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Gearbox for Marine Propulsion Systems

Applications of MGN / MGR Marine transmission by


Hitachi Nico Transmission Standard Equipment

Basic system components


MGN/MGR 1024CV-10016AV(C) ❖ Hydraulically actuated, multiple disc oil-libricated clutches with
friction and steel plates
Vertical offset type *Disc clutch can be locked mechanically in case of emergency
❖ Oil filter, pump, temperature gauges, oil pressure gauges
MGN Series MGN-V Reverse-Reduction gearbox
for FPP propulsion system ❖ Heat exchanger - transmission mounted

MGR Series MGR-VC Reduction gearbox


for CPP propulsion system Mechanical components
❖ Input and Output Connection
Hitachi Nico Transmission Co., Ltd, has been specializing in the
manufacture of power transmission equipment. Input : mounted flange / free shaft end with taper 1:30
Output : mounted flange MGRP with PTO
Broad range of heavy-duty transmissions are offered in a capacity ❖ Manually actuated range selector valve
range up to 20,000kW.
Mechanically, Electrically or Pneumatically operated

MGN/MGR-V(C) vertical offset series incorporates hydraulically


actuated, multipledisc, oil-lubricated clutches which are cooled by Common design for
the same type of oil used in the engine.
MGRP1817VC MGR Models (CPP application)
MGN/MGR-Z(C) in-line series incorporates hydraulically actuated,
multipledisc, oil-lubricated clutches which are cooled by the same ❖ Hollow bored output shaft with OD Box connection
type of oil used in the engine. ❖ PTO for CPP pump with SAE pads (standard SAE "C")

Option

Applications
Input flexible coupling Major classification
Output companion flange Trolling control
Paint coating by request Trailing pump
❖ Offshore supply vessels ❖ Tankers Mounted high oil temperature alarm switch Spare part kit as per classification rule
Mounted low oil pressure alarm switch Motor-driven stand-by pump
❖ Tug boats ❖ Long range fishing vessels
Supervision instrument (press. / temp. sensor) Double oil filter
❖ River and coastal tow boats ❖ Ferry boats PTO / PTI for shaft generator #
PTO for shaft generator and CPP
❖ Cargo vessels ❖ Trawlers # standard 600~1,300kW / 1,500~1,800min-1 hydraulic pump
❖ Transports

Important Notice
MGRP3215AVC
Torsional vibration analysis is required and can be made by the engine
Survey Society Classification manufacturer and independent consultants. Hitachi Nico Transmission is
prepared to assist the analysis in relation to the transmissions.
In most cases, the continuous duty ratings permitted by Hitachi Nico Transmission are accepted in full by
major classification societies. Hitachi Nico Transmission advises users of these products that their
safe operation depends on use in compliance with technical information
provided in the product manuals.

Note Proper installation, operation and periodical inspection and maintenance


Capacity Table will advise proper type selection with your application
are prerequisite for safe operation of these products. It is the
Please contact our regional sales office for further detail
(The location is written in the back print of this brochure) responsibility of users to provide and install safety devices, which may
be required by recognized safety standards
Hollow bored output shaft for OD Box
(Front side)

2 Work Boats 937-8000kW 937-8000kW Work Boats 3


MGN/MGR 1024CV-10016AV(C)
Capacity Tables Capacity Tables
V: Vertical offset C: Hollow bored output shaft for OD Box V: Vertical offset C: Hollow bored output shaft for OD Box
Model Input Rating Max. Model Input Rating Max.
SAE Speed SAE Speed
MGN -V / Standard Ratios kW/min-1 1200min
600min-1-1 1600min
750min-1-1 1800min-1
1000min MGN -V / Standard Ratios kW/min-1 600min-1 750min-1 1000min-1
Hsg. Hsg.
MGR -VC kW HP kW HP kW HP min-1 MGR -VC kW HP kW HP kW HP min-1
2.47, 3.03, 3.46, 4.00 0.78 937 1256 1249 1674 1406 1884 2.63, 3.26 2.75 1655 2219 2069 2775 2758 3698
1024C
4.43 0.71 848 1136 1130 1514 1279 1714 3.45 2.65 1590 2132 1988 2666 2650 3554
2814A -
1026C 4.03, 4.55, 4.96, 5.44 0.78 937 1256 1249 1674 1406 1884 3.90 2.25 1350 1810 1688 2264 2250 3017
00, 0 4.17 2.05 1230 1649 1538 2062 2050 2749
(MG-5506) 6.00 0.71 848 1136 1130 1514 1279 1714
1027C 6.12, 6.40, 6.71 0.78 937 1256 1249 1674 1406 1884 3.92, 4.36 2.75 1655 2219 2069 2775 2758 3698
(MG-5507) 7.04 0.71 848 1136 1130 1514 1279 1714 4.62 2.55 1530 2052 1913 2565 2550 3420
2000 2815A -
2.43, 3.00, 3.44 0.96 1147 1538 1530 2052 1721 2308 4.90 2.30 1380 1851 1725 2313 2300 3084
1224 5.43 2.00 1200 1609 1500 2012 2000 2682
4.00 0.88 1058 1419 1411 1892 1588 2130 1050
4.75, 5.27 2.75 1655 2219 2069 2775 2758 3698
4.19, 4.55, 4.96, 5.44 0.96 1147 1538 1530 2052 1721 2308
1226 00 5.90 2.40 1440 1931 1800 2414 2400 3218
6.00 0.88 1058 1419 1411 1892 1588 2130 2816A -
6.21 2.20 1320 1770 1650 2213 2200 2950
6.00, 6.26, 6.54, 6.84, 7.17 0.96 1147 1538 1530 2052 1721 2308
1227 6.52 2.05 1230 1649 1538 2062 2050 2749
7.52 0.88 1058 1419 1411 1892 1588 2130 5.65, 5.95 2.75 1655 2219 2069 2775 2758 3698
2.51, 3.06 1.15 1385 1857 1847 2477 2078 2787 6.65 2.45 1470 1971 1838 2465 2450 3285
1424 3.48 1.12 1343 1800 1791 2400 2015 2700 2817A -
7.05 2.20 1320 1770 1650 2213 2200 2950
4.00 1.03 1235 1656 1647 2209 1853 2485 7.39 2.05 1230 1649 1538 2062 2050 2749
4.05, 4.44, 5.00 1.15 1385 1857 1847 2477 2078 2787 2.64, 3.08 3.20 2000 2682 2500 3353 3200 4291
1426 - 5.44 1.12 1343 1800 1791 2400 2015 2700 3.43 2.90 1740 2333 2175 2917 2900 3889
3214A -
5.96 1.03 1235 1656 1647 2209 1853 2485 3.86 2.45 1470 1971 1838 2465 2450 3285
6.14, 6.41 1.15 1385 1857 1847 2477 2078 2787 4.16 2.20 1320 1770 1650 2213 2200 2950
1427 6.69 1.12 1343 1800 1791 2400 2015 2700 3.59, 3.96 3.20 2000 2682 2500 3353 3200 4291
7.00 1.03 1235 1656 1647 2209 1853 2485 2000 4.39 3.00 1800 2414 2250 3017 3000 4023
2.53, 3.00, 3.29, 3.62, 4.00 1.33 1600 2146 2133 2860 2350 3151 3215A - 4.64 2.80 1680 2253 2100 2816 2800 3755
1814 4.90 2.55 1530 2052 1913 2565 2550 3420
4.22 1.29 1548 2076 2064 2768 2240 3004
4.43, 4.85, 5.12, 5.33, 5.61 1.33 1600 2146 2133 2860 2350 3151 5.50 2.15 1290 1730 1613 2163 2150 2883 1050
1816 4.50, 4.96 3.20 2000 2682 2500 3353 3200 4291
5.91 1.25 1500 2146 2000 2682 2240 3004
00 5.50 2.85 1710 2293 2138 2867 2850 3822
6.00, 6.56, 6.88, 7.22 1.33 1600 2146 2133 2860 2350 3151 3216A -
1817 6.15 2.40 1440 1931 1800 2414 2400 3218
7.59 1.29 1548 2076 2064 2768 2240 3004
6.50 2.20 1320 1770 1650 2213 2200 2950
8.04, 8.42, 8.83 1.33 1600 2146 2133 2860 2350 3151
1819 5.48, 5.75 3.20 2000 2682 2500 3353 3200 4291
9.27 1.29 1548 2076 2064 2768 2240 3004
6.36 2.90 1740 2333 2175 2917 2900 3889
2.70, 3.11, 3.44 2.00 2400 3218 3000 4023 3000 4023 3217A -
7.10 2.45 1470 1971 1838 2465 2450 3285
3.83 1.80 2160 2897 2880 3862 3000 4023 7.42 2.25 1350 1810 1688 2264 2250 3017
2214 -
4.05 1.65 1980 2655 2640 3540 2970 3983 2.67, 3.23 3.30 2295 3078 2869 3847 3300 4425
4.29 1.50 1800 2414 2400 3218 2700 3621 3.40 3.30 2160 2897 2700 3621 3300 4425
3.85, 4.24, 4.46 2.00 2400 3218 3000 4023 3000 4023 3614A -
3.78 3.10 1860 2494 2325 3118 3100 4157
4.70 1.85 2220 2977 2960 3969 3000 4023 4.24 2.65 1590 2132 1988 2666 2650 3554
2215 -
4.95 1.70 2040 2736 2720 3648 3000 4023 3.55, 4.08 3.30 2295 3078 2869 3847 3300 4425
5.25 1.55 1860 2494 2480 3326 2790 3741 4.50 3.30 2100 2816 2625 3520 3300 4425
1800 3615A -
4.75, 5.19, 5.71 2.00 2400 3218 3000 4023 3000 4023 5.00 3.00 1800 2414 2250 3017 3000 4023
5.96 1.90 2280 3057 3000 4023 3000 4023 5.64 2.50 1500 2012 1875 2514 2500 3353
2216 - 1050
6.32 1.75 2100 2816 2800 3755 3000 4023 4.69, 4.92 3.30 2295 3078 2869 3847 3300 4425
6.67 1.60 1920 2575 2560 3433 2880 3862 5.43 3.30 1980 2655 2475 3319 3300 4425
3616A -
5.52, 6.04, 6.33 2.00 2400 3218 3000 4023 3000 4023 6.05 2.80 1680 2253 2100 2816 2800 3755
6.65 1.90 2280 3057 3000 4023 3000 4023 6.44 2.55 1530 2052 1913 2565 2550 3420
2217 - 5.42, 5.72 3.30 2295 3078 2869 3847 3300 4425
6.95 1.75 2100 2816 2800 3755 3000 4023
7.38 1.60 1920 2575 2560 3433 2880 3862 6.59 3.15 1890 2534 2363 3169 3150 4224
3617A -
6.95 2.90 1740 2333 2175 2917 2900 3889
600min-1 750min-1 1000min-1
7.40 2.60 1560 2092 1950 2615 2600 3487
2.67, 3.07, 3.37 2.35 1410 1891 1763 2364 2350 3151
2.69, 3.37 4.35 2610 3500 3263 4376 4350 5833
3.54 2.25 1350 1810 1688 2264 2250 3017
2514 - 3.54 4.15 2491 3340 3114 4176 4152 5568
3.92 1.95 1170 1569 1463 1962 1950 2615 4014A -
3.92 3.60 2160 2897 2700 3621 3600 4828
4.13 1.80 1080 1448 1350 1810 1800 2414 4.36 3.10 1860 2494 2325 3118 3100 4157
3.93, 4.31 2.35 1410 1891 1763 2364 2350 3151 3.83, 4.38 4.35 2610 3500 3263 4376 4350 5833
4.75 2.05 1230 1649 1538 2062 2050 2749 4.83 3.70 2220 2977 2775 3721 3700 4962
2515 - 4015A -
5.04 1.85 1110 1489 1388 1861 1850 2481 5.36 3.15 1890 2534 2363 3169 3150 4224
5.32 1.70 1020 1368 1275 1710 1700 2280 5.52 3.05 1830 2454 2288 3068 3050 4090
1050 1050
4.76, 5.42 2.35 1410 1891 1763 2364 2350 3151 4.64, 5.08 4.35 2610 3500 3263 4376 4350 5833
5.96 2.10 1260 1690 1575 2112 2100 2816 5.58 3.80 2280 3057 2850 3822 3800 5096
2516 - 4016A -
6.26 1.90 1140 1529 1425 1911 1900 2548 6.18 3.25 1950 2615 2438 3269 3250 4358
6.59 1.75 1050 1408 1313 1761 1750 2347 6.37 3.05 1830 2454 2288 3068 3050 4090
5.54, 6.04 2.35 1410 1891 1763 2364 2350 3151 5.59, 6.12 4.15 2491 3340 3114 4176 4152 5568
6.63 2.10 1260 1690 1575 2112 2100 2816 6.42 3.85 2310 3098 2888 3873 3850 5163
2517 - 4017A -
6.96 1.95 1170 1569 1463 1962 1950 2615 7.09 3.30 1980 2655 2475 3319 3300 4425
7.40 1.75 1050 1408 1313 1761 1750 2347 7.58 2.95 1770 2374 2213 2968 2950 3956
Survey Society Classification: ABS BV NK LR KR CCS DNV Survey Society Classification: ABS BV NK LR KR CCS DNV

4 Work Boats 937-8000kW 937-8000kW Work Boats 5


MGN/MGR 1024CV-10016AV(C)
Capacity Tables
V: Vertical offset C: Hollow bored output shaft for OD Box Dimensional Data
Model Input Rating Max. Model Weight
SAE A B C D E F
MGN -V / Standard Ratios kW/min-1 600min-1 750min-1 1000min-1 Speed MGN -V / MGN-V MGR-VC
Hsg.
MGR -VC kW HP kW HP kW HP min-1 MGR -VC mm mm mm mm mm mm kg kg
2.68, 3.17, 3.59 5.04 3024 4055 3780 5069 5040 6759 1024C 380 412 1274 500 500 995 2000 1850
3.81 4.60 2760 3701 3450 4626 4600 6169 1026C (MG-5506) 490 490 1460 510 510 995 2200 2000
5014A - 1027C (MG-5507) 560 560 1597 570 570 1090 2900 2700
4.21 4.05 2430 3259 3038 4074 4050 5431
1224 365 400 1265 600 600 1120 2300 2000
4.43 3.75 2250 3017 2813 3772 3750 5029 1226 490 530 1505 625 625 1180 3100 2900
3.81, 4.14, 4.52 5.04 3024 4055 3780 5069 5040 6759 1227 600 650 1740 750 750 1180 3400 3000
4.73 4.60 2760 3701 3450 4626 4600 6169 1424 395 460 1380 650 500 1050 2680 2500
5015A - 1426 530 530 1565 650 650 1165 2880 2650
5.21 4.05 2430 3259 3038 4074 4050 5431
1427 610 620 1760 730 730 1165 3700 3400
5.48 3.85 2310 3098 2888 3873 3850 5163
1050 1814 425 500 1380 700 600 1400 3000 2900
4.60, 5.04, 5.46 5.04 3024 4055 3780 5069 5040 6759 1816 540 560 1520 750 750 1400 3800 3700
5.72 4.65 2790 3741 3488 4677 4650 6236 1817 670 700 1760 800 800 1400 4500 4400
5016A -
6.04 4.30 2580 3460 3225 4325 4300 5766 1819 800 850 2120 950 950 1450 6000 5900
6.30 3.95 2370 3178 2963 3973 3950 5297 2214 450 475 1300 800 700 1600 3700 3600
2215 530 560 1470 850 750 1600 4150 4100
5.48, 5.96, 6.23 5.04 3024 4055 3780 5069 5040 6759
2216 650 700 1730 875 875 1600 5200 5100
6.52 4.70 2820 3782 3525 4727 4700 6303 2217 710 750 1840 925 925 1600 6250 6150
5017A -
7.17 4.05 2430 3259 3038 4074 4050 5431 2514 480 500 1380 800 700 1750 4300 4200
7.55 3.70 2220 2977 2775 3721 3700 4962 2515 560 600 1560 850 750 1750 4900 4800
2.69, 3.03, 3.29 5.10 3750 5029 4688 6287 5100 6839 2516 675 700 1780 900 850 1750 6500 6400
2517 740 800 1940 950 950 1750 7000 6900
3.59 5.10 3450 4626 4313 5784 5100 6839 2814A 500 530 1470 800 700 1800 5000 4900
6314A -
3.93 5.10 3060 4103 3825 5129 5100 6839 2815A 600 630 1670 900 800 1800 5400 5300
4.32 4.45 2670 3580 3338 4476 4450 5967 2816A 700 730 1870 950 900 1800 7200 7100
3.84, 4.17 5.10 3750 5029 4688 6287 5100 6839 2817A 780 825 2050 1000 1000 1800 7700 7600
4.54 5.10 3360 4506 4200 5632 5100 6839 3214A 520 560 1540 850 750 1850 5500 5400
6315A - 3215A 630 670 1760 950 850 1850 6900 6800
4.96 4.90 2940 3943 3675 4928 4900 6571 3216A 725 750 1940 1000 950 1850 7900 7800
5.20 4.55 2730 3661 3413 4577 4550 6102 3217A 820 850 2130 1050 1050 1850 8600 8500
1050
4.56, 4.93 5.10 3750 5029 4688 6287 5100 6839 3614A 560 600 1650 900 800 1950 6500 6300
5.36 5.10 3480 4667 4350 5833 5100 6839 3615A 670 700 1860 1000 900 1950 7900 7700
6316A - 3616A 750 800 2040 1050 1000 1950 9000 8800
5.85 5.10 3060 4103 3825 5129 5100 6839
3617A 850 900 2240 1100 1100 1950 9800 9600
6.42 4.40 2640 3540 3300 4425 4400 5900 4014A 600 650 1770 950 850 2050 8600 8300
5.39, 5.83 5.10 3750 5029 4688 6287 5100 6839 4015A 710 750 1980 1050 950 2050 9200 8900
6.33 5.10 3300 4425 4125 5532 5100 6839 4016A 800 850 2170 1100 1050 2050 10600 10300
6317A - 4017A 900 950 2370 1150 1150 2050 11600 11300
6.92 4.80 2880 3862 3600 4828 4800 6437
5014A 630 700 1850 1050 950 2150 9300 9000
7.25 4.40 2640 3540 3300 4425 4400 5900
5015A 750 800 2070 1100 1000 2150 10000 9500
500min-1 600min-1 750min-1 5016A 850 900 2270 1150 1150 2150 12000 11700
2.64, 2.87, 3.14 8.00 4000 5364 4800 6437 6000 8046 5017A 950 1000 2470 1200 1200 2150 13000 12700
3.62 6.70 3350 4492 4020 5391 5025 6739 6314A 670 750 1970 1100 1000 2250 11000 10500
8014A - 6315A 780 850 2180 1050 1050 2250 12000 11500
3.80 6.30 3150 4224 3780 5069 4725 6336
6316A 900 950 2400 1200 1200 2250 14500 14000
4.22 5.40 2700 3621 3240 4345 4050 5431
6317A 1000 1060 2060 1250 1250 2250 16000 15500
3.67, 3.96 8.00 4000 5364 4800 6437 6000 8046 8014A 730 800 2100 1200 1050 2350 14000 13500
4.60 6.50 3250 4358 3900 5230 4875 6537 8015A 850 900 2320 1250 1100 2350 15000 14500
8015A -
5.09 5.60 2800 3755 3360 4506 4200 5632 8016A 950 1000 2520 1300 1200 2350 22500 22000
5.36 5.20 2600 3487 3120 4184 3900 5230 8017A 1060 1120 2750 1300 1300 2350 25500 25000
900 10014A 880 950 2430 1300 1150 2600 18000 17000
4.20, 4.57 8.00 4000 5364 4800 6437 6000 8046
10015A 975 1060 2640 1350 1250 3200 25000 24000
5.24 6.70 3350 4492 4020 5391 5025 6739 10016A 1100 1180 2880 1400 1400 3250 30000 29000
8016A -
5.78 5.70 2850 3822 3420 4586 4275 5733
6.09 5.30 2650 3554 3180 4264 3975 5330
4.83, 5.25 8.00 4000 5364 4800 6437 6000 8046
5.96 6.80 3400 4559 4080 5471 5100 6839
8017A -
6.61 5.80 2900 3889 3480 4667 4350 5833
6.95 5.30 2650 3554 3180 4264 3975 5330
2.65, 2.88, 3.28 10.66 5333 7152 6400 8582 8000 10728
3.59 10.13 5067 6795 6080 8153 7600 10192
10014A -
3.96 9.20 4600 6169 5520 7402 6900 9253
4.39 8.00 4000 5364 4800 6437 6000 8046
3.76, 4.11 10.66 5333 7152 6400 8582 8000 10728
4.52 9.33 4667 6258 5600 7510 7000 9387
10015A - 900
4.75 8.66 4333 5811 5200 6973 6500 8717
5.27 7.46 3733 5006 4480 6008 5600 7510
4.17, 4.34, 4.74 10.66 5333 7152 6400 8582 8000 10728
5.20 9.60 4800 6437 5760 7724 7200 9655
10016A -
5.74 8.26 4133 5542 4960 6651 6200 8314
6.05 7.60 3800 5096 4560 6115 5700 7644
Survey Society Classification : ABS BV NK LR KR CCS DNV Note: Specifications subject to change.

6 Work Boats 937-8000kW 937-8000kW Work Boats 7


Europe

North America

Middle East Asia


Africa

Latin America

Oceania

Domestic Sales TWIN DISC,INCORPORATED TWIN DISC (FAR EAST) PTE LTD.
Marine Transmissions Sales Department: Latin America Office 10, Fifth Lok Yang Road
405-3, Yoshinocho 1-chome, Psj Los Centinelas 125-9C Jurong
Kita-ku, Saitama-shi, Saitama-ken, Las Casuarinas-Surco Singapore 629 761
331-0811, Japan Lima 33 Phone: +65 6267 0800
Phone: 048-652-6708 Peru Telefax:+65 6264 2080
Telefax:048-652-8719 Phone: +1(305)434 7801 E-mail: enquiry@twindisc.com.sg
Telefax:+51 1 652 4434
Sales Offices: Osaka: 06-6578-0615 E-mail: eberhardt.erwin@twindisc.com TWIN DISC POWER TRANSMISSION
Nagoya: 052-211-4385 (SHANGHAI) CO.LTD.
Fukuoka: 092-414-9220 TWIN DISC INTERNATIONAL SA Room 2308, Shartex Plaza
Sapporo: 011-221-6165 Chaussée de Namur, 54 88 Zunyi Road (South)
B-1400 Nivelles Shanghai, 200336
International Sales Belgium China
Twin Disc Nico Co., Ltd. Phone: +32(0)67 887 211 Telephone: +86(21)6427 3212
HEAD OFFICE: 405-3, Yoshinocho 1-chome, Telefax:+32(0)67 887 333 +86(21)6209 7626
Kita-ku, Saitama-shi, Saitama-ken, E-mail: tdbelgium@twindisc.com Telefax: +86(21)6209 7629
331-0811, Japan E-mail: enquiry@twindisc.com.cn
Phone: +81-48-652-8069 TWIN DISC SRL
Telefax: +81-48-665-6695 Via S Cristoforo 131 TWIN DISC,INC.
E-mail: info@tdnico.com 40017 S. Matteo Della Decima(BO) Guangzhou Representative Office
Italy Room 908, Building C, 11 Yiying Street,
TWIN DISC, INCORPORATED Phone: +39(051)6819711 Xin Gang Road(M), Hai Zhu Dist,
1328 Racine Street Racine, Telefax:+39(051)6824234 Guangzhou
Wisconsin 53403 USA E-mail: Info.technodrive@twindisc.com China 510315
Phone: +1(262)638-4000 Telephone: +86(20)3435 0927
Telefax:+1(262)638-4480 TWIN DISC (PACIFIC) PTY. LTD. Telefax: +86(20)3439 1441
http://www.twindisc.com Queensland Head Office E-mail: jason.yang@twindisc.com.cn
40 Telford St.
Mill Log Marine, Inc. P.O. Box 442 TWIN DISC POWER
18547 East Valley Highway Kent, Virginia, Queensland 4014 TRANSMISSION PVT LTD.
WA 98032, USA Australia EL HEIGHTS, 1st Floor
Phone: +1 425 251 3434 Phone: +61(7)3265-1200 3 CMM Street
Telefax: +1 425 251 3430 Telefax:+61(7)3865-1371 Nungambakkam, Chennai, 600 034
E-mail: sales@milllog.com E-mail: twindisc.brisbane@twindisc.com.au India
Telephone: +91(44)2821 3099
E-mail: india.enquiries@twindisc.com

Hitachi Nico Transmission Co., Ltd.


405-3, Yoshinocho 1-chome, Kita-ku, Saitama 331-0811, Japan
TEL : +81 48 652 6708 FAX : +81 48 652 8719
URL:http://www.hitachi-nico.jp 2013.10

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