Operators TrainingKONECRANES

SMV Reach Stackers

OPERATOR TRAINING

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Operators Training
SMV Reach Stackers

Instruction book:
 Operator Instructions
 Maintenance Instructions

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 Safety Regulations
 Follow national safety regulations
The machine must only be driven by those trained
to do so and who have the permission of the
management
 Remember: The national and state laws on driving
licenses and driving regulations always apply!
 Before starting up, ensure that no person(s) or other
obstacles are in the way of the machine or its
equipment.
 Do not block doors and/or emergency exits.
 The machine must not be used if it has faulty brakes,
steering, lifting or other important functions
 Passengers are not allowed
Lifting a person or persons is forbidden unless the
machine is equipped with an approved lift age for this
purpose.
Never exceed the lifting capacity of the machine -
see type plate and load diagram
The load should always be transported in a lowered
position
Always report damage and wear and tear affecting
the safety/function and life of the machine.
The hydraulics of the machine are equipped with a
high-pressure hydraulic accumulator. Take great care
when working with the hydraulic system. Only service
staff with knowledge of the hydraulics may intervene
here.
Use protective equipment – breathing protection,
helmet, gloves, eye- and ear protection when working
on the Reach Stacker.
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Technical description

Specification SMV 4531 TB5 means:

SMV = Product name

45 = 45 tons lift capacity in first row

31 = 31 tons lift capacity in second row

T = Top attachment
C = Combi attachment

B = B-model

X = Support legs

5 = Stacking height, No. of containers

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Technical description

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 Operators Training
SMV Reach Stackers

1. Lift boom
2. Attachment
3. Twist locks
4. Damping cylinders 2 pc
5. Lifting cylinders
6. Drive axle
7. Steer axle
8. Counterweight
9. Driver’s cab

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ID-plates and Serial numbers

1. Attachment ID-plate
2. Lift boom number
3. Load capacity plate
4. Steer axle number
5. Engine number
6. Chassis number
7. Transmission number
8. Drive axle number

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 In the cab

1. Steering wheel
2. Wiper front screen
3. High/low beam
4. Horn
5. Directional switch
6. Front screen washer
7. Instrument panel with switches
8. Ignition switch
9. Emergency stop
10. Joystick

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Dashboard

1. Parking brake
2. Working lights boom
3. Working lights attachment
4. Working lights (optional)
5. Road lights
6. Screen washer
7. Rear windscreen wiper/interval
8. Roof window wiper/interval
9. Hazard
10. Rotating beacon

11. Joystick steering (optional)

12. Central lubrication attachment (optional)
13. Central lubrication chassis (optional)

14. Warning light EMC

15. High beam indicator
16. Direction indicator
17. Engine pre-heater
18. Emergency switch
19. Ignition switch
20. Display electronic system EMC

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Daily Maintenance and
Service before start-up

Checkpoints:

 Washer level
 Water level of the radiator
 Oil level of the engine
 Oil level of transmission
 Air filter indicator (engine air filter)
 Air filter
 Oil level of the hydraulic system
 Oil level of the brake cooling oil
 Fuel level
 Tire pressure, condition and wheel nuts
 Main circuit switch
 Function of brake system
 Function of steering system
 Function of hydraulic system
 Lighting and horn

Automatically lubrication system, (Optional)

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Daily Maintenance and
Service before start-up
Washer level
Water level of the radiator
NOTE!
Open the cap of the
expansion tank.
First a quarter of a turn
to ensure that the
system is under no
pressure.
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Daily Maintenance and
Service before start-up
Oil level of the engine
Oil level of transmission

NOTE!
When checking the oil level in the transmission:
Start the engine and run until the oil has
reached operating temperature.

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Daily Maintenance and
Service before start-up
Air filter indicator (engine air filter)
Air filter coarse cleaner

NOTE!
 If the indicator shows
RED, reset the indicator
by pressing the knob.
 Start the engine.
If the indicator still shows red,
stop the engine and clean or
replace the air filter.

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Daily Maintenance and
Service before start-up
Oil level of the hydraulic system

NOTE!
The boom should be lowered & fully retracted.

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Daily Maintenance and
Service before start-up
 Oil level of the brake cooling oil NOTE!
Special Hydraulic Oil for wet
disc brake system.

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Daily Maintenance and
Service before start-up
 Fuel level
Fuel level and warning light shown in MDL

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Daily Maintenance and
Service before start-up
 Tire pressure, condition and wheel nuts

Drive axle Steering axle

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Daily Maintenance and
Service before start-up
 Main circuit switch

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Daily Maintenance and
Service before start-up
 Automatically lubrication system, (Optional)

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Daily Maintenance and
Service before start-up
 Adjusting the driver’s seat

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Daily Maintenance and
Service before start-up
 Adjustment lever of steering wheel

NOTE!
Only move the leaver up or down.

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Daily Maintenance and
Service before start-up

 Function of brake system

 Function of steering system
 Function of hydraulic system
 Lighting and horn

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MDL-Display
Main page

Fuel level, Warning Engine Oil Warning low brake

fuel level pressure pressure
Gear position Battery P-Brake
Power Twist locks:
RED= Unlocked
Weight scale
YELLOW= Seated

Regenerative system GREEN= Locked

ON/OFF
Load indicator

Menu button

Time

Scroller button

Engine RPM Step back

Hydraulic Attachment Information button
page page page
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Transport mode RS
Transport mode RS
MDL-Display
Load Indicator

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MDL-Display
Load Indicator

Load indicator starts

to be red at 93% load

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MDL-Display
Load Indicator

Warning message will

appear at 96% load

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MDL-Display
Load Indicator

Overload message will

appear at 100% load
NOTE!
All boom function is
disabled except retraction

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MDL-Display
F3 Hydraulic page

ON/OFF function for the

regenerative lifting

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MDL-Display
F4 Attachment page

Delay time of auto

locking of Twist Lock

ON/OFF auto
locking of Twist
Lock
Delay time of fast
rotating speed

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MDL-Display
F5 Information page

Container counter.
Container counter Can be reset using F5 key.
Cannot be reset.
Operating-time meter. Operating-time meter.
Cannot be reset. Can be reset using F4 key.
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MDL-Display
Operator settings

MENU

PREFERENCES

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MDL-Display
Operator settings

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MDL-Display
Error messages

Engine Transmission
problem problem Error message from
electrical system (IQAN)

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Operating

WARNING
 Driving on slopes steeper Risk of the brakes not stopping the machine.
than 15% is not permitted Risk of the machine rolling.
Risk of serious injury and damage to vehicle.

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Operating
Driving

 Parking brake must be released before selecting gear

The machine has automatically gear change

and will take off in 2nd gear
 Select FWD or REV
 Always brake the machine with the brake
pedal (4) before applying the p-brake

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Operating
Driving

 Declutch switch

By pressing the declutch switch

the transmission will go to Neutral

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Operating
Driving

 Parking brake switch

The parking brake should not be used to bring the
Reach Stacker to a halt unless in an emergency.

If the driver is leaving the seat with parking brake

not activated, an audio signal is sounding.

NOTE!
The P-brake can be activated at any speed of the
machine

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Operating
Driving

Emergency stop switch

NOTE!
When using the emergency stop, all functions are
cut out, the parking brake is activated and the
engine stops.

WARNING
There is a risk of tipping over if the emergency stop
is used when the truck is moving.
Risk of serious injury and damage to vehicle.

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Operating
Driving

 Ventilation
A = Heating;
- (1) heating
- (2) fan

B = AC;
- (1) heating
- (2) fan
- (3) recirculation
- (4) cooling

C = ACC;
- (1) heating
- (2) fan (variable)
- (3) recirculation
- (4) cooling

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Operating
Boom and spreader controls

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Operating
Boom and spreader controls

 Safety override key

WARNING!

The safety override key is used to simulate

alignment and may cause uncontrolled release of
the container.
Risk of serious injury and damage to the vehicle.

The key should only be used by service personnel.

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Operating
Boom and spreader controls

 Emergency lowering button

NOTE!
This lowering is very slow.
Only the boom angle is decreased,
the boom is not retracted.

 If the container is more than 0.5 m above

ground or the container stacked below,
another Reach Stacker or crane must
hold the container weight during the
entire emergency lowering.

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Operating
Boom and spreader controls

 Parking
Make sure that:

 The boom is fully lowered.

 The boom is fully retracted.
 The spreader beams are fully
closed to 20’ position.
The main circuit switch is
switched off.

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Operators Training
SMV Reach Stackers THANK YOU!
SAFETY FIRST

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