Wire Description Chart

Wire Wire Wire Wire SENR6986

Description Description
Number Color Number Color February 1996 Component Location Chart
Power Circuits Accessory Circuits (Continued) Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Machine Harness Connector And Component Locations 101
102
RD
BU
BAT (+)
HD LMP
505
506
BU
PU
WIPER - REAR (HI)
WASHER - FRONT
Alarm - Action B-18 C Sender - Transmission Speed D-15 13
Alarm - Backup F-15 1 Solenoid - Centershift B-3 16
103 YL AUX CKT 507 WH WASHER - REAR
Alternator D-14 2 Solenoid - Differential Unlock E-14 17
105 BR KEY SWITCH 515 GY BLOWER MOTOR (HI)
Battery C-14 3 Solenoid - Dual Horsepower A-13 18
108 BU AUX CKT 516 GN BLOWER MOTOR (MEDIUM)
Battery C-14 4 Solenoid - Engine Shutdown D-13 18
109 OR ALT OUTPUT (+) TERM. 517 BU BLOWER MOTOR (LO)
Breaker - Alternator D-13 5 Solenoid - Forward Horn A-3 16
113 OR OPR MON PANEL B+ SWITCHED 521 YL A/C SW TO REFRIGERANT SW
Breaker - Headlamp D-10 B Solenoid - Park Brake B-12 16
114 GN WARNING HORN (FORWARD) 556 WH DIFFERENTIAL LOCK
Control - Transmission A-7 E Solenoid - Start Aid A-13 18
116 BR AUX CKT 575 YL WIPER - AUX (PARK)
Control - Transmission Shifter A-8 C Solenoids - Transmission Valves E-15 13
118 GY AUX CKT 576 PK WIPER - AUX (LO)
3
Fuses D-9 B Switch - Beacon B-6 C
7 119 PK AUX CKT 577 PU WIPER - AUX (HI)
8 Fuses (10A) B-6 C Switch - Blower (Heater Group) A-10 C
2
5 124 GN A/C 578 BU WASHER - AUX
10 18 Gage - Cluster F-5 A Switch - Brake Air Pressure A-2 16
13 1 15 10
14 17 7 21 3 130 GN AUX CKT 584 YL WIPER SW JUMPER
19 12 6 D Ground - Engine C-13 2 Switch - Centershift Indicator B-3 20
1 E B A 9 20 141 PK AUX CKT A503 PK FRONT DEFROSTER FAN (LO)
Ground - Front Frame C-12 21 Switch - Centershift Pin B-8 C
Failure Mode Identifiers (FMI)¹ 144 GN AUX CKT A504 GN REAR DEFROSTER FAN (LO)
8 11
FMI No. Failure Description 2
5 C Horn - Forward F-3 16 Switch - Defrost, Front A-6 C
22 149 PU AUX CKT A506 OR FRONT DEFROSTER FAN (HI)
0 Data valid but above normal operational range. 11 Meter - Service E-10 B Switch - Defrost, Rear B-6 C
4 16
4 9 151 GN AUX CKT A507 YL REAR DEFROSTER FAN (HI)
1 Data valid but below normal operational range. 6 Motor - Blower E-4 E Switch - Differential Unlock D-9 B
2 Data erratic, intermittent, or incorrect. 152 BU AUX CKT Lighting Circuits
Motor - Blower (Heater Group) A-10 E Switch - Disconnect C-14 14
3 Voltage above normal or shorted high. 165 YL AUX CKT 601 GY DASH LAMP HI
Motor - Blower, Defroster A-11 E Switch - Engine Coolant Temp (Start Aid) A-14 11
4 Voltage below normal or shorted low. Ground Circuits 603 PK ROTARY BEACON
Motor - Starter C-13 5 Switch - Flood Lamp D-8 B
5 Current below normal or open circuit. 200 BK MAIN CHASSIS 604 OR STOP LAMP
Motor - Washer, Front Lower F-6 8 Switch - Forward Horn E-9 B
6 Current above normal or grounded circuit.

120H And 135H

202 BK XMSN CTRL 608 GN FLOOD LAMP - REAR
7 Mechanical system not responding properly. Motor - Washer, Front Upper F-6 8 Switch - Fuel pressure B-13 18
276 BK XMSN CTRL IDENT CODE 0 609 YL FLOOD LAMP - SIDE
8 Abnormal frequency, pulse width, or period. Motor - Washer, Rear F-5 8 Switch - Head/Tail Lamp E-8 B

Motor Graders (Standard Version)

9 Abnormal update. 277 BK XMSN CTRL IDENT CODE 1 611 PU HEAD LAMP HI
Motor - Wiper, Front Lower C-4 9 Switch - Headlamp Dimmer E-9 B
10 Abnormal rate of change. 278 BK XMSN CTRL IDENT CODE 2 614 PU PARK/TAIL/DASH LAMP
Motor - Wiper, Front Upper D-4 D Switch - Inching Pedal Pressure D-15 13
11 Failure mode not identifiable. Basic Machine Circuits 619 GN HEAD LAMP LO

Electrical System
Motor - Wiper, Rear B-11 D Switch - Key Start B-9 C
12 Bad device or component. 301 BU STARTER NO. 1 SOL Control Circuits
Relay - Start D-13 5 Switch - Park Brake Pressure B-11 16
13 Out of calibration.
10 304 WH STARTER RLY NO. 1 OUTPUT 710 GN XMSN SPEED PICKUP SIGNAL Relay - Transmission Action Lamp C-10 8 Switch - Start Aid E-8 B
6 D
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 406 GN STARTER RLY COIL TO XMSN CTRL 751 GN XMSN SHIFT SOL NO. 1 OR 3
120H: 135H:
Resistor - Blower Speed B-11 E Switch - Stop Lamp Pressure A-2 16
307 OR KEY START SW TO XMSN CTRL 752 YL XMSN SHIFT SOL NO. 2 Resistor - Blower Speed E-4 E Switch - Tail lamp D-8 B
A
B
3
308 YL MAIN POWER RLY COIL 754 BU XMSN SHIFT SOL NO. 3 OR 1 5FM1-UP 7MM1-UP Resistor - Blower Speed (Heater Group) A-10 E Switch - Wiper, Front Lower A-5 C

6TM1-UP 8WM1-UP
12
C 310 PU START AID SW TO START AID SOL 755 OR XMSN SHIFT SOL NO. 4 OR 5 Sender - Articulation C-12 7 Switch - Wiper, Front Upper B-5 C
9
19 15 11 311 WH START AID SOL TO TEMP SW 758 GN AWD CLUTCH SW Sender - Engine Coolant Temperature B-14 11 Switch - Wiper, Rear A-5 C
18
1 6 321 BR BCKP ALARM LAMP TRAVEL ALARM 795 YL DUAL HP SOL
E Sender - Engine Oil Pressure B-13 24
14
9 20
22 7 2 322 GY WARNING HORN (FORWARD) B751 BU CENTERSHIFT LOCK SOL
5 8 21 16 Machine locations are repeated for components located close together.
4 3 11 4 326 PU KEY START SW “C” TERM. 892 BR PORT/CAT DATA LINK (-)
1 2 8 A = Operator’s compartment (Dash).
13 Monitoring Circuits 893 GN PORT/CAT DATA LINK (+) B = Operator’s compartment (Steering console).
10 5
403 GN ALTERNATOR (R) TERM. 900 PU XMSN SHIFT SOL NO. 5 OR 4 C = Operator’s compartment (Right side console).
17 7 439 YL LAMP INDICATOR 901 WH XMSN SHIFT SOL NO. 6 D = Operator’s compartment (Headliner).
441 OR ENG COOLANT TEMP GAGE 902 BR XMSN SHIFT SOL NO. 7 E = Operator’s compartment (Under seat).
A429 YL ARTICULATION INDICATOR 903 GY XMSN SHIFT SOL NO. 8
A476 PU ENG OIL PRESS GAGE TO SENDER - ENG #1 921 WH XMSN SOL NO 1 OR 3 RETURN

B476 BU TRANSMISSION LAMP RELAY TO INDICATOR E937 PU MG XMSN CNTL - REDUNDANT NEUT
LAMP
C491 PU PARK BRAKE PRESSURE E938 OR MG XMSN CNTL - FIRST GEAR
E458 YL LOW AIR PRESSURE LAMP E939 WH MG XMSN CNTL - SECOND GEAR
White callouts are for components. Black callouts are for harness connectors. E459 WH LOW AIR PRESSURE ALARM E940 BU MG XMSN CNTL - THIRD GEAR
See Component Location Chart. See Connector Location Chart. E460 BR TRANS CNTL TO RELAY COIL E941 YL MG XMSN CNTL - FOURTH GEAR
Accessory Circuits E942 GN MG XMSN CNTL - FIFTH GEAR
500 BR WIPER - FRONT (PARK) E943 BR MG XMSN CNTL - SIXTH GEAR
501 GN WIPER - FRONT (LO) E944 GY MG XMSN CNTL - SEVENTH GEAR
502 OR WIPER - FRONT (HI) E945 PU MG XMSN CNTL - EIGHTH GEAR
503 BR WIPER - REAR (PARK) E946 OR MG XMSN CNTL - FORWARD DIRECT
504 YL WIPER - REAR (LO) E947 WH MG XMSN CNTL - REVERSE DIRECT
© 1996 Caterpillar Printed in U.S.A.
E948 BU MG XMSN CNTL - PARK
All Rights Reserved
E949 YL MG XMSN CNTL - NEUTRAL
E975 PU XMSN LAMP

Harness And Wire Electrical Schematic Symbols

A AA 1 1
1 2 2
Related Electrical Service Manuals
Title Form Number T Typical representation of a Typical representation of a
Deutsch connector. The Sure-Seal connector. The
Alternator (6N-9294):
Pressure Temperature Level Flow Plug Receptacle
Connector Location¹ Symbol plug contains all sockets plugand receptacle contain
TRANSMISSION DIAGNOSTIC CODE CONVERSION Symbol Symbol Symbol
Flash Schematic Machine Consist No. 3T-6352 SENR4978 and the receptacle contains both pins and sockets.
CID—FMI Description Connector Number Consist No. 7N-9720 SENR2082 2 all pins.
Codes Location Location
Consist No. 9G-4574 SENR4130
11 N/A No diagnostics active CONN 1 F-3 2
CONN 2 C-5 6 Electronic Transmission Shift Control SENR6982
12 N/A No logged diagnostic codes
21 641 F05 Transmission Solenoid A open circuit CONN 3 C-5 6
Starting Motor: (106-8558) Pin or Socket
22 642 F05 Transmission Solenoid B open Circuit CONN 4 F-6 3 Number
23 643 F05 Transmission Solenoid C open circuit
CONN 5 A-6 6 Consist No. 106-8557 SENR3859 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Consist No. 106-8559 SENR3581
24 644 F05 Transmission Solenoid D open circuit
CONN 6 C-6 4 Wire, Cable, or Harness Component
CONN 7 E-6 3 Assembly Identification Part Number
25 645 F05 Transmission Solenoid E open circuit
CONN 8 E-6 3 Single Wire
26 646 F05 Transmission Solenoid F open circuit Normally open switch that is closed due to an applied condition, and will open again with a
CONN 9 Service tool Connector B-7 11 Connector
27 647 F05 Transmission Solenoid G open circuit CONN 10 B-7 9
specific decrease in that condition.
28 648 F05 Transmission Solenoid H open circuit C A A AA 9X-1123
CONN 11 A-8 11
31 641 F06 Transmission Solenoid A short to ground CONN 12 B-9 4 325-PK-14 1 325-PK-14
32 642 F06 Transmission Solenoid B short to ground CONN 13 E-9 2
Normally closed switch that will open with an increase of a specific condition. Wire
33 643 F06 Transmission Solenoid C short to ground CONN 14 D-10 2 Pin Socket Color
34 644 F06 Transmission Solenoid D short to ground CONN 15 A-11 2 Off Machine Switch Specification
CONN 16 E-12 4
35 645 F06 Transmission Solenoid E short to ground Part No. Function Actuate Deactuate Contact Position
CONN 17 E-12 4 Normally closed switch that is open due to an applied condition, and will close again
36 646 F06 Transmission Solenoid F short to ground 45.0 kPa Max 5.0 kPa MIN
CONN 18 E-12 4 2M-9346 Stop Lamp Pressure Normally Open 2 200-BK-14
37 647 F06 Transmission Solenoid G short to ground (6.5 psi Max) (0.5 psi MIN) with a specific decrease in that condition.
CONN 19 D-12 2 640 kPa MAX 530 ± 40 kPa
38 648 F06 Transmission Solenoid H short to ground 112-2404 Brake/Park Brake Air Pressure Normally Closed
CONN 20 B-12 7 (92.0 psi MAX) (77.0 ± 6.0 psi)
41 641 F03 Transmission Solenoid A short to battery Circuit Number Wire
CONN 21 F-14 10 37.8 ± 2.8°C 26.7°C MIN
42 642 F03 Transmission Solenoid B short to battery 8C-3569 Engine Coolant Temp (start aid) Normally Closed Identification Gauge
CONN 22 E-15 5 (100 ± 5°F) (80.0°F MIN) The circle indicates that the component has screw terminals and a wire can be disconnected
43 643 F03 Transmission Solenoid C short to battery CONN 23 D-15 5
115-7103 Fuel Pressure
93.0 ± 20.8 kPa 69 ± 21 kPa
Normally Open from it.
44 644 F03 Transmission Solenoid D short to battery CONN 24 B-13 8 (13.5 ± 3.0 psi) (10 ± 3 psi)
45 645 F03 Transmission Solenoid E short to battery CONN 25 B-13 8
111-7088 Inching Pedal Pressure
75.0 kPa MAX 50.0 kPa MIN
Normally Open
Electrical Schematic Symbols And Definitions
46 646 F03 Transmission Solenoid F short to battery (10.9 psi MAX) (7.3 psi MIN)
¹The connectors shown in this chart are for harness to harness connectors.
47 647 F03 Transmission Solenoid G short to battery Connectors that join a harness to a component are generally located at or near the ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing No circle indicates that the wire cannot be disconnected from the component. FUSE - A component in an electrical circuit that will open the circuit if too much current flows
component. See the Component Location Chart. pressure the closed condition can be maintained down to 170 kPa (25 psi).
48 648 F03 Transmission Solenoid H short to battery
² Contact position at the contacts of the harness connector.
through it.
52 637 F06 Backup alarm short to ground
54 444 F05 Starter relay open circuit REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
55 444 F06 Starter relay short to ground contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
56 444 F03 Starter relay short to battery
This indicates that the component has a wire connected to it that is connected to ground.
58 688 F06 VHP solenoid short to ground
59 688 F03 VHP solenoid short to battery SENDER - A component that is used with a temperature or pressure gauge. The sender
61 668 F02 Shift lever input invalid measures the temperature or pressure. Its resistance changes to give an indication to the
62 668 F03 Shift lever open/short to +battery
Resistor, Sender and Solenoid Specifications T gauge of the temperature or pressure.
Part No. Component Description Resistance (Ohms)¹ This indicates that the component does not have a wire connected to ground. It is grounded
65 701 F02 Transmission output speed signal incorrect
7T-4003 Resistor - Power 10 ± 0.5
68 168 F01 System voltage below normal by being fastened to the machine.
Overall 2.00 ± .10
71 520 F02 Invalid transmission configuration code
9G-1950 Resistor - Blower Speed
Tap 1.00 ± .05
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
72 268 F02 Check programmable parameters 8T-8808 Solenoid - Centershift 34.3 ± 1.7 It has a coil that makes an electromagnet when current flows through it. The electromagnet
7T-9073 Solenoid - Differential Unlock 33.6 ± 1.0 can open or close the switch part of the relay.
111-0570 Solenoid - Dual Horsepower 31.1 ± 2.4

8C-3663 Solenoid - Engine Shutdown

Start (Latch) 1.55 ± 0.15 CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
Stop (Unlatch) 10.30 ± 1.03 much current flows through it. This does not destroy the circuit breaker and it can be reset to
7T-9074 Solenoid - Forward Horn 55.17 ± 5.77 become part of the circuit again.
9G-4365 Solenoid - Start Aid 6.0
127-0574 Solenoid - Transmission 31 ± 3
¹ At room temperature unless otherwise noted.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A A
REAR MOTOR 507-WH
- + L76 L76
A A WASHER 200-BK 200-BK 200-BK
FRONT LOWER MOTOR FRONT UPPER MOTOR 7T-8891
- + + - 200-BK 200-BK
WASHER A A WASHER 200-BK 200-BK
7T-8891 7T-8891 507-WH
506-PU L21 L21
578-BU

D E A P
604-OR 2 REAR FLOOD 1
L51 LAMP L16 L16
614-PU 3 L16 L16 L16 L12 2
9X-6775 L12

619-GN
321-BR 4 L65 L12 L12 611-PU 3 611-PU
L65
200-BK 1 L65 L65 200-BK 619-GN 4 619-GN
D DD HH A429-YL 114-GN 5 200-BK
CONN 21
F STOP/TAIL S RD 1 604-OR 608-GN 1 608-GN L69 322-GY
CONN 1 F
LAMP T WH 3 614-PU 200-BK 2 200-BK 609-YL 619-GN
8C-6207 G BK 2 200-BK INSTRUMENT PANEL P LO BEAM
L51 L51 619-GN HEADLAMP
200-BK

200-BK
P 9X-7169
A Z
L69

200-BK
L69

200-BK
COOLANT ARTICULATION Z FORWARD

L16
WH 3 L16 L12 1 114-GN
604-OR RD 1 108-BU TEMP 2 322-GY HORN
614-PU DOME LAMP BK 2 200-BK Z 7T0969
321-BR 8C-9678 619-GN GAUGE NOTE E

556-WH
K

200-BK
L37 L37 IGN IGN
200-BK 611-PU 614-PU CLUSTER 200-BK 200-BK

L1

611-PU
L1

200-BK
200-BK 614-PU 614-PU 127-8314 P HI BEAM 200-BK
M SEND SEND
614-PU 200-BK HEADLAMP
609-YL 609-YL 113-OR 1 WH (24 V) GRD GRD 611-PU 9X-7170
BACKUP 308-YL 8 RD (12 V) P
ALARM 441-OR 6 OR DEFROSTER 611-PU
604-OR
608-GN
321-BR

614-PU
200-BK

200-BK

3T-1815 556-WH 614-PU 4 PU (24 V) 9X-9657

C A A 3 GN (12 V)

OPERATOR STATION
BLOWER

7
1
2
3
5
6
4
6 A429-YL A429-YL 9 GY

619-GN
D

611-PU
200-BK 200-BK 7 200-BK J 113-OR 7 PK K 9X-0343
DIFFERENTIAL CONN 13 MOTOR

L55
403-GN 1 403-GN A476-PU 5 YL A506-OR 1 RD

556-WH

114-GN

619-GN
322-GY

611-PU

614-PU
308-YL
D UNLOCK SOLENOID L55 3 608-GN 608-GN 200-BK 2 BK IGN IGN 200-BK 2 BK
7T-9073 NN J J START AID SW
5 441-OR A476-PU 614-PU LAMP SEND SEND
L54 L54 J 123-6375

A429-YL
2 A476-PU E458-YL 2 200-BK 8M-6176

200-BK
B 1 GN 4 E458-YL 441-OR 1 322-GY GRD GRD
L65 J J J 2
L50

556-WH 1 2 GN 8 C491-PU 101-RD + - 200-BK 308-YL A506-OR

L50 HORN SW 3 J
200-BK 2 CONN 16 SIG 310-PU
SERVICE 116-2145 K
105-8827 DIODE AS. METER J ENGINE OIL VOLTMETER RESISTOR

614-PU
614-PU
3E-9359 PRESSURE 7T-4003 SYMBOL DESCRIPTION

403-GN
ABBREV COLOR

L67
G CONN 17 BLADE, SPADE, RING,

609-YL
F 200-BK K
OR SCREW TERMINAL RD RED
1 751-GN 200-BK 200-BK WH WHITE
2 752-YL 200-BK 200-BK A CC BLADE

A506-OR
A503-PK
L46 L46 CIRCUIT CONNECTED OR ORANGE
N FLOOD
E 1 751-GN
3
4
921-WH
754-BU 200-BK
200-BK 200-BK
200-BK
609-YL 1
2
609-YL
200-BK LAMP
YL YELLOW E
200-BK CIRCUIT NOT CONNECTED PK PINK
SOL 1 2 921-WH 5 755-OR 200-BK 200-BK A M 9X-6775 BK BLACK

609-YL
127-0574 6 202-BK 200-BK 113-OR 3 GY GRAY
N TRANS AIR PARKING L/S SYSTEM R/S SYSTEM ELECTRICAL CONNECTION
7 758-GN 103-YL A429-YL 441-OR 2 TO MACHINE STRUCTURE PU PURPLE
1 752-YL F G A429-YL 7 ACTION TRANS PRESSURE BRAKE AIR PRESS AIR PRESS

L62
L44 L44 BR BROWN
M

619-GN
LAMP LAMP LAMP LAMP GAUGE M M M GAUGE

L65
SOL 2 2 921-WH 1 900-PU C491-PU B476-BU 1 INTERNAL ELECTRICAL GN GREEN
L65 7N-5876 7N-5876 7N-5876 7N-5876 1W-3306 1W-3306 CONNECTION TO SURFACE

614-PU

614-PU
127-0574

200-BK

200-BK
2 901-WH A476-PU E458-YL 5 BU BLUE
N 3 902-BR E458-YL 308-YL 8 NOTE B NOTE B NOTE B NOTE B OF COMPONENT
1 754-BU 4 903-GY 441-OR C491-PU 6 LAMP LAMP CONNECTOR
SOL 3 2 921-WH 6 710-GN 614-PU J 439-YL 4 7N-5876 7N-5876
N F CONN 22 HEADLAMP/ M M M M NOTE B NOTE B ATCH WIRE, CABLE &
127-0574 5 202-BK 614-PU 614-PU M M M M
N TAIL SW CONN 8 COMPONENT
1 751-GN CONN 18 200-BK 308-YL
1 3E-9317

L16
C491-PU
1 755-OR 10 921-WH 200-BK B476-BU A M C'SHIFT PIN CIRCUIT GROUPING
L#

B476-BU

E975-PU
J 2

200-BK

200-BK

200-BK
E458-YL
308-YL
SOL 4 2 921-WH 2 752-YL 710-GN AND 202-BK HEADLAMP DIMMER SW 102-BU A476-PU 4 INDICATOR DESIGNATION
127-0574 1 103-5678 3 J M M LAMP
3 754-BU ARE TWISTED PAIR 619-GN 200-BK 1
L46

N B 4 7N-5876
4 755-OR NOTE D 619-GN 614-PU 439-YL 614-PU 2

200-BK
200-BK
J 2 J 5 L28 WIRES THAT HAVE BATTERY VOLTAGE
1 900-PU 5 900-PU 611-PU J 103-YL 113-OR 5 NOTE B WHEN THE KEY SWITCH IS OFF.

200-BK

108-BU
200-BK

200-BK
614-PU
614-PU
614-PU

439-YL
SOL 5 HEADLAMP 6
2 921-WH 9 921-WH J 614-PU E975-PU E975-PU 3
127-0574 6 901-WH BREAKER 614-PU J WIRES THAT HAVE BATTERY VOLTAGE IDENT PART NO. CHG LOC LEVEL NOTE
N 3T-2662 CONN 7 WHEN THE KEY SWITCH IS ON.
7 902-BR 200-BK
J
1 901-WH 8 903-GY
SOL 6 2 921-WH STARTING CIRCUIT. HARNESS AS.
127-0574 V F J A 127-0879 00 (PLATFORM) 120

15A
N 1 202-BK C A 614-PU TAIL GAUGE CIRCUIT. B 127-2246 00 (ENGINE) 220
L56 L56 LAMP SW C 127-1641 00 (R FRAME-ENGINE) 200
1 902-BR 2 710-GN 3 310-PU 200-BR 614-PU 614-PU
2 921-WH 200-BK 1 306-GN 3E9319 614-PU 614-PU CMS CIRCUIT. D 126-7238 00 (RADIATOR GRILL) 203
SOL 7 CONN 23 J 2
AA E 126-7570 00 (R FRAME) 201

200-BK
127-0574 306-GN 2 326-PU 103-YL
N L53 3K8782 FUSE (10A) 3 J PANEL LAMP CIRCUIT. F 101-8168 01 (R FRAME-TRANS) 202

1
2
758-GN 4 795-YL 614-PU
Y L38 J 8M8948 FUSE (15A) L62 L62 G 126-9172 00 (XSMN CONSOLE) 170

E458-YL
1 903-GY 202-BK 5 E459-WH 200-BK WASHER/WIPER CIRCUIT.
L54 L54 H 101-8161 02 (CAB-REAR) 182 ATCH

2
1
2 921-WH START 614-PU

101-RD

101-RD
102-BU
SOL 8 CONN 19 FUSE BLOCK J BLADE J 126-9204 00 (STEERING CONSOLE) 140
10A HORN 114-GN 200-BK HEATER AND AIR CONDITIONER CIRCUIT.
127-0574 V 710-GN AND
RELAY
9G-0747 J 1 J FLOOD L21 L21 K 127-0908 00 (CAB-FRONT) 181 ATCH
3E-7279 10A TAIL LAMPS 103-YL J 609-YL 200-BK
202-BK ARE J 2 LAMP SW L 127-1029 00 (SW PANEL) 180 ATCH
BK-18 1 202-BK 10A BLADE FLOODS 149-PU 149-PU 200-BK 200-BK GROUND CIRCUIT.
TWISTED PAIR J 3 2 123-5849 M 126-4027 00 (GAGE CONSOLE) 160
WH-18 2 710-GN 109-OR-10 304-WH-10 10A J REAR FLOODS 116-BR 609-YL 200-BK 200-BK 200-BK

556-WH
4 3
TRANS SPD SENDER
NOTE D Y Y 10A
J
DIFF LOCK 165-YL J 5 J
608-GN NOTE F 200-BK 200-BK-6
L76 L76
ENGINE SHUTDOWN CONTROL CIRCUIT. N 9U-9313 01 (TRANSMISSION)
P 127-1036 00 (HEADLIGHTS-BAR)
270
100 ATCH
D
10A GAGES 113-OR 200-BK 116-BR
104-6387 A J J 6 S 127-1030 00 (CAB FUSE PANEL) 183 ATCH
15A HEATER 124-GN 200-BK START AID CIRCUIT.
J J FLOOD U 126-9166 00 (XSMN CONSOLE-SWITCHES 171
1 101-RD-10 J 10A STOP LAMPS 130-GN 614-PU
J LAMP SW V 104-8588 01 (TRANS SPEED SENDER) 271

L62
F 101-RD-10 10A KEY SW 105-BR 200-BK TRANSMISSION CONTROL CIRCUIT.
Y Y C 9X-9632 L62 X 124-1429 00 (HEATER GP) 154 ATCH
BK 1 758-GN C A 200-BK
BK 2 202-BK 109-OR-4 101-RD-4 101-RD-4 101-RD-4 101-RD-4 A J 614-PU J NOTE G 4 Y 126-8197 00 (FUEL TANK) 230
D Y 40A
101-RD 10 403-GN 614-PU DIFFERENTIAL 200-BK-6 ALL DASHED LINES ARE ATTACHMENTS. Z 8W-1987 02 (FORWARD HORN) 121
ALTERNATOR PP SHUTDOWN UNLOCK SW AA 101-8197 01 (HEADLAMP BREAKER) 141 ATCH
9 310-PU 200-BK 202-BK
INCHING PEDAL BREAKER SOL 123-5862 BB 101-8196 01 (LOW BEAM BREAKER-BAR) 142 ATCH

101-RD-4
Y ALT Y 8 200-BK 200-BK J LO
PRESSURE SW 2H-1507 STD 8C-3663 J 2 K CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH
403-GN R 109-OR-4 1 105-BR 165-YL 556-WH FRONT 200-BK-8 200-BK-8

101-RD-10
+ B STOP GND

101-RD-4
(TRANSMISSION) 9S-0174 ATCH 326-PU 3 130-GN 3 FRAME A 200-BK 200-BK BK HI DD 101-8192 01 (REAR FLOOD LAMP) 205 ATCH
60A J MOTOR
111-7088 ALTERNATOR 2 124-GN 614-PU ZZ ZZ HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH
6N-9294 35A STD Y Y L67 L67 T PP 115-4599 02 (EEC SOCKET) 231 ATCH
L55 4 113-OR 200-BK 501-GN 1 GN
100-5047 50A ATCH L55 FRONT CAB B+ PARK
200-BK-4 B 6 165-YL L19 118-GY 3 GY
B FRAME GROUND L19

L21
200-BK-10 5 608-GN 500-BR 4 BR
GND L56 L56 L63 L21 WIRE AS.
301-BU-10 7 609-YL 502-OR 2 OR
B START K LL 9F-4337 07 (START MTR TO ENGINE) 221
L37 L37 CONN 14 L71 NN 116-2145 00 (HORN SWITCH) 143
L51
L69

PP STEERING CONSOLE
101-RD 301-BU-10 ART FRONT UPPER
200-BK STARTER 304-WH-10 SENDER WIPER
106-8558 G S B 3E-5383 C L63 L63 9X-3392 CABLE AS.
PP L63
SOCKET AS. 101-RD-4 1 A429-YL LL 8Y-9603 01 (START MTR TO ENGINE) 221
9R-7941 MTR BAT C 2 200-BK L67 439-YL L28 200-BK QQ 111-0871 01 (POS BAT TO START MTR) 210
B 113-OR 113-OR L28 200-BK L76 L76 RR 5T-1553 00 (NEG BAT/DISCONNECT SW) 211
L63 SS 110-6399 01 (DISCONNECT SW TO GND) 212
MOTOR RD-00 L44 113-OR
QQ L44 TT 115-6908 00 (NEG BAT TO POS BAT) 213
L44
UU 061-7661 03 (START MTR TO FRAME GND) 214

L37
308-YL A K LO

101-RD-4
101-RD-10
L37 VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204
152-BU 3 507-WH A
B L38 L38 306-GN GND HI ZZ 1S-2342 02 (GND-F FRAME TO CAB) 105
200-BK L38 L26 L18 576-PK 1 578-BU 200-BK BK
795-YL L26 L18 MOTOR
200-BK L7 577-PU 2 506-PU
DISCONNECT SW UU L7 L38 326-PU L71 T
200-BK L7 575-YL 4 152-BU 576-PK 1 GN
200-BK-10

7N-0718 L43 L43 L18 B+ PARK

L36 L36 E459-WH 507-WH 6 576-PK 152-BU 3 GY
L36

OPERATOR STATION
L21
578-BU 7 577-PU 575-YL 4 BR
C C
BK-6

PP L71 L71
BK-00 BK-00 308-YL 506-PU 5 575-YL 577-PU 2 OR
200-BK-4

RR SS 113-OR 614-PU 8
TT RR B L71 A
BK-00

B L43 439-YL L43 CONN 6 L7 L7

BK-00

POS NEG LL 200-BK FRONT LOWER

12V BATTERY A L62 L19 WIPER
K
3T-5760 Y TRANSMISSION ACTION 9X-3392
SS ENGINE 101-RD-10 101-RD
L7 L7
200-BK
200-BK

RD-00 UU LAMP RELAY

L7 L7 K K
106-9188
REAR

10
TT QQ

7
8
6
4
3
5
9
1
2
101-RD-10 CONN 2 L CONN 3

1
5
4
6
3
2
7
12V BATTERY FRAME L36 L36 L
NEG POS 604-OR S K

507-WH

501-GN

502-OR
101-RD

118-GY
3T-5760

578-BU
506-PU

500-BR

614-PU
200-BK
A 321-BR

A506-OR
A503-PK
E460-BR
L52

PK 2

108-BU

152-BU

577-PU
576-PK
575-YL
GY 1 308-YL

101-RD
101-RD
101-RD
101-RD
101-RD
3 L43 4K-5122 HOLDER AS.
BU B476-BU
WH 8 3K-8782 FUSE

200-BK
RD 5 S L
4 BK 6 10A UPPER WIPER/WASHER 118-GY 118-GY
892-BR & 893-GN

E459-WH
VV

B751-BU

L26
VV BR 4 308-YL 118-GY

307-OR

124-GN
S L

105-BR

326-PU

614-PU
200-BK
REAR

308-YL

165-YL
U U ARE TWISTED PAIR
FRAME PU 7 10A LOWER WIPER/WASHER 152-BU
REAR FRAME FRONT FRAME REAR WIPER NOTE D
S L7 200-BK
9X-3392 L

E975-PU

E460-BR
CONN 9
L56

Y C 10A REAR WIPER/WASHER 119-PK 200-BK

306-GN
307-OR
614-PU

321-BR
A

200-BK

202-BK

G
D

H
795-YL

308-YL

E
A
B

F
L7

152-BU
5 306-GN U 200-BK

152-BU
LO ACTION ALARM S L

10
L56 H PANEL LAMP

1
2
3
4
5
6
7
8
9
3 310-PU CONN 12 9G-9813 RD 1 308-YL G 10A FRONT DEFROSTER 141-PK
HI GND U (SHIFT LEVER)

893-GN
892-BR

202-BK
6 311-WH BK 200-BK BK 2 E459-WH THIS IS THE SCHEMATIC FOR THE 120H AND

308-YL
L37 MOTOR A S L

200-BK
200-BK
200-BK
200-BK
H 7N-5876 SERVICE
L55

1 403-GN 10A REAR DEFROSTER 151-GN 135H STANDARD SERIES MOTOR GRADER FROM
L55

8
L68 T NOTE B TOOL

2
5
3
7
6
4
1
200-BK 4 608-GN GN 1 504-YL L L FIRST PRODUCTION AND UP
E A CONN 20 PARK B+ L41 CONNECTOR

L36
2 200-BK 611-PU GY 3 119-PK G 101-RD 10A DOME LAMP 108-BU
L36 CONN 10 9W-1951
200-BK 200-BK CONN 24 614-PU 4 619-GN BR 4 503-BR COMPONENTS ARE SHOWN INSTALLED ON A FULLY
L51 L51 L
604-OR 2 604-OR OR 2 505-BU 200-BK 101-RD 10A BEACON 144-GN OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

118-GY
118-GY
321-BR 1 321-BR 200-BK AND XMSN SHIFTER IN NEUTRAL
556-WH 5 556-WH 614-PU A
B C 200-BK 3 200-BK 614-PU 439-YL 2 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
L71 L71 1 2
1
326-PU 200-BK 113-OR 1 WH-18 WH-18 ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAGE
4 3

614-PU

200-BK
200-BK
200-BK
2
311-WH E460-BR 8 EMS OUT 4 WH-18 WH-18
L L
B B
L54

BEACON SW
L54

3
E458-YL 7 NEUTRAL L 3 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
L42 L 2 9X-9639 H B B
4
441-OR 202-BK 2 GROUND 144-GN 502-OR NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
FUEL SW 3 L CENTERSHIFT
5
A476-PU 308-YL 1 +BATTERY L 603-PK NOTE B: TERMINAL 3T-3157
115-7103 BU-18 7
E459-WH A 308-YL 307-OR 3 START SW. 614-PU INDICATOR SW SPRING 3T-3159
3E-9367
L53

3 RD-18 6
795-YL C491-PU 1 BK-18 306-GN 4 START REL. 200-BK SOCKET 3T-3158
E458-YL 2 200-BK 2 BK-18 795-YL 6 DUAL HP L A CC BLADE CONTACT 6D4161

604-OR
130-GN
CONN 25 L L FLOOD
200-BK

200-BK
200-BK
E459-WH 1 BK-18 321-BR 5 BU ALARM 501-GN 1 609-YL BOOT 3T-3278
311-WH
310-PU

P W
B PARK BRAKE KEY START SW 758-GN 20 INCH PEDAL 2 200-BK LAMP NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

307-OR
326-PU

105-BR
308-YL
PRESS SW 9G-7641 REAR L FRONT UPPER 9X-6775
751-GN 10 SOLENOID 1
112-2404 752-YL 11 SOLENOID 2 DEFROST SW 500-BR WIPER SW TO
L 24V OUTPUTS
754-BU 12 SOLENOID 3 614-PU 9X-9638 506-PU 3T-6655 A CENTERSHIFT GND
B R U
L63

ENGINE OIL A SOLENOID SOLENOIDS S B D W/ SOL

L5
A476-PU 755-OR 13 SOLENOID 4 200-BK B751-BU 1 GN NEU
PRESSURE U CENTERSHIFT 1 8T-8808 GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET

L44
308-YL 1 GN 614-PU 900-PU 14 SOLENOID 5 L 2 152-BU 200-BK 2 GN
SENDER 200-BK 2 GN OFF C U 200-BK
PIN SW L44 901-WH 15 SOLENOID 6 PARK
ON S U 9X-9634 3 L 152-BU
116-9937 902-BR 16 SOLENOID 7 584-YL L L N
PARK BRAKE ST B U U 2 4 1F

200-BK
200-BK
B 165-YL 903-GY 17 SOLENOID 8 A504-GN

619-GN
L

611-PU
SOLENOID 3 U L 5 L H B B 2F
441-OR B751-BU B751-BU 921-WH 18 SOLE RETN 577-PU
7T-9074 6 3F

L41
T 710-GN 9 TOS + INP A507-YL
H L41 E975-PU 19 A/M LAMP A FORWARD 4F
HORN 5F

202-BK
202-BK
202-BK
202-BK
202-BK
2 200-BK 200-BK 276-BK 21 DIA CODE 0 584-YL 114-GN 1 GN

L42
COOLANT TEMP 1 603-PK 277-BK 22 DIA CODE 1 151-GN 322-GY 2 GN SOLENOID 6F
SENDER L L 7T-9074 7F
BEACON 278-BK 23 DIA CODE 2 576-PK

119-PK
P W
200-BK

7N-8532 9X-9556 24 UNUSED FRONT NOTE H 8F

L L1 L1
DEFROSTER 25 BUFF TOS 614-PU DEFROST SW L FRONT LOWER 200-BK 1R
HEATER GP 8C-9787
BULB 9X-9657 892-BR 26 CAT LINK - 200-BK 9X-9638 575-YL WIPER SW 200-BK 2R
Y START AID 1 3T-6655 3R
L63

L63 9X-7849 893-GN 27 CAT LINK + L 578-BU

HH Y SOLENOID BLOWER 2 4R
311-WH 1 BK-18 E937-PU 28 RED NEUTR L P
9G-4365 9X-0343 3 HI BEAM 5R

202-BK
202-BK
202-BK
202-BK
202-BK
608-GN 1 608-GN 310-PU 2 BK-18 E938-OR 29 FIRST 584-YL 611-PU
4 HEADLAMP
L52

L69 200-BK 2 200-BK H RESISTOR E939-WH 30 SECOND A503-PK 200-BK 6R

DUAL HORSEPOWER 9G-1950 1 L 5 L 9X-7170
A507-YL 1 RD MOTOR 124-GN E940-BU 31 THIRD 119-PK P
SOLENOID 2 6
200-BK 2 BK 521-YL E941-YL 32 FOURTH A506-OR 119-PK 119-PK NOTE D: THE FOLLOWING WIRES MUST BE TWISTED
111-0570 5
200-BK
200-BK

515-GY E942-GN 33 FIFTH 119-PK AT LEAST 1 TURN / 25 MILLIMETERS

4 BLOWER SW
516-GN E943-BR 34 SIXTH L L 710-GN & 202-BK: 892-BR & 893-GN
B 3 6P-3236 H L
B B H 517-BU E944-GY 35 SEVENTH 584-YL NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
L

119-PK
H B B
A L50 L50
200-BK
614-PU
REAR FLOOD 311-WH 200-BK 200-BK
795-YL
2 BK
RESISTOR BLOWER
E945-PU
E946-OR
36
37
EIGHTH
FORWARD
2
7
200-BK
A507-YL
141-PK 505-BU NOTE F: WITH FRONT FLOOD LAMPS ONLY USE
SWITCH 123-5849
A
LAMP T 1 BK

E939-WH

E947-WH
E938-OR

E942-GN

E946-OR
E944-GY
7T-4003 9X-9363

E937-PU

E940-BU

E943-BR

E945-PU

E948-BU
A

E941-YL

E949-YL
604-OR 9X-6775 E947-WH 38 REVERSE L20 5 A504-GN NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD

202-BK
DD HH COOLANT SW U X E948-BU 39 PARK 3 603-PK E458-YL 1 BK-18 BRAKE AIR SW LAMPS USE SWITCH 9X-9632
8C-3569 H P LO BEAM
D 608-GN 1 A504-GN 124-GN 3 X G G E949-YL 40 (N) NEUT 6 119-PK 200-BK 2 BK-18 112-2404 619-GN
L L HEADLAMP
STOP/TAIL S RD 1 604-OR 200-BK 2 A507-YL 5 515-GY 2 WH/RD-14 1 202-BK G 1 505-BU 504-YL 200-BK 9X-7169
MOTOR G P W
LAMP T WH 3 614-PU 200-BK 200-BK 1 200-BK 1 BK-14 202-BK 2 276-BK 8 503-BR P

24
23
22
21
20
19
18
17
16
15

10
11
12
13
14
8C-6207 G BK 2 200-BK 504-YL L42 4 202-BK 3 277-BK TRANSMISSION CONTROL 4 504-YL L REAR A BRAKE AIR SW

2
1
3
4
5
6
7
8
9
L41 L20
119-PK 614-PU 2 202-BK 4 278-BK 106-4458 503-BR WIPER SW E458-YL 1 BK-18 112-2404

FORWARD
GROUND

SECOND
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

FOURTH

REVERSE
SEVENTH

NEUTRAL
PARK
RED NEUT
PANEL LAMP TRANSMISSION DIRECTION

EIGHTH
CONN 5

THIRD
3T-6655

SIXTH
503-BR 507-WH 200-BK 2 BK-18

FIRST

FIFTH
CONN 15 8D-1429 AND SPEED SW. CONN 11
505-BU
603-PK 200-BK BASE 8C-5337
601-GY 7G-9730 CAB SWITCH AND FUSE PANEL

L18
L18
A A
130-GN STOP LAMP
L5 L5 SW
SHIFT CONSOLE 604-OR
L20 L20 2M-9346
L20 D49076

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1