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Jun 18, 2018
With full compliance now in effect for the U.S. Food and Drug Administration’s (FDA) Sanitary
Transportation Act, it’s a good time to provide an update on TI’s technology to help meet the evolving
needs of cold chain, hazard analysis critical control point (HACCP) and good distribution practices (GDP)
requirements. In a previous blog post, Manny Soltero introduced the basics of cold chain and some of TI’s
popular sensor solutions to meet your cold chain requirements. Today, I’ll discuss some of the more
challenging sensor needs for which TI provides innovative solutions.
While high-accuracy local temperature sensors like the TMP112 are popular in data logger designs,
sometimes the application requires measurement off the printed circuit board (PCB) and down a probe —
for example, the need to measure the pulp temperature of a fruit shipment, a vial of glycol in a hospital
refrigerator, or even the temperature of food at a steam table.
There are three traditional methods to measure the temperature down a probe:
Thermistors: While simple from a hardware design standpoint, these devices suffer from
nonlinearity issues and increase the software burden on the processor for better accuracy.
Thermocouples: This method provides better linearity but at the cost of more complex circuitry
and software. Accuracy is also limited by the accuracy of an additional temperature sensor used as the cold
junction reference for the thermocouple.
Resistance temperature detectors (RTDs): Using these devices can provide incredible accuracy
and linearity but tend to be expensive and very complex to use in designs.
All three solutions require a compromise and also require calibration to meet traceability requirements,
adding significant cost to the overall solution.
Figure 2: The LMT01 modulates current to create a series of digital pulses; each pulse translates to 1
LSB (0.0625°C) of temperature
The LMT01 is 100% tested to meet an accuracy of ±0.5°C from -20°C to +90°C and meets requirements
for National Institute of Standards and Technology (NIST) traceability. For deep-freeze applications,
the LMT01 is ±0.7°C accurate down to -50°C. For sterilization, the LMT01 can operate up to 150°C with
±0.62°C accuracy.
Although the LMT01 is very useful for measuring temperature at a single location, one of the biggest
challenges for cold chain applications is data logging from multiple locations, such as in a reefer container,
display refrigerator or cold storage warehouse. It’s not uncommon to measure over a dozen locations
across a system, with several meters between sensor locations.
System designers are forced to choose between a hard-wired cable solution or a wireless solution for each
location. A cabled solution provides more reliability, but it can be very costly and time-consuming to run
individual cables to each location. Wireless systems eliminate the hassle and high installation costs of a
cabled system, but come with their own challenges: more complex hardware and software, battery life, and
radio-frequency interference.
The TMP107 can provide the reliability and simplicity of a cabled system while dramatically reducing the
high costs of wiring to each location. It accomplishes this by altering the wiring topology from a star
topology (where two wires run from each location back to the central data-acquisition unit) to a daisy-
chain topology (where each sensor communicates to the next sensor in the chain). Running just a single
cable can reduce installation times from hours down to minutes.
With copper approaching five-year highs, the TMP107 can provide tremendous savings, not only by using
fewer wires but also saving fuel from the reduced weight in refrigerated containers. Each device is
uniquely addressable based on its location within the daisy chain and also supports global read and write
commands. The TMP107 is NIST traceable with and has an accuracy of ±0.4°C.
The last area I’d like to address is the more stringent requirements of pharmaceuticals for greater accuracy
and longer battery life in data loggers. To meet these needs, TI recently announced the TMP116 family,
which offers the accuracy of an RTD without complicated, high power-consumption circuitry or the need
to calibrate. The TMP116 family is NIST traceable with accuracy options of ±0.2°C or ±0.3°C while
consuming only 3.5µA.
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