SW

SOLWARE
GAS ANALYSIS SYSTEM

JOB
02.39.07.005

OPERATION
MANUAL
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INTRODUCTION

USER AND MAINTENANCE

MANUAL

SOLWARE srl
22070 LIMIDO COMASCO (CO) - VIA M. BIAGI, 4

All rights reserved. No part of this manual can be copied or transmitted to others in any form, without prior written
authorization of SOLWARE srl.
Every effort has been made in order to guarantee the accuracy of the information. Nevertheless in order to maintain our
technical experience at high levels, we reserve the right to update information without the need of prior information.
We decline any direct or indirect responsibility for any damage caused to things or people by the appropriate or
inappropriate use of the equipment.

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1 INTRODUCTION 1

1.1 MEASUREMENT PRINCIPLE 1

1.1.1 NON DISPERSIVE INFRARED (N.D.I.R.) 1
1.1.2 PARAMAGNETISM MEASUREMENT PRINCIPLE – O2 MEASUREMENT 2

2 CEMS MAIN PARTS 3

2.1.1 PIPING AND INSTRUMENTATION DIAGRAM 4
2.1.2 LIST OF ALARMS 6

3 SYSTEM POWER UP 6

3.1 CABINET CONTROLS COMMANDS 7

4 ANALYZERS CALIBRATIONS 9

4.1 CALIBRATION CHECK 9

4.2 CALIBRATION FUNCTION - ANALYZER MOD. ULTRAMAT23 11
4.2.1 ZERO AUTOCALIBRATION - ANALYZER MOD. ULTRAMAT23 12
4.2.2 ZERO MANUAL CALIBRATION INFRARED ANALYZER MOD. ULTRAMAT 23 12
4.2.3 SPAN MANUAL CALIBRATION INFRARED ANALYZER MOD. ULTRAMAT 23 12
4.2.4 MANUAL CALIBRATION OF PARAMAGNETIC OXYGEN SENSOR 14

5 FACTORY DEFAULT SETTINGS 16

6 MAIN MAINTENANCE 17

6.1 CEMS MAINTENANCE PROGRAM EXAMPLE 17

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1 INTRODUCTION
The analysis system is used during the burning processes where, both for regulations and efficiency, is
required the measurement of the most important products of a combustion.
CEMS is composed by:
- Analyzers:
• N. 1 Ultramat 23 (A1): It measures gas concentration using this principle:
o CO: non-dispersive infrared rays cell (N.D.I.R); the scale field is set with a double 4-20mA
analogue output for the following: 0-625 mg / mc
o CO2: non-dispersive infrared rays cell (N.D.I.R); the scale field is set with a double 4-20mA
analogue output for the following: 0-20%
o O2: Paramagnetic cell the scale field is set with a double 4-20mA analogue output for the
following: 0-25%

• N. 1 Ultramat 23 (A1): It measures gas concentration using this principle:

o NO: non-dispersive infrared rays cell (N.D.I.R); the scale field is set with a double 4-20mA
analogue output for the following: 0-1000 mg / mc
o SO2: non-dispersive infrared rays cell (N.D.I.R); the scale field is set with a double 4-20mA
analogue output for the following: 0-3000 mg / mc

• N. 1 NOx (A4): Molybdenum catalytic converter, heated at 350°, converts NO2 in NO.
- Field instrumentation for zone ATEX zone 2:
• Mt 50 Heated line for gas transportation
• N. 1 Heated sampling probe, 1000 mm tube length
• N. 1 probe for temperature measuring 0-1200°C

1.1 MEASUREMENT PRINCIPLE

Measurement principle in the analysis system is showed below.

1.1.1 NON DISPERSIVE INFRARED (N.D.I.R.)

The technology used is based on the absorption, from the gas that must
be measured, of the infrared radiation at a specific wavelength,
featuring the molecule that must be analyzed.
The principle used is called N.D.I.R. (Non Dispersive Infrared). The
measure is realized from the gas that has been introduced into the
measuring cell from the sample circuit, where an infrared source with an
optic filter has selected the right wavelength to beam into the gas.
A detector, situated on the opposite side, measures the received
radiation and determines the absorbed amount. The absorbed radiation
represents the result of the measuring, and it depends from the gas
concentration.

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Figura 1
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A lot of gases absorb IR radiation, so it’s often necessary to be careful to avoid wrong measures, for example
CO2 and H2O are almost on the same wavelength. When using this method, extract all the water from the
gas before measuring.

1.1.2 PARAMAGNETISM MEASUREMENT PRINCIPLE – O2 MEASUREMENT

.

Figure 2

Instead, an analyzer based on the principle of paramagnetism is used, composed of a measuring cell of
symmetrical geometry, where a magnetic field is created between 2 poles. Two temperature probes (C and
D), supplied with electric current, are kept at a temperature of about 250 ° C.
The measuring cell exploits the paramagnetism of oxygen, a feature that clearly distinguishes it, as it is
significantly greater, from all other gases (all of which are diamagnetic, that is, rejected by a magnetic field,
except for NO). Oxygen is attracted to a strong non-linear magnetic field (paramagnetism) and this
particular behavior is the basis for obtaining an accurate measurement in a very short time.
The detector consists of two permanent magnets which generate a strongly uneven magnetic field. Between
the polar expansions of the magnets there is a rotating arm (platinum wire) which has at its ends two glass
spheres. The arm is held in axis with respect to the magnets thanks to an electric winding arranged along the
same spheres and covered by direct current.
During the analysis process, the gas containing O2 flows into the cell: O2 molecules, due to their
paramagnetism, tend to move to the center of the magnetic field generated by the cell

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2 CEMS MAIN PARTS

The external layout of the panel is showed in the below figure:

NOx
converter

Panel for flow

managment

Commands for
panel control
Analysers

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2.1.1 PIPING AND INSTRUMENTATION DIAGRAM

The following figure shows the CEMS pneumatic diagram:

Figure 1
The CEMS carries out the gas analysis in extractive configuration, taking the sample from the sampling point,
the fumes are suctioned through a heated line and analyzed, cold and dry, by the analysers installed directly
in the analysis cabinet.
The gas sampling probe and treatment line is unique and is composed of the following components:
• Heated probe mod. JES301ex (HR1) with a ceramic cartridge filter (2 m) and a tube in alumina; the
probe shall be positioned in the stack. The tube can be exposed at a maximum temperature of 1000° C.
On the probe, outside the stack, is installed the filter heated to 120° C electronically. This configuration
prevents the formation of condensation, that would affect the measure.
• Heated line (HR11) in PTFE, is used for the gas transport between heated probe and cabinet. It is heated
to 120° C by a thermo-regulator to prevent formation of acid condensation, that would affect the
measure. Inside the line there are no. 3 PTFE tubes. A first tube is used for suction the gas to the analysis
cabinet (8x6 mm), a second tube for calibrating throughout probe (6x4 mm) and a third tube for the
loop of return gas to the sampling point (6x4 mm):
• The heated line enters into the cabinet by the “IN1” and it is connected to the Heated Box (HB1). On the
box there is a filter in PTFE (FLT1) which shall eliminate a particulate in the gas. The box is heated with a
thermoregulator on the panel. The set of temperature is 120°C.
• Outside the box a humidity drain bottle (PRS1) is installed with peristaltic pump (PP3) to reduce the
condensation in wet flue gas. Condensed humidity is expelled through the outlet “OUT1”,
• Downstream the PRS1, the gas goes to the Gas cooler mod. JCT-2 (C 1_2). The gas cooler is necessary
to lower the dew-point to a temperature of +3°C, allowing all the water steam in the gas to become
condensed and to be continuously evacuated by the peristaltic pumps (PP1-PP2)”OUT2” before entering

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into the analyzers. The gas cooler (chiller) is double-stage to allow the elimination of all the residual
humidity present in the gas.
Between the first and second stage of the chiller, the following components are installed:
• Three ways solenoid valve (EVZ). In normal configuration the gas passes between the first and
second stages of the chiller. When EVZ is energized, N2 gas or external air will enter into the
cabinet for “zero calibration” through “IN2”;
• Three ways solenoid valve (EVS1). In normal configuration the gas passes between the first and
second stages of the chiller. When EVS1 is energized, a span gas from outside “IN3 or IN4” will
enter into the cabinet for “span calibration”;
• The suction pump (PA1) KNF mod N811, which pumps the gas from the heated probe and the
heated line to the analyzers. The max flow of the pump is 11 l/min;
A discharge valve VS4 is installed to regulate and discharge the surplus gas.

Downstream the chiller, the gas is pumped into the following equipment:
• Condensation trap (GC1) is installed and used to detect the residual humidity presence and in case
the quantity is above to an internal threshold, it immediately blocks the suction pump introducing
ambient air into the system;
• Filter (FLT2) used to eliminate particulate; porosity is 5 µm;
• Digital gas flow meter (FL1) mod SMC with alarm signal for low flow;
• Manual valves (VS 1-2-3-4) to control the analysis flow:
o CO analyzer cell
o CO2 – O2 analyzer cell
o NO – SO2 analyzer cell
o Bypass
• Paper filters (FLT 3-4-5) used to capture the impurities before the analyzers. Porosity 5 µm;
• N° 1 NOx (A4) converter to convert the NO2 to NO before the NO analyzer cell;
• N° 2 Gas analyzers:
• N° 1 Siemens Ultramat 23 (A1) with 2 gas input and 2 analogic flow meters (the standard flow
shall be 1-1.2 l/min) for:
o CO NDIR Cell
o CO2 NDIR Cell and O2 paramagnetic sensor
• N° 1 Siemens Ultramat 23 (A2) with gas input for NDIR cell and 2 analogic flow meters (the
standard flow should be 1-1.2 l/min) for NO and SO2 analysis.

• Gas output from analyzers is conveyed to “OUT3” and returned to the sampling point via the heated
line.

For the calibration, cabinet is equipped with the following:

• “IN3 – IN4” calibration gas input points for span calibration and external bottles connection;
• (EVS2) is a solenoid valve to switch the span gas between “IN3” and “IN4”. Normally opened, the
gas comes from “IN3”. When it is activated, the gas comes from “IN4”
• (EVC) is a solenoid valve used to send the calibration gas to the probe. In normal configuration the
gas goes to the (EVS1) and to the gas cooler, when the valve is energized the gas goes to the probe
and returns on the heated line tube.

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• “IN2” gas input point for zero calibration (N2 or air); there is also a pressure reducer in line for the
inlet pressure and a reduction valve to control the flow. The incoming gas is then sent to the (EVZ) to
perform the calibration of zero point.

NOTE:
The Condensate output “OUT 1” and “OUT 2” are collected to the bottom of the cabinet and shall be
collected to an external drain pot.

2.1.2 LIST OF ALARMS

CEMS cabinet is providing the following alarms:

- Main suction line Low flow alarm;
- CEMS analyzers General Alarm, which includes the Low Flow alarm for each sampling cell
(generated from Siemens Ultramat analysers);
- CEMS analysers maintenance request;
- Condensation Detected alarm;
- High cabinet Temperature alarm;
- Gas Chiller (cooler) temperature alarm (high gas temperature);
- Gas Heating System Low temperature alarm;
CEMS cabinet pressurization alarm;

N.B.: for further information about functions, use, and problem solutions,
please refer to instrument’s datasheet

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3 SYSTEM POWER UP
First of all, power up the system by acting on the circuit breaker.
The system starts with the warm up phase while the various equipment reach the ideal condition for
operating. In detail, analyzers and the gas cooler need a warm-up and in this phase some alarm lamps are
active.
This section collects and describes the panel alarms. On the frontal side of the cabinet there is the lamp for
general alarm that include:
• Gas heating system low temp alarm: The heating system include : heated line and heated box. Signals
that regulated temperature has not yet reached the set value at set. A deviation larger than ±20°C from
set-point will result in alert. Heating time expected: about 20 minutes.
• Gas Cooler Alarm: this alarm starts because the compressor has to bring the heat exchanger to a
temperature of +3°C÷+5°C, so you can eliminate condensate traces in the gas to be analyzed, before
it reaches the analyzer. Heating time about 20÷30 minutes. If after that time the alarm remains on,
check the possible causes: check the protection switch.
If after 20 minutes the alarm doesn’t stop working it means that you have to check the functional parts
of the cooler (gas circuit, valves, etc.). Contact our technical support.
• Condensation detected Alarm: this alarm starts because there is a presence of traces of moisture at the
exit of the cooler. This fault automatically blocks the analysis cycle and then the suction pump. Check
that the switch breaker is correctly inserted inside the analysis square. If it works well try to check the
functionality of the suction pump.
If the problem persists, contact our technical support.
• Ultramat Analyzers Alarm: it happens when the analysis instrument has some errors on the OFFSET or
on the amplification. Check with the handbook, the type of error and try to eliminate it. Note that the
instrument has a diagnostic menu that explain clearly the cause of the alarm. In case of difficulty contact
our technical support.
• NOX alarm: signals that regulated temperature has not yet reached the set value. A deviation larger
than ±20°C from set-point will result in alert. Heating time expected: about 20 minutes. If after this time
period the temperature is not approximating the set-point value, check that the solid relay is working
correctly (into NOx rack). If it’s working, turn off the power supply and measure the resistance in the
NOx converter (approx. value 200_). If the problem persists, contact our technical support.
• Low flow alarm: alarm signal active in the presence of blocking alarms mentioned above
• Hight temperature cabinet alarm: active high temperature alarm signal inside the cabin (35 ° C). Check
the functioning of the installed air conditioners and possibly decrease the temperature setting
.

For more information consult the electrical diagram

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3.1 CABINET CONTROLS COMMANDS

On the cabinet’s frontal side there are some controls and lamps as follows.

Tag Position Color Label Description

3D1 1  HEATED LINE Heated line temperature controller which allows to set the temperature of
TEMEPRATURE the heated line and gives alarms if the temperature is ±20°C of the set-
point.
Normally the temperature set is 120°C.

4D1 2  BOX Box temperature controller which allows to set the temperature of the
TEMEPRATURE heated line and gives alarms if the temperature is ±20°C of the set-point.
Normally the temperature set is 120°C.

60H1 30 ⚫ ZERO Four position selector. On MEAS the CEMS is in aspiration and
CALIBRATION measurement of the chimney smoke. In SPAN1 solenoid valve relative to
SPAN1 input IN 3 for SPAN calibration is open. On SPAN2 solenoid valve relative
SPAN2 to input IN 4 for SPAN calibration is open. On ZERO solenoid valve
MEAS relative to input IN 2 for zero calibration is open. The switch doesn’t
calibrate the instruments, but it’s useful to check if the analyzer needs a
calibration or not. To calibrate the analyzer you have to follow the
analyzer instruction.

60H2 25 ⚫ ZERO light activates when the selector is on ZERO, at the analyzer the incoming
CALIBRATION air from IN2 is brought
41S5 28 ⚫ SPAN light activates when the selector is on SPAN1, at the analyzer the incoming
CYLINDER 1 gas from IN3 is brought
41S5 22 ⚫ SPAN light activates when the selector is on SPAN2 at the analyzer the incoming
CYLINDER 2 gas from IN4 is brought
42S2 8 ⚫ CALIBRATION PROBE Two positions selector. If turned left (OFF), it means that the calibration is
OFF ON done by the cabinet. Turn it right (ON) to start a calibration managed by
the probe
60H4 18 ⚫ GENERAL Active in case of alarms referred to in the previous paragraph.
ALARM
41S8 12 ⚫ MAINTENANCE During the maintenance of the cabinet, the data from the analyzers may
OFF – ON be not valid. In this condition switch to “ON” position to give a signal to a
data acquisition system or similar (not included with the analysis cabinet).
6 Not used

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Tag Position Label Description

VS1 1 FLOW REGULATION manual valve for regulating the flow of gas entering in the CO
VALVE CO analyzer – Standard flow = 1,2-1,5 l/min

VS2 2 FLOW REGULATION manual valve for regulating the flow of gas entering in the CO2
VALVE CO2 O2 O2 analyzer - Standard flow = 1,2-1,5 l/min

VS3 3 FLOW REGULATION manual valve for regulating the flow of gas entering in the NO
VALVE NO analyzer - Standard flow = 1,2-1,5 l/min
VS4 4 FLOW REGULATION manual valve for regulating the flow of vent gas in bypass
BYPASS

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4 ANALYZERS CALIBRATIONS
The analyzers carries out an automatic calibration during the warm-up phase following switching-on. This
AUTOCAL adjusts the zero point and sensitivity of the IR channels.
A periodic zero calibration is also provided according to the time cycle set on the analyzer (see point 8.2 of
the analyzer manual).
In the case of analyzers with a paramagnetic O2 sensor, the input menu can be used to select whether the
AUTOCAL is to be carried out with air or N2.
The calibration inputs are positioned inside the pressurized panel. They are shown in the image below:

4.1 CALIBRATION CHECK

It is possible to perform a verification of the measurements made by the analyzers on the zero concentration
and on a known concentration (span). To do this, it is necessary to connect on the panel the calibration
cylinders with span concentrations (IN3-IN4) and clean compressed air for zero point (IN2).
On the front panel of the CEMS there are switches to open and close the valves for zero and span
calibration and in particular:

To perform the zero check you have to:

• Turn the selector n. 12 on Maintenance ON
• Check that the IN2 input is connected with air or nitrogen
• Select on the selector n. 30 on ZERO
• Check the flow is between 1… .1,5 l/ min

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• Wait at least 2-3 minutes for the measurement to stabilize

• Take the reading
To perform the span check you have to do
• Turn the selector n. 12 on Maintenance ON
• Check that input IN3 or IN 4 is connected with a calibration cylinder
• Select on the selector n. 30 on SPAN1 or SPAN2 depending on the cylinder to be used
• Check the flow is between 1… .1,5 l / min
• Wait at least 3-5 minutes for the measurement to stabilize
• Take the reading

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4.2 CALIBRATION FUNCTION - ANALYZER MOD. ULTRAMAT23

This part is just a short summary guide,
For detailed information please consult the analyzer user manual (chapter 8.2)

In this function you can use one or more calibration gases to calibrate the IR channels of the ULTRAMAT 23
and to readjust the zero point and sensitivity. In addition, you can calibrate the oxygen sensor and the
pressure sensor and also define the AUTOCAL parameters. The Fig shown below indicates the menu
sequence for an analyzer. The menu displays and their functions are described in the following sections. The
calibration functions can only be addressed if you have enabled code level 1.

Password Level 1: 111

Password Level 2: 222

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4.2.1 ZERO AUTOCALIBRATION - ANALYZER MOD. ULTRAMAT23

On the analyzers a cyclic Zero calibration is set every 24 hours. It is possible to change the settings from the
analyzer menu.

It is possible to change the following parameters in this dialog:

• Thermo-AUTOCAL
– OFF: An automatic AUTOCAL only takes place when the cycle time has expired (see there).
– ON: An automatic AUTOCAL only takes place when the cycle time has expired. In addition, an
automatic AUTOCAL is triggered if the operating temperature has changed by more than 8 °C
compared to that measured during the last AUTOCAL. This AUTOCAL it started with a delay of 280
minutes.
• CYCLE TIME Use this function to set or change the cycle time.

This is the time between two AUTOCAL procedures triggered automatically by the analyzer. Valid cycle times
are from 0 to 24 hours. A cyclic AUTOCAL is not carried out if 0 hours is set. The fourth line indicates when
the next AUTOCAL will take place. If the flow during a cyclic zero adjustment is too low, this adjustment is
aborted and a fault is displayed. This procedure is entered in the logbook.
• PURGE TIME: Use this function to set or change the purge time. This is the duration of flow with sample
gas during an AUTOCAL procedure. Following calling of the purge time you can set or change the purge
time in the second line of the menu display. Valid purge times are:
o 60 to 600 seconds for analyzers with oxygen sensor
o 0 to 600 seconds for all other analyzer versions

4.2.2 ZERO MANUAL CALIBRATION INFRARED ANALYZER MOD. ULTRAMAT 23

With the Ultramat23 analyzer it is possible to perform a ZERO calibration cycle also with manual control.
To perform zero calibration of NDIR cells is necessary:
• Check that zero air is connected to the IN2 input of the panel
• Set the selector on the front of the Maintenance panel to ON
• Press the "CAL" key of the analyzer Mod. ULTRAMAT 23.
• The analyzer begins a fixed-time cycle previously set in memory at the end of which the analyzer
returns to the measurement.
• After calibration, press the "MEAS" key to return to measurement mode.

4.2.3 SPAN MANUAL CALIBRATION INFRARED ANALYZER MOD. ULTRAMAT 23

• Connect a calibration bottle with known concentration to the inlet IN 3 or IN4 on the panel.
• Inject calibration gas with a flow rate of 1 ... 1.2 l/min

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• Select the menu on the analyzer: Calibration: Infrared measuring range: Set span gas values

The parameters have the following meanings:

• Total cal.(raccomanded): In the first line of this dialog, you can select either a total or single
calibration. – ON means that one range is calibrated and that this calibration is used for the other
ranges (total calibration). – OFF means that each range is calibrated separately (single calibration, e.g.
with different calibration gases).
• With AUTOCAL: You can define here whether you wish to carry out an AUTOCAL prior to the
calibration procedure (YES or NO). An AUTOCAL is not necessary if it has
already been carried out shortly before the calibration procedure, e.g. a
calibration procedure has taken place directly previously.
• Span1, Span2: Here you can enter the setpoints for the individual
measuring ranges. These are usually the concentrations of the measured
components in the respective calibration gas. They should be set to a value
which is between 70% and 100% of the full-scale value. If Total cal.: ON has
been selected, the analyzer automatically uses the setpoint of range 2 for
range 1. With Total cal.: OFF any input is possible between the start-ofscale
and full-scale values of the respective range.

The analyzer interrupts the current measurement if you call one of these two
dialogs.

If the parameter 'With AUTOCAL'

• was set to OFF, the analyzer expects an immediate flow of calibration gas;
• if the value is set to ON, an AUTOCAL is carried out prior to the flow of
gas.

The values of the setpoint and actual-value calibrations are displayed in the
first two lines. If the analyzer recognizes a flow of calibration gas, the display changes as shown.
If the measured value in the second line remains constant for more than approx. 10 s or does not change
significantly, press the key.
The analyzer then compares the setpoint and actual value (measured value) of the calibration. If the
deviation between the values is within the tolerance, the adjacent message 'o.k.' is output.
If the actual value deviates by more than approx. 20% from the setpoint determined in the factory, the
message 'not o.k.' appears instead (no calibration possible).
NB: pay attention that the selection of the SPAN cylinder must correspond to the parameter to be
calibrated

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4.2.4 MANUAL CALIBRATION OF PARAMAGNETIC OXYGEN SENSOR

In this menu you can call the following functions for the paramagnetic oxygen sensor:

• AUTOCAL O2 sens.
– YES (factory setting): The zero point or sensitivity of the paramagnetic oxygen sensor is set with each
AUTOCAL. Selection of zero point or sensitivity is carried out using the parameter in the 2nd line
'AUTOCAL with N2'.
– NO: No calibration of the paramagnetic oxygen sensor during an AUTOCAL.
• "AUTOCAL with N2"
– YES: The AUTOCAL is carried out with nitrogen, where the zero point of the sensor is calibrated.
– NO: (factory setting ) No calibration of the paramagnetic oxygen sensor during an AUTOCAL
• "Calib. O2 zero point" This function is used to calibrate the zero point of the paramagnetic sensor
• "Calib. O2 range" This function is used to calibrate the full-scale value or sensitivity of the paramagnetic
sensor and to set the setpoint.

4.2.4.1 O2 PARAMAGNETIC: CALIBRATING ZERO POINT

You can calibrate the zero point of the paramagnetic oxygen sensor using this function. You must use
nitrogen as the zero gas (e.g the calibration bottles). Start the flow of nitrogen and wait until the displayed
value has stabilized. Subsequently begin the calibration by pressing the key. Calibration of the zero point
must be carried out regularly to guarantee the accuracy of the paramagnetic oxygen sensor.

4.2.4.2 O2 PARAMAGNETIC: CALIBRATING THE MEASURING RANGE

You can calibrate the sensitivity of the paramagnetic oxygen sensor and set the setpoint using this function.
Functions

If the adjacent display appears, perform the full-scale calibration as follows:

• Connect the sample gas inlet to the calibration gas
• Inject calibration gas with a flow rate of 1 ... 1.2 l/min
• Position the cursor at the beginning of the 3rd line (Start calibration) and press the key. Once the
intended flow rate has been reached, the message 'Correction with ENTER' appears in the 4th line of
the display.
• Wait until the displayed measured value has stabilized.

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• Start the calibration by pressing the key.

• To exit the menu, press the key.
The measuring range of the paramagnetic oxygen sensor is calibrated as standard with ambient air during
each AUTOCAL. However, individual calibration with a freely selectable setpoint between 2% and 100% O2
is also possible.

For more information consult the analyzer user manual

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5 FACTORY DEFAULT SETTINGS

The factory settings are shown in the following table

Component SET
Conditioner 1 Temp 28°C

Conditioner 2 Temp 30°C

Heated line Temp 120°C

Heated Box Temp 120°C

Pressure Reducer for AC (option) ---

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6 MAIN MAINTENANCE
This chapter describes the recommended replacement parts and maintenance operations to be done
periodically to keep the system working without problems.

6.1 CEMS MAINTENANCE PROGRAM EXAMPLE

Interval Operations to be done
Every 6 months • Effectuate span calibration for analyzer mod. ULTRAMAT23 with specific
cylinder (see paragraph “CALIBRATIONS”).
• Check the filter FLT1 – FLT2. To access the inside cartridge of the filter, to
unscrew the cork of support keg, to remove the keg watching out for the
gasket of estate. The cartridge is now visible. To unscrew the lock of
anchorage of the same one and to remove it. If the inside cartridge results
polluted proceed to the substitution, otherwise try to perform a cleaning with
air. The degree of pollution of the cartridge engraves on the course of the
flow.
• Replace peristaltic pump’s tube installed on the gas coler JCT2

Every 12 months • Calibration of the analyzers measure’s cell. (see paragraph

“CALIBRATIONS”)
• Clean suction pump mod N811 with replacement of membrane, OR and
valves.
• Check condensate and analysis outlets OUT 1 and 2.
• Cartridge change of the NOX converter
• Sampling probe JES301: Check wear and integrity of the viton seals, and of
the filter holder O-rings
• Gas Cooler JCT2: Check the condition of the peristaltic pump and check
that the tube connected to it is perfectly elastic and not deformed. Clean the
refrigerator mod JCT2 inside the exchanger with compressed air and check
that the temperature shown on the display opposite the panel is between 1
and 5 ° C.

For more information about the maintenance procedure please consult the components user
manuals

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