Instruction Manual

Semi-Electric Stacker

Note: Owner and Operator must read and understand this instruction

manual before using the semi-electric stacker

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 CONTENTS

1. PREFACE ......................................................................................................... 1

2. APPLICATION ................................................................................................ ... 1

3. TECHNICAL SPECIFICTIONS ........................................................................... 1

4. OPERATING GUIDE .......................................................................................... 3

5. MAINTENANCE GUIDE ...................................................................................... 3

6. OPERATION OF STACKER ................................................................................ 5

7. EASY-WORN PARTS ....................................................................................... 5

8.TROUBLES SHOOTING ................................................................................. 6

9. DARWING OF ELECTRIC AND HYDRAULIC OPERATING PRINCIPLE .......... 7

10. PARTS TABLE ........................................................................................... ....8

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 1. Preface
Read this manual carefully before the machine is taken into use to avoid errors. Correct operations
and regular inspections are factors of vital importance for the operating economy and lifetime of the
machine.
These important areas are described in the following related sections.

2. Application
The GSES series semi-electric stacker are designed for stacking and short distance transport
applications and are intended for use on plane and level floors.

3. Technical specifications
Technical specifications and major dimensions are shown in Table 1 and Figure 1,respectively.

Model GSES 1230

Capacity 1200 kg
Loading Center 600mm
Lifting Height (H) 3000mm
Lifting speed Unloaded 130mm/s
Loaded 80mm/s
Lowering speed Unloaded 80mm/s
Loaded 120mm/s
Battery Volume 120Ah/12V
Weight 550 kg
B 750mm
H1 2250mm
H2 4200mm

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 4. Operating guide
4.1 PRE-SERVICE CHECK
1.If the stacker has been damaged during transport, it must not be put into service, and you should
immediately contact your dealer.
2.The stacker has been lubricated before delivery, and the hydraulic unit has been filled with hydraulic
oil.
3.If a battery has been supplied with the stacker, the battery is charged. Check that the acid level is
correct in each cell and that the specific gravity is in order(see "Maintenance Guide").
4.If a charger has been supplied with the stacker, it should be installed as soon as possible in order
that the battery can be charged when necessary.
4.2 OPERATION OF STACKER
1.Pull the valve handle backwards towards the driver to lift the forks.
2.push the valve handle forwards to lower the forks
3.the valve handle is spring loaded and returns automatically to neutral position
4.The stacker is intended for use on plane and level floors. During driving the forks must not be lifted
more than maximum 300mm.
5.When stacking with lifted forks, driving should be slow and over the shortest possible distances due
to the stability.
6.The load indication must never be exceeded.
4.3 BATTERY CHARGING
1 .The rated specification of the battery charger supplied:
Input: 220V AC 50/60Hz
Output: 12V DC 15A
2.When start charging, insert the output plug of the charger to the charging socket of the stacker first,
then the input plug of the charger to the socket of AC power supply.
When charge is finished, the AC supply should be cut-off first.
3.There is no AC switch on the charger, when as the plugs are inserted, battery charging is started,
therefore the sequence of inserting plugs mentioned above must be followed.
4.There is a selection switch on the panel of the charger which is for selection of charging mode
"Normal"(N) or "Automatic"(A)
5.Battery charging should be done in a well ventilated place and there is no naked flames, no sparks
and no heat radiation sources nearby.

5. Maintenance guide
5.1 CONTROL CHECK
Preventive overhaul based on regular checks of the machine will limit wear, and possible defects may
be corrected before serious break-downs take place. Careful maintenance reduces repair costs and
standstills.
The battery is the source of energy of the stacker, It is necessary to follow the instructions given to
obtain full output, satisfactory battery lifetime, and to keep the machine in a best condition.
5.2 DAILY CHECK
1. Check that the battery is fully charged(see also the section of the battery).
2. Lift the carriage to its top position to check that there is enough hydraulic oil in the system. Refill if
necessary with YA-N32 or a similar oil.

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 5.3 WEEKLY CHECK
The user of the stacker should spend a few minutes every week on cleaning. Special attention should
be paid to the wheels and axles, see if there is thread, rags and the like blocked on.
5.4 HALF-YEAR CHECK
1. Lubricate the lifting chain. If the stacker is working in dust-filled circumstances, it should
occasionally be cleaned with an oil cloth. Check the chain for wear.
2. Check and tighten possible loose screws and nuts and the cable joints of the battery.
3. Check brush wear in the pump motor, and take away possible irregular so that a good contact is
maintained.
5.5 OIL CHANGE IN THE HYDRAULIC SYSTEM
We recommend to change the hydraulic oil after one month operation(or200 hours),and even if the
operation time has not reached, change the oil once a year.
Oil change is most easily done in the following way:
Make sure that the carriage is at bottom position.
Dismount the hose at the bottom of the cylinder and place the hose in a container. Activate the lifting
handle, the pump starts, and the oil tank will be emptied of oil. Use hydraulic oil YA-N32 or the like. In
cold stores where the temperature may be lower we recommend Hydraulic YH-10.When you have
lifted and levered the carriage 2 or 3 times, there is no more air in the system, and the machine will
again work normally. If the lift height has not been obtained it is necessary to refill.
5.6 BATTERY
Maintenance
The acid level must be checked at least once a week.
Refilling must not take place until charging has been finished, as the acid expands during charging.
Only distilled water can be used for refilling.
The battery surface must be kept clean and dry, as dirt and wet will cause leakage of current and
consequently reduced battery capacity, Acid spill can be neutralised with soda solution or diluted
ammonia, which is to be washed off with water.
The terminal connections must be firmly tightened and greased with acid-free grease which prevents
sulphate formations.
5.7 CONTROL ENSURING
Use an acidometer (hydrometer) to check the charging condition of the battery every day. The
battery should not be discharged to a lower specific gravity than 1.160(90%discharged).
Specific gravity at 30℃ Charging Condition
1.260-1.280 100%
1.230-1.250 75%
1.200-1.220 50%
1.170-1.190 25%
1.140-1.160 90%discharged

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 6. Operation of stacker

1. Pull the valve handle A backwards towards the driver to lift the forks.
2. Push the valve handle A forwards to lower the forks.
3. The valve handle is spring loaded and returns automatically to neutral position.
4. The stacker is intended for use on plane and level floors. During driving the forks must not be lifted
more than maximum300mm.
5.When stacking with lifted forks, driving should be slow and over the Shortest possible distances due
to the stability. The load indication must never be exceeded.
6.Charger plug B.
7.Oil filler pipe C.

7. Easy-worn parts
NO. Code Description Qty Material Assembly
1 187-70528 Sealing ring 45×56×7 1 Polyurethane Lifting cylinder
2 186-70527 Split ring 1 Polytetrafluorothylene
3 185-70526 Guiding ring 1 Polytetrafluorothylene
4 183-70524 O-ring 32×3.5 1 Hitrile rubber
5 179-70520 O-ring 68×3.1 1 Hitrile rubber
6 178-70519 Guiding ring 1 Polytetrafluorothylene
7 176-70517 Dust proof ring 40×48×5 1 Polyurethane
8 177-70518 Shafting sealing ring 40×50×6 1 Polyurethane
9 26-70114 O –ring 10×1.9 1 Hitrile rubber Hydraulic pump
10 88-1B06-08 Balance wheel Φ180×50 3 Nylon punching Driving wheel
11 74-1B03-01 Rear wheel Φ82×80 2 Nylon punching Rear wheel unit
12 4-70304 Battery 1 Assembly parts Electric power

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 8. Trouble shooting

Phenomenon Reason Solving method

Speed of driving 1. The voltage of battery is too low or 1. Check the battery voltage with
wheel declines contacting resistance of terminal is too big. load and clean the terminal.
obviously or 2. Carton accumulates between the motor 2. Clean the commutator
serious overload commutator slices and lead short circuit.
on the driving 3. The braker for motor is not well adjusted and 3. Adjust gap between braker
motor the motor runs with braking
4. The driving gear box and bearing are lack of 4. Check and clean then add
lubricating or the base is blocked. lubricating oil, eliminate the
blocking
5. Short circuit of motor armature. 5. Replace a new motor.
Weak lifting or 1. Gear pump and pump body are worn-out 1. Replace worn part or gear pump
unable lifting 2. Pressure is not well adjusted by the overflow 2. Readjust
valve in direction control valve
3. Oil leaking 3. Check and repair
4. Temperature of hydraulic oil is too high, 4. Replace unqualified hydraulic oil
hydraulic oil is too thin and find out the reason of high oil
temperature
5. Blocking in mast or sliding frame 5. Check and adjust
6. Rotating speed of oil pump motor is too low 6. Check the motor and remove the
failure
Insufficient oil 1. Sealing ring in the pump cover are damaged 1. Replace sealing rings
pump pressure or which causes inner leakage
unacceptable low 2. Gear is worn 2. Replace oil pump
speed 3. Rotating speed of pump motor is too low 3. Check commutator and remove
accumulated carbon, adjust the
position of carbon brush
4. Pipe is blocked by dirt 4. Clean
Motor works 1. Push button is damaged or wrong adjusted 1. Replace the switch, readjust the
abnormally position position
2. Fuse of main circuit or control system breaks 2. Replace with same model fuse
3. Voltage of battery is too low
4. Bad connection because the contact is burnt 3. Recharge the battery
or too many dirt on it 4. Repair the contact, adjust position
5. Contact does not work or replace contactor
5. Check the contactor coil to see
whether it is open or replace
contactor

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 10. Parts List
1. Frame

2. Hydraulic pump

3. Brake

4. Mesh cover

5. Fork

6. Wheel assembly

7. Left and right wheel assembly

8. External & internal mast

9. Handle and cover

10. Lifting cylinder

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 Frame
NO. Code Description Qty NO. Code Description Qty
1 MH88008456 Charging plug seat 1 7 MH88008462 Bolt 1
2 MH88008457 Screw 2 8 MH88008463 Press plate 1
3 MH88008458 Terminal contact 4 9 MH88008464 Screw 4
4 MH88008459 Battery 1 10 MH88008465 Nut 4
5 MH88008460 Nut 2 11 MH88008466 Clamp 4
6 MH88008461 Nut 2 12 MH88008467 Nut 4

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 Hydraulic pump
NO. Code Description Qty NO. Code Description Qty
13 MH88008468 Retaining ring 1 23 MH88008478 Spring washer 1
14 MH88008469 Spring 1 24 MH88008479 Screw 1
15 MH88008470 Sliding valve sleeve 1 25 MH88008480 Handle 1
16 MH88008471 Stop valve sleeve 1 26 MH88008481 Sealing ring 1
17 MH88008472 Straight contact 1 27 MH88008482 Flat washer 1
18 MH88008473 Flat washer 2 28 MH88008483 Nut 1
19 MH88008474 Screw 2 29 MH88008484 Handle cover 1
20 MH88008475 Screw 2 30 MH88008485 Pump unit 1
21 MH88008476 Support 1 31 MH88008486 Straight angle contact 1
22 MH88008477 Flat washer 1 32 MH88008487 Oil pipe 1

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 NO. Code Description Qty NO. Code Description Qty
1 MH88008747 Check Valve 1 28 MH88008774 Plug 2
2 MH88008748 Nut 1 29 MH88008775 Shaft Seal 1
3 MH88008749 Spring Washer 1 30 MH88008776 Manifold 1
4 MH88008750 Filler Breather 1 31 MH88008777 Plastic Plug 1
5 MH88008751 Cam 1 32 MH88008778 Thermal Protector 1
6 MH88008752 Spring 1 33 MH88008779 DC Motor 1
7 MH88008753 M6 Screw 4 34 MH88008780 Label 1
8 MH88008754 M6 Screw 2 35 MH88008781 Label 1
9 MH88008755 Magnet 2 37 MH88008782 Nuts 2
10 MH88008756 Start Switch 1 38 MH88008783 Solenoid Starter Switch 1
11 MH88008757 Cable 1 39 MH88008784 Oldham Coupling 1
12 MH88008758 Tank 1 40 MH88008785 M4 Screw 6
13 MH88008759 Suction Filter 1 41 MH88008786 Spring Washer 2
14 MH88008760 Suction Tube 1 42 MH88008787 Washer 2
15 MH88008761 Suction Cover 1 43 MH88008788 Cable 1
16 MH88008762 M8 Screws 1 44 MH88008789 Nut 3
17 MH88008763 Spring Washer 2 45 MH88008790 Flow Control Valve 1
18 MH88008764 Socket hd Cap Screw 2 46 MH88008791 Manual Frame 1
19 MH88008765 Spring 1 47 MH88008792 Cover Plate 1
20 MH88008766 Adjustable Knob 1 48 MH88008793 Lever 1
21 MH88008767 O Ring 1 49 MH88008794 Handle 1
22 MH88008768 Plastic Ball 1 50 MH88008795 Shaft 1
23 MH88008769 Washer 2 51 MH88008796 Nuts 2
24 MH88008770 Spring Seating 1 52 MH88008797 Manual Release Valve 1
25 MH88008771 Steel Ball 1 53 MH88008798 Cable Cover 2
26 MH88008772 O-Ring 1 54 MH88008799 Spring Washer 1
27 MH88008773 O-Ring 1 55 MH88008800 Gear Pump 1

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 Brake
NO. Code Description Qty NO. Code Description Qty
33 MH88008488 Handle ball 1 47 MH88008502 Reset spring 1
34 MH88008489 Handle 1 48 MH88008503 Spring seat 1
35 MH88008490 Nut 1 49 MH88008504 Spring 1
36 MH88008491 Nut 1 50 MH88008505 Pin 1
37 MH88008492 Screw 1 51 MH88008506 Shaft cover 1
38 MH88008493 Screw 1 52 MH88008507 Support 1
39 MH88008494 Nut 1 53 MH88008508 Screw 2
40 MH88008495 Connect fork 1 54 MH88008509 Flat washer 2
41 MH88008496 Nut 1 55 MH88008513 Spring washer 2
42 MH88008497 Screw 1 56 MH88008514 Screw 1
43 MH88008498 Press rod 1 57 MH88008515 Spring washer 1
44 MH88008499 Flexible pin shaft 1 58 MH88008516 Nylon ring 1
45 MH88008500 Limit washer 1 59 MH88008517 Corer plate 1
46 MH88008501 Spring seat 1 60 MH88008518 Screw 1

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 Mesh cover
NO. Code Description Qty
61 MH88008519 Flat washer 3000mm 6
62 MH88008520 Screw 3000mm 6
63 MH88008521 Mesh cover 3000mm 1

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 Fork
NO. Code Description Qty NO. Code Description Qty
64 MH88008522 Retaining ring 4 69 MH88008527 Nut 2
65 MH88008523 Bearing 4 70 MH88008528 Flat washer 2
66 MH88008524 Roll wheel 4 71 MH88008529 Spring washer 2
67 MH88008525 Centrifugal shaft 2 72 MH88008530 Regulation gasket 4
68 MH88008526 Fork 1 73 MH88008531 Side wheel unit 4

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 Wheel assembly
NO. Code Description Qty NO. Code Description Qty
64 MH88008532 Retaining ring 4 69 MH88008537 Nut 2
65 MH88008533 Bearing 4 70 MH88008538 Flat washer 2
66 MH88008534 Roll wheel 4 71 MH88008539 Spring washer 2
67 MH88008535 Centrifugal shaft 2 72 MH88008540 Adjusting washer 4
68 MH88008536 Fork 1 73 MH88008541 Side wheel unit 4

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 Left and right wheel
NO. Code Description Qty NO. Code Description Qty
92 MH88008542 Retaining ring 1 99 MH88008549 Flexible support 1
93 MH88008543 Bearing 4 100 MH88008550 Positioning sleeve 2
94 MH88008544 Isolation corer 1 101 MH88008551 Rear wheel 1
95 MH88008545 Nut 1 102 MH88008552 Hallow shaft 1
96 MH88008546 Spring washer 1 103 MH88008553 Pedal 1
97 MH88008547 Flat washer 1 104 MH88008554 Screw 1
98 MH88008548 Frame 1

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 External & internal mast
NO. Code Description Qty NO. Code Description Qty
105 MH88008555 External 3000mm 1 119 MH88008569 Bearing 4
106 MH88008556 Screw 4 120 MH88008570 Retaining ring 4
107 MH88008557 Washer 4 121 MH88008571 Screw 4
108 MH88008558 Side roller unit 4 122 MH88008572 Frame 1
109 MH88008559 Spacer block 2 123 MH88008573 Screw 8
110 MH88008560 Adjusting washer M 124 MH88008574 Flat washer 8
111 MH88008561 Inner mast 3000mm 1
112 MH88008562 Flat washer 8
113 MH88008563 Spring washer 8
114 MH88008564 Screw 8
115 MH88008565 Side roller 4
116 MH88008566 Shaft 4
117 MH88008567 Support 4
118 MH88008568 Roller 4

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 Handle and cover
NO. Code Description Qty NO. Code Description Qty
125 MH88008575 Frame 1 140 MH88008590 Flat washer 10
126 MH88008576 Spring 1 141 MH88008591 Flat screw 10
127 MH88008577 Turning handle 1 142 MH88008592 Chain cover 1
128 MH88008578 Handle seat 1 143 MH88008593 Coulomb meter 1
129 MH88008579 Shaft sleeve 2 144 MH88008594 Instrument panel 1
130 MH88008580 Rotation shaft 1 145 MH88008595 Flat washer 2
131 MH88008581 Round pin 2 146 MH88008596 Screw 2
132 MH88008582 Shaft sleeve 2 147 MH88008597 Key switch 1
133 MH88008583 Chain wheel 1 148 MH88008598 Contact pin 2
134 MH88008584 Chain 1 149 MH88008599 Open pin 2
135 MH88008585 Screw 1 150 MH88008600 Nut 4
136 MH88008586 Nut 2 151 MH88008601 Flat screw 4
137 MH88008587 Screw button 2 152 MH88008702 Button 2
138 MH88008588 Bolt 2 153 MH88008703 Rubber button 2
139 MH88008589 Chain 1 154 MH88008704 Cover shell 1

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 Lifting cylinder
NO. Code Description Qty NO. Code Description Qty
155 MH88008706 Screw 1 179 MH88008731 Sealing ring 1
156 MH88008707 Long pin 2 180 MH88008732 Flexible 3100mm 1
157 MH88008708 Regulating bolt 2 181 MH88008733 Oil cylinder 3100mm 1
158 MH88008709 Chain 3100mm 2 182 MH88008734 Limit cover 1
159 MH88008710 Nut 6 183 MH88008735 Sealing ring 1
160 MH88008711 Connection plate 8 184 MH88008736 Piston 1
161 MH88008712 Short pin 2 185 MH88008737 Guiding ring 1
162 MH88008713 Bolt 1 186 MH88008738 Split washer 1
163 MH88008714 Split pin 5 187 MH88008739 Sealing ring 1
164 MH88008715 Bolt 1 188 MH88008740 Nut 1
165 MH88008716 Nut 1 189 MH88008741 Split pin 1
166 MH88008718 Screw 1 190 MH88008742 Spring ring 1
167 MH88008719 Washer 1
168 MH88008720 Shaft 1
169 MH88008721 Chain wheel seat 1
170 MH88008722 Positioning seat 2
171 MH88008723 Bearing 2
172 MH88008724 Chain wheel 2
173 MH88008725 Screw 1
174 MH88008726 Cylinder cover 1
175 MH88008727 Screw 1
176 MH88008728 Dust proof ring 1
177 MH88008729 Sealing ring 1
178 MH88008730 Guiding ring 1

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