CHANNEL or DOUBLE CHANNEL
is the maximum time of activation Rapid Discharge in the Load Unit (seconds)
SETTLING TIME :
parameter visible if type = SINGLE CHANNEL or DOUBLE CHANNEL
is the time during which if the weight is stable it is considered that there is no more transit of material
(milliseconds)
SETTLING VALUE:
parameter visible if type = SINGLE CHANNEL or DOUBLE CHANNEL
It is the range (+/-) of weight within which we consider that there is more transit of material (grams)
LIMIT POSITIONING :
parameter visible if type = SINGLE CHANNEL or DOUBLE CHANNEL
is the limit (positive and negative) within which is considered to be correct positioning of the Load Unit in
front of the Discharge channel (Points encoder)
CORRECTION ENABLING:
enables /disables the self-correction algorithm (ON/OFF).
SYSTEMATIC CORRECTION :
is a parameter that allows to modify the nominal weight, one for each load unit, set in order to compensate for
possible differences in behavior between the filling unit and the control unit.
FLOW DELAY:
delay time for the start load (milliseconds).
TARE LIMIT:
is the maximum tare value that the system admits; above this value will signal an alarm (se abilitato)
(gramms).
WEIGHT DECREASE:
throughout the filling cycle is tested a possible decrease in weight, if reached that weight decrease, an alarm is
signaled (if enabled). (gramms).
REDOSING LIMIT:
this parameter determines the weight value below which is activated the function to redispensing: if at the
end of the filling cycle is detected a lower final weight, will be activated a further step of filling for a given
time, in order to increase the content of the product inside the bag. (gramms).
The cycle can be repeated for up to three times, if at the end of the three times the weight is outside the
tolerance lower reports an alarm (if enabled).
DIAGNOSTIC ENABLING:
enables/disables the Diagnostics Checklist (ON/OFF).
WEIGHT DECREASE:
enables/disables the check of the weight decrease (ON/OFF).
UPPER LIMIT:
enables/disables the check of the upper limit (ON/OFF).
LOWER LIMIT:
enables/disables the check of the lower limit (ON/OFF).
TARE LIMIT:
enables/disables the check of the tare limit (ON/OFF).
EWU040:
enables/disables the check of the alarm EWU40 (ON/OFF).
DIAGNOSTIC ENABLING:
enables/disables the Diagnostics Checklist (ON/OFF).
ATTEMPT TO LOAD:
enables/disables the alarm after the attempt to load failed (ON/OFF).
BAG PRESENCE:
enables/disables the control of the bag presence (ON/OFF).
AIR PRESENCE:
enables/disables the alarm in case of lack of air in the system (ON/OFF)..
N.B. For the Indian Packers "Redosing" function is always enabled, for the other :
REDOSING:
enables/disables the Function of redosing: if at the end of the filling cycle is detected a lower final weight, will
be activated a further step of filling for a given time, in order to increase the content of the product inside the
bag (ON/OFF).
The cycle can be repeated for up to three times, if at the end of the three times the weight is outside the
tolerance lower reports an alarm (if enabled).
MODULED FLUIDIZATION:
enables/disables the Moduled Fluidization (ON/OFF).
ENABLE SIMULATION:
enables/disables the simulation of the load cycle in each load unit (ON/OFF).
STROKE TIME:
is the time it takes the seat to carry out the entire stroke of height adjustment (seconds).
STROKE LENGTH :
is the length of the stroke of height adjustment that the seat can perform (millimeters).
NOZZLE-SEAT LENGTH:
is the distance between the center line of the nozzle and the seat in its lowest possible position (millimeters).
N. STEP REVOLUTION :
parameter visible if seat type = ELECTRIC STEP
Number of pulses counted by the counting sensor revolutions for each complete rotation of the movement
screw.
ENCODER SIMULATION:
enable disable the encoder simulation (used in testing / inspection machine) (ON/OFF)
CORRECTION ENABLING:
enables/disables the calculation and sending the correction value to 'weighing units after weighing the bag
and recognized the source (ON/OFF)
CORRECTION FACTOR :
It is a percentage factor establishing the weight to be given to the correction. The correction is sent to the
packer with a correction factor (%).
MINIMUM CORRECTION:
defines a limit to the negative correction that can be sent (gramms).
MAXIMUM CORRECTION:
As for parameter minimum correction, it defines a limit to the maximum correction (gramms).
UPPER LIMIT 2:
enables/disables the rejection of the bags whose weight exceeds the 2nd upper threshold (ON/OFF).
UPPER LIMIT 1:
enables/disables the rejection of the bags whose weight exceeds the 1st upper threshold (ON/OFF).
LOWER LIMIT 1:
enables/disables the rejection of the bags whose weight exceeds the 1st lower threshold (ON/OFF).
LOWER LIMIT 2:
enables/disables the rejection of the bags whose weight exceeds the 2nd lower threshold (ON/OFF).
NOT WEIGHABLE:
enables/ disables the rejection of the unweighable bags (ON/OFF).
DELAY:
The bags rejection group is activated through a digital output of the control unit. Since the bags rejection
group is at a certain distance from the weigher, from the moment the bag is recognized as a bag to be rejected
a time interval shall pass before the bags rejection group is activated. (milliseconds)
DURATION:
defines the duration of the activation pulse of the bags rejection group (milliseconds)
MAX. N. OF REJECTION:
When the number of consecutive rejections, expressed by this parameter, is exceeded, an alarm is activated
which stops production.
CORRECTION ENABLING:
enables/disables the calculation and sending the correction value to 'weighing units after weighing the bag
and recognized the source (ON/OFF)
CORRECTION FACTOR :
It is a percentage factor establishing the weight to be given to the correction. The correction is sent to the
packer with a correction factor (%).
MINIMUM CORRECTION:
defines a limit to the negative correction that can be sent (gramms).
MAXIMUM CORRECTION:
As for parameter minimum correction, it defines a limit to the maximum correction (gramms).
UPPER LIMIT 2:
enables/disables the rejection of the bags whose weight exceeds the 2nd upper threshold (ON/OFF).
UPPER LIMIT 1:
enables/disables the rejection of the bags whose weight exceeds the 1st upper threshold (ON/OFF).
LOWER LIMIT 1:
enables/disables the rejection of the bags whose weight exceeds the 1st lower threshold (ON/OFF).
LOWER LIMIT 2:
enables/disables the rejection of the bags whose weight exceeds the 2nd lower threshold (ON/OFF).
NOT WEIGHABLE:
enables/ disables the rejection of the unweighable bags (ON/OFF).
DELAY:
The bags rejection group is activated through a digital output of the control unit. Since the bags rejection
group is at a certain distance from the weigher, from the moment the bag is recognized as a bag to be rejected
a time interval shall pass before the bags rejection group is activated. (milliseconds)
DURATION:
defines the duration of the activation pulse of the bags rejection group (milliseconds)
MAX. N. OF REJECTION:
When the number of consecutive rejections, expressed by this parameter, is exceeded, an alarm is activated
which stops production.
9 Recipe Parameters
press “ENTER”
If the Packer type is "GIROMAT EVO" are handled also the parameters that affect the Feeder
Product and Belt Evacuation.
CAPACITY:
production of the packer ( bags/hour)
BAG LENGTH:
length of the bag (millimeters)
FEEDER N. :
allows you to select the feeder to be used (0 = both, 1 = feeder 1, 2 = feeder 2)
For all positions encoder it is programmed with the value that the encoder assumes the position in
which the function in question must be carried out, using as reference the load unit 1.
In some positions that refer to a mechanical movement constant, it is included the time that the
system uses to perform the movement (ie. Blocks down bag, Evacuation, Cleaning seat ... ..).
For the EVACUATION position there is a third parameter called "correction" which is programmed
to the maximum potential settable to evacuate at the center of the belt evacuation
1) Enable the output of evacuation bag of the load unit 1 and position it in such a way that its
margin of evacuation is about 100 millimeters in the beginning of the belt evacuation
2) Read the value encoder and program it in recipe
3) Disable the output of evacuation bag and send the recipe
4) start the production of bags and adjust the time "azionamento" of EVACUATION position
up to center the correct evacuation of the bags
5) set the maximum capacity programmable and adjust the time "correction" of
EVACUATION position up to center the correct evacuation of the bags
BAG EVACUATION :
sets the position value of the encoder where the bag is evacuated. (encoder points)
EVACUATION RETURN :
sets the position value of the encoder where the bag evacuation device comes back (encoder points)
SEAT CLANING :
sets the position value of the encoder where the seat is cleaned (encoder points)
STOP RAPID DISCHARGE : sets the position value of the encoder where service is Rapid Discharge
(if type CHANNEL) or stop the rapid discharge (if type OUTSIDE) (encoder points).
BAG EVACUATION :
sets the position value of the encoder where the bag is evacuated. (encoder points)
EVACUATION RETURN :
sets the position value of the encoder where the bag evacuation device comes back (encoder points)
SEAT CLANING :
sets the position value of the encoder where the seat is cleaned (encoder points)
STOP RAPID DISCHARGE : sets the position value of the encoder where service is Rapid Discharge
(if type CHANNEL) or stop the rapid discharge (if type OUTSIDE) (encoder points).
TARGET WEIGHT :
sets the quantity of product to be poured into the bag (kilogramms)
FLUIDIZATION TIME :
time during which the product fluidization in the “coarse” filling cycle is enabled (milliseconds).
EVACUATION BELT :
allows to change the height position of the evacuation belt according to the size of the bag (LOW / HIGH)
UPPER LIMIT 2 :
it is the overweight in respect to the nominal value (kilogramms)
UPPER LIMIT 1 :
it is the upper limit in respect to the nominal value (kilogramms).
NOMINAL :
it is the nominal weight of the bag to be weighed (kilogramms).
LOWER LIMIT 1 :
it is the lower limit in respect to the nominal value (kilogramms).
LOWER LIMIT 2 :
it is the weight deficiency in respect to the nominal value (kilogramms).
UPPER LIMIT 2 :
it is the overweight in respect to the nominal value (kilogramms)
UPPER LIMIT 1 :
it is the upper limit in respect to the nominal value (kilogramms).
NOMINAL :
it is the nominal weight of the bag to be weighed (kilogramms).
LOWER LIMIT 1 :
it is the lower limit in respect to the nominal value (kilogramms).
LOWER LIMIT 2 :
it is the weight deficiency in respect to the nominal value (kilogramms).
When the Recipe selection mode is from external selector, in CANbus network further 908D card is
installed to read inputs imposed by the selector
The inputs used to select the recipe are 5, for which you can select recipes 32
When changing the state of the inputs, HMI appears on the following written
At the end of the stabilization, on function of the number imposed by the inputs, the corresponding
recipe from the recipe list stored in HMI is selected, and sent to the connected devices
If the selected recipe from the inputs is missing from the recipe list stored in the HMI, the following
message appears
If you select a recipe from the list HMI recipes and this
to the number selected by the selector, the latter can also be sent from HMI
Useful for when you change the recipe and you want to make immediately operational
If the recipe selected from recipes in HMI does not correspond to the number selected by the
selector, the latter can not be sent from HMI
10 Batch Production
In the SETUP page enabling the management function of production batche bags depending on the
number of bags applied ,the number of bags evacuated or both
Set the number of the production batch bags for the line 1 and possibly line 2 (the setting must be
done with bagging not rotating)
When the function of the production batch control it is active the value of the batch is displayed on
the Home page
On the HMI panel during production they are updated numbers of the bags inserted or evacuated
according to the enabled function, and the remaining bags to apply or to evacuate
If enabled the function of batch applied bags, once you reach the number you set the system does
not allow to put other bags until the reset of a new batch
If enabled the function of batch evacuated bags, once you reach the number you set the system
does not allow to evacuate other bags until the reset of a new batch
11 Loading Unit
11.1 Functions Digital Inputs/Outputs Loading Unit
With " LOADING UNITS DIGITAL I/O MODULE = SINGLE the input/output table for each
Loading Unit is the following:
INPUT
N. Pin Descrizione Note
1 Xp4.4 Bag presence or Start cycle It depends on Set-Up parameter
2 Xp4.5 Thermal Tripping Turbine Impeller
3 Xp4.6
4 Xp4.7 Presence Unit Removable It depends on Set -Up parameter
5 Xp4.8
6 Xp4.9
7 Xp4.10 Disable Filling Cycle
8 Xp4.11 Auxiliary Controls ON
9 Xp5.24
10 Xp5.25
11 Xp5.26
12 Xp5.27
13 Xp5.28 Thermal Tripping Seat adjustment Motor It depends on Set -Up parameter
14 Xp5.29 Seat in High Position It depends on Set -Up parameter
15 Xp5.30 Seat in Low Position It depends on Set -Up parameter
16 Xp5.31 Step Counter Seat adjustment It depends on Set -Up parameter
OUTPUT
N. Pin Descrizione
1 Xp4.12 Bag-Holding Units
2 Xp4.13 Guillotine – Coarse – (cylinder low)
3 Xp4.14 Guillotine – Fine - (cylinder high)
4 Xp4.15 Propulsor Fluidization
5 Xp4.16 Turbine Impeller
6 Xp4.17 Nozzle Fluidization
7 Xp4.18 Bag discharge
8 Xp4.19 Alarm Lamp
9 Xp5.32
10 Xp5.33
11 Xp5.34
12 Xp5.35
13 Xp5.36
14 Xp5.37 Up Seat It depends on Set -Up parameter
15 Xp5.38 Down Seat It depends on Set -Up parameter
16 Xp5.39 Body Pump Fluidization
With " LOADING UNITS DIGITAL I/O MODULE = DOUBLE” the input/output table for each
Loading Unit is the following:
Filling unit Left
INPUT
N. Pin Descrizione Note
1 Xp4.4 Bag presence or Start cycle It depends on Set-Up parameter
2 Xp4.5 Thermal Tripping Turbine Impeller
3 Xp4.6
4 Xp4.7 Presence Unit Removable It depends on Set -Up parameter
5 Xp4.8
6 Xp4.9
7 Xp4.10 Disable Filling Cycle
8 Xp4.11 Auxiliary Controls ON
OUTPUT
N. Pin Descrizione
1 Xp4.12 Bag- Holding Units
2 Xp4.13 Guillotine – Coarse – (cylinder low)
3 Xp4.14 Guillotine – Fine - (cylinder high)
4 Xp4.15 Propulsor Fluidization
5 Xp4.16 Turbine Impeller
6 Xp4.17 Nozzle Fluidization
7 Xp4.18 Bag discharge
8 Xp4.19 Alarm Lamp
Test the inputs/outputs according to their function and the electric diagram.
(for the inputs see the LED is lit with the desired input,
for the output press the button/LED corresponding to the desired output)
Check that according to the weight applied , the "value" provided from the load cell and converted
by the weighing is changed
Check that the auxiliary power supply (Input 8) is cut off by the emergency circuit.
With "DIGITAL INPUT 1 FUNCTIONS = BAG PRESENCE”, adjust the position of the "Bag
Presence" micro placed on the bag-locking cylinder so that it remains engaged when the cylinder is
down and a bag is present.
Follow the instructions displayed in the upper section of the panel and confirm each operation
executed
Follow the instructions displayed in the upper section of the panel and confirm each operation
executed
Follow the instructions displayed in the upper section of the panel and confirm each operation
executed
Follow the instructions displayed in the upper section of the panel and confirm each operation
executed
Follow the instructions displayed in the upper section of the panel and confirm each operation
executed
At the end of the calibration operation the status and value of each calibration step is displayed
Press key Exit
Check that the Loading Unit is free and press "Yes" to confirm
Command to “End” Filling cycle (active only after a "stop Filling cycle")
Command to “Evacuation Forced” bag on the Belt Evacuation (active only if Packer Run)
Command to “Evacuation Forced” bag in the area of cleaning Load Unit (active only if Packer Run)
N. Fase Output
1 Application Bag
12
11 13 14
weight
TsF
SetPoint
SetPoint trend 9 10
TsP
Threshold Coarse-fine
5 7
TsG 15
3 4
1
TsT
Tare
Time
Bag Holding
Coarse Feed
Fine Feed
Turbine Impeller
Propulsor Fluidization
Nozzle Fluidization
Discharge bag
To perform a Filling Cycle, apply on the bag load Unit and press “START”
In the "state" is possible to see at what phase of filling Cycle is the Load Unit
To check the details of the Filling cycle executed press " LOADING UNIT"
Coarse Weight Value from "Coarse flow" and "Fine flow” and
the time spent in Coarse flow
Fine Weight Value end of filling and
time spent in “fine filling”
Final Weight Value Final
Press “Arrow”
Hold the "ARROW UP" until the seat reaches the mechanical limit high
Press "-O-" and wait for the sack reaches the down position indicated by the microswitch "ZERO"
Upon reaching the position of "ZERO" read the value indicated in "Driver Time" and add the
parameter "Stroke Time" in the parameters Ventodigit IV / Seat
Measure dimension in millimeters of the maximum stroke that the slide of the bag can make and
add the parameter "Stroke length" parameters Ventodigit IV / Seat
Measure dimension in millimeters between the center line of the nozzle and the seat of the bag
when it is in position "ZERO" and add the parameter " Nozzle-Seat Length " in the parameters
Ventodigit IV / Seat
12 Machine Board
12.1 Function Digital Input/Output Machine Board
INPUT
N. Pin Descrizione Note
1 Xp4.4 Packer Running
2 Xp4.5 Discharge Enabling Line 1
3 Xp4.6 Automatic Bag Placer Line 1
4 Xp4.7 Start Filling Cycle Enabling Linea 1
5 Xp4.8 Air shortage packing line
6 Xp4.9 Product Lack
7 Xp4.10 Packer Running in Manual Mode
8 Xp4.11 Reset Alarm
9 Xp5.24 Auxiliaries On
10 Xp5.25 Discharge Enabling Line 2 It depends on set-Up parameter
11 Xp5.26 Automatic Bag Placer Line 2 It depends on set-Up parameter
12 Xp5.27 Start Filling Cycle Enabling Linea 2 It depends on set-Up parameter
12 Xp5.27 Rapid Discharge Enabling It depends on set-Up parameter
13 Xp5.28 Rapid Discharge Enabling from Channel 1 It depends on set-Up parameter
14 Xp5.29 Rapid Discharge Enabling from Channel 2 It depends on set-Up parameter
15 Xp5.30 Low Capacity It depends on set-Up parameter
OUTPUT
N. Pin Descrizione
1 Xp4.12 Syncronism signal for Packer
2 Xp4.13 Bag Discharged Counter Line 1
3 Xp4.14 Syncronism signal for BagApplicator Line 1
4 Xp4.15 Inhibition signal for BagApplicator Line 1
5 Xp4.16 Maintenace Position
6 Xp4.17
7 Xp4.18 Comunication Control
8 Xp4.19 Sistem Plus IV in Ready
9 Xp5.32
10 Xp5.33 Bag Discharged Counter Line 2 It depends on set-Up parameter
11 Xp5.34 Syncronism signal for BagApplicator Line 2 It depends on set-Up parameter
12 Xp5.35 Inhibition signal for BagApplicator Line 2 It depends on set-Up parameter
13 Xp5.36 Rapid Discharge Running It depends on set-Up parameter
14 Xp5.37 Rapid Discharge Enabling for Channel 1 It depends on set-Up parameter
15 Xp5.38 Rapid Discharge Enabling for Channel 2 It depends on set-Up parameter
16 Xp5.39 Rapid Discharge Position It depends on set-Up parameter
If Type Packer is GIROMAT (Ventomatic India) o GR UPGRADE can be used from ONE to two 908D
depending on the setting of setUp:
INPUT
N. Pin Descrizione Note
1 Xp4.4 Packer Running
2 Xp4.5 Discharge Enabling Line 1
3 Xp4.6 Automatic Bag Placer Line 1
4 Xp4.7 Start Filling Cycle Enabling Linea 1
5 Xp4.8 Air shortage packing line
6 Xp4.9 Product Lack
7 Xp4.10 Packer Running in Manul Mode
8 Xp4.11 Reset Alarm
9 Xp5.24 Auxiliaries On
10 Xp5.25 Discharge Enabling Line 2 It depends on set-Up parameter
11 Xp5.26 Automatic Bag Placer Line 2 It depends on set-Up parameter
12 Xp5.27 Start Filling Cycle Enabling Linea 2 It depends on set-Up parameter
13 Xp5.27
14 Xp5.28 Clogging Discharge Line 1 It depends on set-Up parameter
15 Xp5.29 Clogging Discharge Line 2 It depends on set-Up parameter
16 Xp5.30 Low Capacity It depends on set-Up parameter
OUTPUT
N. Pin Descrizione
1 Xp4.12 Syncronism signal for Packer
2 Xp4.13 Bag Discharged Counter Line 1
3 Xp4.14 Syncronism signal for BagApplicator Line 1
4 Xp4.15 Inhibition signal for BagApplicator Line 1
5 Xp4.16 Maintenance Position
6 Xp4.17
7 Xp4.18 Comunication Control
8 Xp4.19 Sistem Plus IV in Ready
9 Xp5.32
10 Xp5.33 Bag Discharged Counter Line 2 It depends on set-Up parameter
11 Xp5.34 Syncronism signal for BagApplicator Line 2 It depends on set-Up parameter
12 Xp5.35 Inhibition signal for BagApplicator Line 2 It depends on set-Up parameter
13 Xp5.36 Cam Bag Discharge Position Line 1 It depends on set-Up parameter
14 Xp5.37 Enable Cam Bag Discharge Position Line 1 It depends on set-Up parameter
15 Xp5.38 Cam Bag Discharge Position Line 2 It depends on set-Up parameter
16 Xp5.39 Enable Cam Bag Discharge Position Line 2 It depends on set-Up parameter
INPUT
N. Pin Descrizione Note
1 Xp4.4 Bit 0 Recipe Selector It depends on set-Up parameter
2 Xp4.5 Bit 1 Recipe Selector It depends on set-Up parameter
3 Xp4.6 Bit 2 Recipe Selector It depends on set-Up parameter
4 Xp4.7 Bit 3 Recipe Selector It depends on set-Up parameter
5 Xp4.8 Bit 4 Recipe Selector It depends on set-Up parameter
6 Xp4.9
7 Xp4.10
8 Xp4.11
9 Xp5.24
10 Xp5.25
11 Xp5.26
12 Xp5.27
13 Xp5.27
14 Xp5.28
15 Xp5.29
16 Xp5.30
OUTPUT
N. Pin Descrizione
1 Xp4.12
2 Xp4.13
3 Xp4.14
4 Xp4.15
5 Xp4.16
6 Xp4.17
7 Xp4.18
8 Xp4.19
9 Xp5.32
10 Xp5.33
11 Xp5.34
12 Xp5.35
13 Xp5.36
14 Xp5.37
15 Xp5.38
16 Xp5.39
If Type Packer is GIROMAT EVO can be used from two to four 908D depending on the setting of setUp:
INPUT
N. Pin Descrizione Note
1 Xp4.4 Packer Running
2 Xp4.5 Discharge Enabling Line 1
3 Xp4.6 Automatic Bag Placer Line 1
4 Xp4.7 Start Filling Cycle Enabling Linea 1
5 Xp4.8 Air shortage packing line
6 Xp4.9 Product Lack
7 Xp4.10 Packer Running in Manual Mode
8 Xp4.11 Reset Alarm
9 Xp5.24 Auxiliaries On
10 Xp5.25 Bag Discharged Counter Line 2 It depends on set-Up parameter
11 Xp5.26 Syncronism signal for BagApplicator Line 2 It depends on set-Up parameter
12 Xp5.27 Inhibition signal for BagApplicator Line 2 It depends on set-Up parameter
13 Xp5.27
14 Xp5.28 Supply Feedback It depends on set-Up parameter
15 Xp5.29 Packer Emergency It depends on set-Up parameter
15 Xp5.30 Low Capacity It depends on set-Up parameter
OUTPUT
N. Pin Descrizione
1 Xp4.12 Syncronism signal for Packer
2 Xp4.13 Bag Discharged Counter Line 1
3 Xp4.14 Syncronism signal for BagApplicator Line 1
4 Xp4.15 Inhibition signal for BagApplicator Line 1
5 Xp4.16 Maintenace Position
6 Xp4.17
7 Xp4.18 Comunication Control
8 Xp4.19 Sistem Plus IV in Ready
9 Xp5.32
10 Xp5.33 Bag Discharged Counter Line 2 It depends on set-Up parameter
11 Xp5.34 Syncronism signal for BagApplicator Line 2 It depends on set-Up parameter
12 Xp5.35 Inhibition signal for BagApplicator Line 2 It depends on set-Up parameter
13 Xp5.36
14 Xp5.37 Ready It depends on set-Up parameter
15 Xp5.38 Run It depends on set-Up parameter
16 Xp5.39 Fault It depends on set-Up parameter
INPUT
N. Pin Descrizione Note
1 Xp4.4 Emergency pushbutton
2 Xp4.5 Cycle Start pushbutton
3 Xp4.6 Cycle Stop pushbutton
4 Xp4.7 Packer rotation enabling - Line 1
5 Xp4.8 Gate Packer Line 1
6 Xp4.9 Client Start Filling Cycle Enabling Linea 1
7 Xp4.10
8 Xp4.11 Brake Packer Release
9 Xp5.24 Inverter Packer Ready
10 Xp5.25 Packer Thermal Tripping It depends on set-Up parameter
11 Xp5.26 Evacuation Belt Thermal Tripping Line 1 It depends on set-Up parameter
12 Xp5.27 Evacuation Belt Clogging Line 1 It depends on set-Up parameter
13 Xp5.27 Vane Feeder 1 Thermal Tripping It depends on set-Up parameter
14 Xp5.28 Valve Throttle 1 It depends on set-Up parameter
15 Xp5.29 Belts Client running Line 1
15 Xp5.30 Screw Conveyor Client running Line 1
OUTPUT
N. Pin Descrizione
1 Xp4.12 Power On Lamp
2 Xp4.13 Automatic Lamp
3 Xp4.14 Alarm Lamp
4 Xp4.15 Packer Running Signal
5 Xp4.16 Automatic Bag Placer Line 1 Signal
6 Xp4.17 Start Filling Cycle Enabling Linea 1 Signal
7 Xp4.18 Discharge Enabling Line 1 Signal
8 Xp4.19 Packer Running in Manual Mode Signal
9 Xp5.32 Inverter Packer Enable
10 Xp5.33 Motor Packer It depends on set-Up parameter
11 Xp5.34 Motor Belt Discharge Line 1 It depends on set-Up parameter
12 Xp5.35 Vane Feeder Fluidization 1 It depends on set-Up parameter
13 Xp5.36 Vane Feeder 1 It depends on set-Up parameter
14 Xp5.37 Valve Throttle 1 It depends on set-Up parameter
15 Xp5.38
16 Xp5.39
INPUT
N. Pin Descrizione Note
1 Xp4.4 Rapid Discharge Enabling It depends on set-Up parameter
2 Xp4.5 Position forward Channel 1 Rapid Discharge It depends on set-Up parameter
3 Xp4.6 Position forward Channel 2 Rapid Discharge It depends on set-Up parameter
4 Xp4.7 Packer rotation enabling - Line 2 It depends on set-Up parameter
5 Xp4.8 Gate Packer Line 2 It depends on set-Up parameter
6 Xp4.9 Client Start Filling Cycle Enabling Linea 2 It depends on set-Up parameter
7 Xp4.10
8 Xp4.11 Position backwards Channel 1 Rapid Discharge It depends on set-Up parameter
9 Xp5.24 Position backwards Channel 2 Rapid Discharge It depends on set-Up parameter
10 Xp5.25
11 Xp5.26 Evacuation Belt Thermal Tripping Line 2 It depends on set-Up parameter
12 Xp5.27 Evacuation Belt Clogging Line 2 It depends on set-Up parameter
13 Xp5.27 Vane Feeder 2 Thermal Tripping It depends on set-Up parameter
14 Xp5.28 Valve Throttle 2 It depends on set-Up parameter
15 Xp5.29 Belts Client running Line 2 It depends on set-Up parameter
15 Xp5.30 Screw Conveyor Client running Line 2 It depends on set-Up parameter
OUTPUT
N. Pin Descrizione
1 Xp4.12 Rapid Discharge Running It depends on set-Up parameter
2 Xp4.13 Command forward Channel 1 Rapid Discharge It depends on set-Up parameter
3 Xp4.14 Command forward Channel 2 Rapid Discharge It depends on set-Up parameter
4 Xp4.15 Rapid Discharge Position It depends on set-Up parameter
5 Xp4.16 Automatic Bag Placer Line 2 Signal It depends on set-Up parameter
6 Xp4.17 Start Filling Cycle Enabling Linea 2 Signal It depends on set-Up parameter
7 Xp4.18 Discharge Enabling Line 2 Signal It depends on set-Up parameter
8 Xp4.19
9 Xp5.32
10 Xp5.33
11 Xp5.34 Motor Belt Discharge Line 2 It depends on set-Up parameter
12 Xp5.35 Vane Feeder Fluidization 2 It depends on set-Up parameter
13 Xp5.36 Vane Feeder 2 It depends on set-Up parameter
14 Xp5.37 Valve Throttle 2 It depends on set-Up parameter
15 Xp5.38
16 Xp5.39
INPUT
N. Pin Descrizione Note
1 Xp4.4 Bit 0 Recipe Selector It depends on set-Up parameter
2 Xp4.5 Bit 1 Recipe Selector It depends on set-Up parameter
3 Xp4.6 Bit 2 Recipe Selector It depends on set-Up parameter
4 Xp4.7 Bit 3 Recipe Selector It depends on set-Up parameter
5 Xp4.8 Bit 4 Recipe Selector It depends on set-Up parameter
6 Xp4.9
7 Xp4.10
8 Xp4.11
9 Xp5.24
10 Xp5.25
11 Xp5.26
12 Xp5.27
13 Xp5.27
14 Xp5.28
15 Xp5.29
16 Xp5.30
OUTPUT
N. Pin Descrizione
1 Xp4.12
2 Xp4.13
3 Xp4.14
4 Xp4.15
5 Xp4.16
6 Xp4.17
7 Xp4.18
8 Xp4.19
9 Xp5.32
10 Xp5.33
11 Xp5.34
12 Xp5.35
13 Xp5.36
14 Xp5.37
15 Xp5.38
16 Xp5.39
Test the inputs/outputs according to their function and the electric diagram.
(for the inputs see the LED is lit with the desired input,
for the output press the button/LED corresponding to the desired output)
Test the outputs according to their function and the electric diagram
To force the values d 'output set in the box required analog output the following values
If the Packer is Single Evacuation , position the Loading Unit 1 as much as possible at the centre of
the discharge belt, so that the arrow on the packer tank (rotary part) coincides with that on the cover
(fixed part).
If the Packer is Double Evacuation , position the Loading Unit 1 as much as possible at the centre of
the discharge belt corresponding to the second evacuation line (L2), so that the arrow on the packer
tank (rotary part) coincides with that on the cover (fixed part).
Rotate the encoder and check the value shown on the display.
Check that the value increases while rotating the machine in the correct direction of rotation
If the value decreases, correct the programming parameter “Encoder Direction”:
Press Packer
13 Simulation
13.1 Presetting of the Simulation Parameters
Pin Xp4.11 (Input 8 = Alarms Reset) connected to a switch is used to reset the alarms.
Pin Xp4.4 (Input 1 = Packer rotating) connected to a switch is used to start/stop the simulation
cycle.
Send the recipe and check that the capacity value set is correct.
Activate the switch "Packer rotating"
14 Layout
14.1 Layout Packing Line
1 8
2 9
3 10
4 11
5 12
6 13
7 14
15 16 17 18
1 8
2 9
3 10
4 11
5 12
13 14
15 Alarms
15.1 Alarm List Ventodigit IV