If Installing A New Clutch Go To Step 19. 2. Install The Special Tool in A Vise

2011 Ford Fiesta SE
2011 TRANSMISSIONS Automatic Shifting Manual Transmission/Transaxle - Fiesta
Installation
1. If installing a new clutch go to step 19.

2. Install the special tool in a vise.
NOTE: Make sure the special tool washer is also installed.
Sábado, 07 de Febrero de 2015 12:38:45

12:38:36 p.m. Page 1 © 2011 Mitchell Repair Information Company, LLC.
2011 Ford Fiesta SE
Fig. 69: Installing Special Tool In Vise

Courtesy of FORD MOTOR CO.
3. Place the clutch on the special tool.
Fig. 70: Placing Clutch On Special Tool

4. Install the special tool loosely on the clutch.
Sábado, 07 de Febrero de 2015 12:38:36 p.m. Page 2 © 2011 Mitchell Repair Information Company, LLC.
2011 Ford Fiesta SE
Fig. 71: Installing Special Tool On Clutch

5. Install the special tool on the clutch ensuring the legs are inserted in the slots.

6. Turn the special tool clockwise to the stops.
2011 Ford Fiesta SE
Fig. 73: Turning Special Tool

7. Tighten the special tool until the 3 clutch 1 locks can be locked in place by hand.
2011 Ford Fiesta SE
Fig. 74: Tightening Special Tool Clutch Locks

8. Install the special tool loosely on the clutch.
2011 Ford Fiesta SE

9. Using the special tool, move the clutch self adjuster counter clockwise to the stop.
2011 Ford Fiesta SE
Fig. 76: Moving Clutch Self Adjuster Counter Using Special Tool
10. Using the special tool, compress the clutch to the stops on the clutch. The locks on clutch 2 will then lock.
NOTE: An audible click can be heard when the clutch locks lock.
2011 Ford Fiesta SE

11. Remove the special tools.
Fig. 78: Identifying Special Tools

12. Visually check the locks to make sure they have locked. 3 locks shown in illustration, 12 total.
2011 Ford Fiesta SE
Fig. 79: Locating Clutch Locks

13. If installing a used clutch, verify the clutch is not worn or damaged. Follow the next 2 steps to check for
clutch wear.
14. Check clutch 1 for wear by measuring the distance between the adjuster ring 1 long hole and lever 1
spring. If the measurement is 26 mm (1.023 in) or less replace the clutch assembly.
Fig. 80: Measuring Distance Between Adjuster Ring 1 Long Hole And Lever 1 Spring
2011 Ford Fiesta SE
15. Check clutch 2 for wear by measuring the distance between adjuster ring 2 and the cover. If the
measurement is 15 mm (0.59 in) or less replace the clutch assembly.
Fig. 81: Measuring Distance Between Adjuster Ring 2 And Cover

16. Apply a small amount of transmission fluid on the bearing surface on the input shaft.
2011 Ford Fiesta SE
Fig. 82: Locating Transmission Fluid On Bearing Surface On Input Shaft

17. Apply a small amount of grease to the splines of the input shafts.
Fig. 83: Locating Input Shafts

18. Verify the Z-washers are installed correctly.
2011 Ford Fiesta SE
Fig. 84: Locating Z-Washers

NOTE: Verify that the clutch locks are locked prior to installation or the transaxle
may not operate correctly and damage can occur. If the clutch locks are
not locked go to step 2 within this procedure.
Fig. 85: Removing Clutch Assembly Using Special Tools

2011 Ford Fiesta SE
19. Using the special tools, install the clutch in the transaxle.
20. Remove all the special tools.
Fig. 86: Locating Special Tools

21. Install the special tools onto the transaxle case.
Fig. 87: Installing Special Tools Onto Transaxle Case
2011 Ford Fiesta SE
22. Using the special tools, push the clutch down with approximately 5 Nm (44lb-in) of force until seated on
the input shaft bearing and the snap-ring groove is visible.
NOTE: Do not over tighten or damage can occur to the special tools.
2011 Ford Fiesta SE
Fig. 88: Releasing Hollow Input Shaft Snap Ring Using Special Tools
23. Install the new hollow input shaft snap ring.
NOTE: Make sure the hollow input shaft snap ring is fully seated.
Fig. 89: Locating Hollow Input Shaft Snap Ring

24. Install the clutch hub.
NOTE: Make sure you align the marks made on the clutch hub and clutch during
removal.
2011 Ford Fiesta SE
Fig. 90: Locating Clutch Hub

25. Install the new clutch hub snap ring in the position shown in illustration.
2011 Ford Fiesta SE
Fig. 91: Locating Clutch Hub Snap Ring

26. Using the special tool, release the clutch 1 locks and then clutch 2 locks by slowly turning the special tool
counterclockwise. An audible click will be heard when the clutch locks are released.
NOTE: Do not turn more than 12 turns or damage can occur to the clutch actuator
2011 Ford Fiesta SE
engagement lever.
Fig. 92: Releasing Clutch Locks Using Special Tool

27. Install the clutch motors. For additional information, refer to CLUTCH MOTOR - NO. 1 and CLUTCH
MOTOR - NO. 2 in this information.
28. Install the transaxle in the vehicle. For additional information, refer to TRANSAXLE in this information.

If Installing A New Clutch Go To Step 19. 2. Install The Special Tool in A Vise

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If Installing A New Clutch Go To Step 19. 2. Install The Special Tool in A Vise

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2011 Ford Fiesta SE

2011 TRANSMISSIONS Automatic Shifting Manual Transmission/Transaxle - Fiesta

1. If installing a new clutch go to step 19.

NOTE: Make sure the special tool washer is also installed.

Sábado, 07 de Febrero de 2015 12:38:45

Fig. 69: Installing Special Tool In Vise

3. Place the clutch on the special tool.

Fig. 70: Placing Clutch On Special Tool

4. Install the special tool loosely on the clutch.

Fig. 71: Installing Special Tool On Clutch

Fig. 72: Installing Special Tool On Clutch

6. Turn the special tool clockwise to the stops.

Fig. 73: Turning Special Tool

Fig. 74: Tightening Special Tool Clutch Locks

8. Install the special tool loosely on the clutch.

Fig. 75: Installing Special Tool On Clutch

Fig. 77: Installing Special Tool On Clutch

11. Remove the special tools.

Fig. 78: Identifying Special Tools

Fig. 79: Locating Clutch Locks

Courtesy of FORD MOTOR CO.

Fig. 81: Measuring Distance Between Adjuster Ring 2 And Cover

Fig. 82: Locating Transmission Fluid On Bearing Surface On Input Shaft

Fig. 83: Locating Input Shafts

18. Verify the Z-washers are installed correctly.

Fig. 84: Locating Z-Washers

Fig. 85: Removing Clutch Assembly Using Special Tools

Fig. 86: Locating Special Tools

21. Install the special tools onto the transaxle case.

Fig. 87: Installing Special Tools Onto Transaxle Case

Courtesy of FORD MOTOR CO.

23. Install the new hollow input shaft snap ring.

Fig. 89: Locating Hollow Input Shaft Snap Ring

24. Install the clutch hub.

Fig. 90: Locating Clutch Hub

Fig. 91: Locating Clutch Hub Snap Ring

Fig. 92: Releasing Clutch Locks Using Special Tool

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