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INTERNATIONAL JOURNAL OF ENERGY RESEARCH
Int. J. Energy Res. (2012)
Published online in Wiley Online Library (wileyonlinelibrary.com). DOI: 10.1002/er.2943

RESEARCH ARTICLE

An investigation on the absorption–compression hybrid


refrigeration cycle driven by gases and power from
vehicle engines
Shiming Xu*,†, Jianbo Li and Fusen Liu
Key Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education, School of Energy and Power, Dalian
University of Technology, Dalian, China

SUMMARY
A novel absorption–compression hybrid refrigeration cycle (ACHRC) driven by gases and power from vehicle engines is
proposed in this article, in which R124–dimethylacetamide is used as working fluid. The ACHRC composes the absorption
refrigeration subcycle powered by exhaust gases and the compression refrigeration subcycle driven by power from
both automotive engines. It can also meet the technical requirements for vehicle air-conditioning systems. The thermal
calculation for the ACHRC was performed under the given operating conditions in which the temperatures of cooling
air, condensation and evaporation are 35  C, 55  C and 3  C, respectively, and the coach air-conditioning load is 30 kW.
The operating characteristics of the ACHRC, which vary with the generator load ratio and cooling air temperature, have
been simulated and analyzed. The simulation results show that the maximum integration coefficient of performance of
the ACHRC can reach 14.85 under the given operating conditions. Copyright © 2012 John Wiley & Sons, Ltd.

KEY WORDS
absorption–compression; exhaust gases; hybrid refrigeration cycle; vehicle engine

Correspondence
*Xu Shiming, Key Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education, School of Energy and
Power, Dalian University of Technology, Dalian, China.

E-mail: xsming@dlut.edu.cn

Received 21 December 2011; Revised 19 March 2012; Accepted 27 May 2012

1. INTRODUCTION Transportation, Freight Management and Operations, a


conservative estimate for the annual fuel consumption
Currently, there are more than 100 million automobiles in for refrigeration of approximately a million trucks in
China, which are continuously increasing by the day. the USA is 2 billion litres [3].
These automobiles consumed more than 150 million tons Furthermore, automotive engines typically have
of fuel oil in 2010, and it was reported that the automobiles approximately 35% (gasoline engine) to 40% (diesel engine)
will consume more than 250 million tons of fuel oil in thermal efficiency rate, which means that only approxi-
2020 [1]. The automobiles are not only consuming large mately one third of the energy in the fuel used is converted
amounts of fuel oil but are also emitting harmful gases that to useful work. The remaining 60% to 65% of the primary
pollute the environment. As such, improving energy energy is rejected to the environment by cooling liquid/lu-
efficiency and reducing fuel oil consumption have become bricant losses of approximately 28% to 30%, exhaust gas
important projects in automobile energy saving. losses of approximately 30% to 32% and the remainder by
The conventional refrigeration system currently used radiation [4]. Much of the work now in progress is directed
in automobiles is the compression refrigeration system to the improvement of thermal efficiency by achieving better
(CRS), which consumes a tremendous amount of fuel fuel consumption. Some effort has been devoted to the
oil. It has been estimated that approximately 8% to utilization of the vast amount of waste heat dissipated in
12% of the engine rated power is required to drive the exhaust gases. Heat recovery from automotive engines
the automobile air-conditioning. As a result, the average has predominantly been for turbo charging or for cabin
fuel oil consumption increases approximately 16% to heating. However, some have focused on using the waste
20% when driving the automobile with air-conditioning heat for automobile air-conditioning and refrigeration to
in operation [2]. According to the US Department of reduce the oil consumption of automobiles [5].

Copyright © 2012 John Wiley & Sons, Ltd.


S. XU, J. LI AND F. LIU Absorption–compression hybrid refrigeration cycle

Although the waste heat refrigeration system (WHRS) Talbi et al. [7] explored the theoretical performance of
for automobile application is one of the perennial topics, four different configurations of a turbocharger diesel
it has not been developed to a significant state of maturity engine and ARS combination when operating under high
up to date. The reason is the specific technical require- ambient temperature of 35  C. The simulation results showed
ments of the WHRS for automobiles that an ARS interfaced with a Caterpillar diesel engine has
been used for cooling the charged air before ingestion to
➣The WHRS should be compact and light and the the engine cylinder or for other cooling purposes such as
components in WHRS could either be installed sepa- air-conditioning, and it was demonstrated that a diesel
rately or together to fit the narrow space of automobiles. absorption unit combination is a practical possibility.
➣The WHRS should be cooled by air directly. Yang et al. [8] studied two combined absorption/com-
➣The WHRS should function normally whenever the pression refrigeration cycles using NH3–H2O solution as
vehicle runs under any road condition such as bumping, working fluid to use the waste heat efficiently for a gas
slanting, swinging and speeding up or down. engine–driven heat pump running in cooling mode. The
➣The refrigerant and absorbent/adsorbent used in the combined cycle with one solution circuit was a conven-
WHRS should be nontoxic or low toxic, nonflammable tional absorption chiller with a mechanical compressor,
or low flammable and has suitable operating pressure using both work and heat output from an engine. The com-
and good heat and mass transfer characteristics. bined cycle with two solution circuits was a generalized
➣The WHRS should meet the automobile cooling require- version of the previous cycle, in which the condenser and
ment under any driving scenarios, such as during high- the evaporator were replaced by a second absorber and a
way driving, city driving, idling or in traffic jams. second generator. The primary energy ratio, defined as
the ratio of the design cooling capacity and the total energy
input to the engine, increased considerably for the com-
bined cycles compared with a conventional engine-driven
2. LITERATURE REVIEW compression cycle working with pure ammonia.
Hilali and Soylemez [9] presented an economic analysis
A thorough search of present open literature shows that and optimization method to estimate the optimum size of
there are several studies about the refrigeration technolo- absorption-type automotive air-conditioning systems pow-
gies driven by waste heat from automotive engines. ered by exhaust gases. Through a thermal analysis and
Koehler et al. [5] designed, built and tested a prototype thermoeconomic optimization for the absorption cooling
of a single-stage NH3–H2O absorption refrigeration system system, the authors stated that the absorption-type automo-
(ARS) for truck refrigeration powered by the exhaust gases tive air-conditioning system seems to be a viable alterna-
of the tractor. The prototype was tested for trailer tempera- tive to the commonly used automotive air-conditioning
tures between 20  C and 0  C and ambient temperatures systems of vapour compression type.
in the range of 20–30  C. The results showed that for ex- Talom and Beyene [10] modified and tested a 10.55 kW
haust gas temperatures of 440–490  C entering the genera- absorption chiller that was driven by exhaust gases and
tor and exhaust gas flow rate of 360 kg h1, cooling matched it to a 2.8 L V6 ICE. Mathematical model and ex-
capacities in the range of 6 to 10 kW and coefficient of perimental results suggested that the concept is thermody-
performance (COP) between 0.23 and 0.3 could be namically feasible and could significantly enhance system
obtained. The simulation results indicated that such a performance depending on the part load of the engine.
system will have sufficient capacity to satisfy 80% of the However, possible challenges faced during transient opera-
refrigeration needs of the truck when driving on level tions as well as issues related to scalability and reliability
roads. However, the authors also indicated that to address require further investigation.
this deficiency as well as the cooling requirements of the Manzela et al. [11] presented an experimental study of
truck in city driving conditions when the available heat an absorption–diffusion refrigerator using NH3–H2O solu-
from the engine exhaust gases will be even lower, an tion as working fluid. The refrigerator was powered by the
auxiliary cooling system will be required. exhaust gases of an ICE as its energy source. The experi-
Horuz et al. [4,6] used the exhaust gases of a 6-L turbo mental results showed that the refrigerator not only had
diesel engine to drive a 10 kW commercial NH3–H2O low COP and did not provide the cooling capacity needed
ARS for experimental investigation. The refrigeration unit for automotive application but also spent approximately 3
was powered up successfully to its rated capacity, but a h to reach a steady-state temperature of between 4  C and
significant reduction in capacity (down to 1 kW) was 13  C after it started up. However, the authors pointed
observed when the engine was run at low speeds. The out that a dedicated ARS may be able to take advantage
authors suggested that the exhaust gas–driven system of the exhaust gas power availability and provide the cool-
would provide an alternative to the conventional vapour ing capacity required for automotive air-conditioning.
CRS and its associated internal combustion engine (ICE). Besides the absorption refrigeration technology applied
However, suggestions were also made regarding the to recover the waste heat for automotive air-conditioning
operation of the ARS during off-road/slow running condi- or cooling, the adsorption refrigeration technology was
tions, and some problems need to be resolved in practice. also reported.

Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Absorption–compression hybrid refrigeration cycle S. XU, J. LI AND F. LIU

Suzuki [12] analyzed a design of an adsorption refriger- Christy et al. [20] researched a trailer refrigeration and
ation system (AdRS) using zeolite–water as working pairs bus air-conditioning ambient-air cooled adsorption system
for automobile air-conditioning and indicated that the using activated carbon–ammonia as the working pairs. The
overall heat transfer coefficient and system cycle time have sorption system was capable of maintaining temperatures
the most significant effects on the specific cooling power in the range of 18  C to 4.5  C for transport refrigeration.
(SCP); hence, it is possible to improve heat transfer char- The available heat from diesel engines in the power range
acteristics if the appropriate design of adsorbents and of 168 and 392 kW was determined to be between 40 and
bed configurations are made for improved heat transfer 140 kW from testing of the exhaust gases. The cooling
characteristics. requirement of large refrigerated semitrailers was consid-
Zhang and Wang [13,14] described a dual zeolite–water ered to be equal to the cooling capacities of the units
adsorption unit driven by automobile waste heat and usually installed on these vehicles, that is, around 15 kW.
addressed the fact that a low SCP is the primary technolog- Hu et al. [21] proposed a new composite zeolite/foam
ical limit associated using waste heat adsorption systems in aluminum material to enhance heat and mass transfer for
automobiles. An experimental intermittent zeolite–water adsorption refrigeration. The effective thermal conductiv-
adsorption cooling system driven by the exhaust gases of ity of this composite reached 2.89 W m1 K1. Authors
a diesel engine was set up. The COP of the system was calculated the performance of the composite zeolite/foam
0.38 and the SCP was 25.7 W kg1. The system studied aluminum–water mass recovery adsorption refrigeration
by the authors could meet the demands of the COP, but it device driven by engine exhaust gases. The results showed
was far from meeting the demands of the SCP. that the composite zeolite/foam aluminum–water system
Wang [15] reported that a prototype of waste heat has much higher COP and SCP when cycle time is short.
adsorption air-conditioning system with activated carbon– The conclusion was that an AdRS was only suitable for
ammonia for automobiles had been developed and tested. automobiles that are usually driven on the highway, such
The adsorption bus air-conditioning had a cooling capacity as long distance coach or truck because the driving scenar-
of approximately 20 kW, in which the continuous opera- ios or engine working conditions affect the performance of
tion was achieved with the operational phase change of adsorption refrigeration greatly.
two adsorbers. The research results showed that automo- Comparing with ARSs, the drawbacks of AdRSs are
bile air-conditioning driven by the exhaust gases is very that the SCP and the COP of AdRSs are too low to meet
attractive because of the use of natural refrigerants and at the requirements of the application. It is not enough just
nearly no energy cost. However, there are many difficulties to resolve the problems such as directly cooled by air,
for its application in practice, such as the size of an adsorp- directly chilled by refrigerant and separate installation, as
tion air-conditioning system is much bigger than a normal well as overcoming difficulties like oversized, overweight,
electric-driven vapour compression system and the cooling vacuum leakage, poor mass and heat transfer. The adsorp-
supply stability is difficult to control. tion deterioration of adsorbent is also nonnegligible. It
Meunier [16] also discussed adsorption air-conditioning shortens the life span of AdRSs. However, the conven-
for automobiles as a very challenging possibility for adsorp- tional ARSs also cannot meet the requirements completely
tion cooling. The author stated that car air-conditioning is an because of the difficulty of holding liquids in an acceler-
ideal solution for sorption systems to be competitive from the ated, moving system and the toxicity and corrosiveness
global warming point of view, even with low COP. The of liquid for the aqueous ammonia system or the over-
technological difficulties were the need for light and compact sized, overweight, vacuum leakage for the aqueous lithium
units, the requirement for efficiency improvement and the bromide system.
heat transfer intensification in the adsorbers to reduce the size
and weight of the units.
Lu et al. [17] and Shu et al. [18] developed and 3. THE ABSORPTION–COMPRESSION
conducted an experimental study of a locomotive driver HYBRID REFRIGERATION CYCLE
cabin air conditioner driven by the exhaust gases from DESIGN
the locomotive engine using zeolite–water as working pair.
This air conditioner was based on a laboratory prototype 3.1. The absorption–compression hybrid
developed by Shu et al. [19]. The cooling power of such refrigeration cycle proposed
an air conditioner under typical running conditions ranged
from 3 to 5 kW, with a COP of 0.21. The temperature In fact, the waste heat generated from vehicle engines
inside the cabin was between 4  C and 6  C lower than that depends on the driving scenarios. The waste heat is too
of the ambient temperature. This system had a problem small to drive the WHRS to meet the vehicle cooling
similar to that of the system studied by Zhang [14], with demands when the vehicle runs under the idling or traffic
respect to the cooling of the adsorbent in the adsorption jam conditions. Therefore, ARSs or AdRSs powered only
phase. In the experiments with this machine, the temp- by waste heat cannot resolve the inconsistency between
erature of the adsorbent bed at the end of the adsorption the vehicle cooling demands and the supplies by these
phase was close to 90  C, which greatly reduced the systems. Hence, we have proposed a novel absorption–
cooling performance. compression hybrid refrigeration cycle (ACHRC) driven

Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
S. XU, J. LI AND F. LIU Absorption–compression hybrid refrigeration cycle

by waste heat and power from vehicle engines, as shown in supply partial or total cooling demand. The partial or full
Figure 1. The ACHRC comprises two subcycles. One is refrigerant vapour from the evaporator is sucked and
the absorption refrigeration subcycle (ARSC) driven by compressed by the compressor (E) in the CRSC. The
gas heat and the other is the compression refrigeration vapour discharged from the compressor flows through a
subcycle (CRSC) driven by power. one-way valve and mixes with the vapour from the separa-
tor and then flows into the condenser. A high-efficiency
vapour–oil separator (F) and an accumulator (M) are set
3.2. Working process up to prevent the lubrication oil in the compressor from
entering the ARSC and to prevent the liquid from entering
The working process of the ACHRC is described as fol- the compressor.
lows. In the ARSC, the refrigerant vapour from the fan-coil The operating strategy of the ACHRC is that the ARSC
evaporator (K, L) enters the bottom of the vertical fin-tube is primary to the CRSC operation, which means that the
bubble absorber (H) cooled directly by ambient air and cooling capacity for automobiles is first supplied by the
forms bubbles in the tubes. Bubbles are absorbed by the ARSC and the CRSC then supplies the insufficient part
weak solution from the solution heat exchanger (O), and under most vehicle driving conditions. Under idling and
the weak solution becomes the strong solution. The traffic jam conditions, the CRSC supplies the total cooling
absorption heat is rejected into the environment by cooling load.
air produced by a cooling fan (J). The strong solution from The generator and absorber are both important equip-
the top of the absorber is pumped by a solution pump (N) ment in the ARSC. Their structures, sizes, weights and
into the multithread coil generator (A) through the solution working characteristics determine whether the ACHRC
heat exchanger where it is heated. The solution in the can be applied in automobiles or not. The multithread coil
generator is continuously heated by the gases exhausted generator and the vertical fin-tube bubble absorber are
from an ICE (C), and the refrigerant vapour is partially specially designed for replacing the conventional shell-tube
separated from it. The vapour–liquid mixture from the gen- generator and fall-film absorber in holding liquids and de-
erator flows into a separator (B) in which the vapour and creasing the amount of the working fluid charged into the
liquid are separated. The refrigerant vapour flows through ACHRC. Their structures are shown in Figures 2 and 3.
a one-way valve (G) and into the condenser (I) and is con-
densed. The condensation heat is directly rejected by the
cooling air. The refrigerant liquid passes through the throt- 3.3. Working fluid
tle and flows into the evaporator in which the refrigerant
evaporates, and a cooling effect is produced. The weak The conventional working fluids are unsuitable for the
solution from the separator flows through the solution heat ACHRC. For ARSs using LiBr–H2O solution as working
exchanger and the control valve (D), and the temperature fluid, very low operating pressure results in huge equip-
and the pressure of the solution decease. Finally, the weak ment volume, weight and leak risk. In addition, for ARSs
solution enters the absorber. using H2O–NH3 solution as working fluid, the corrosion,
When the cooling capacity of the ARSC cannot meet toxicity and high working pressure also result in large
the cooling demands for vehicles, the CRSC will run to equipment volume and weight.

Gas

Cooling air

Engine
Waste heat Power

Cold Air

Refrigerant vapor Poor solution Rich solution Exhaust gas

Figure 1. The working process of the ACHRC.

Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Absorption–compression hybrid refrigeration cycle S. XU, J. LI AND F. LIU

R124, R134a, and so on, and the absorbents are


chemical solvents, such as dimethylacetamide (DMAC),
dimethylformamide, dimethylether tetraethyleneglycol, and
so on. Research on organic working fluids used in ARSs
has been performed by many scholars [22–28]. In accor-
dance with the technical requirements of WHRS for automo-
biles, the R124 (2-chloro-l,l,l,2,-tetrafluoroethane)–DMAC
(N0 ,N0 -dimethylacetamide) organic working pair is thought
to be more suitable for use in the ACHRC. Under the
ambient air cooling condition, the R124–DMAC organic
working pair has relatively low condensation pressure,
low generation temperature, low solution circulation ratio
and high COP [23,26]. These mean low power consump-
tion of the solution pump and small size and weight of the
devices in the ARSC. The thermal properties of R124 and
DMAC are listed in Table I, and their thermal property
correlation equations had been presented by Borde [23].

4. THERMAL CALCULATION MODELS


4.1. Models of the ARSC

Figure 2. The structure of the multithread coil generator.



Generation heat; qg ¼ hv1 þ f hl7  hl12  hl7 (1)

Solution circulation ratio; f ¼ ð1  xs Þ=ðxs  xw Þ


(2)
¼ ð1  xs Þ=Δx


Absorption heat; qa ¼ hv6 þ f hl9  hl10  hl9 (3)


Solution heat exchanging heat; qex ¼ ðf -1Þ hl7  hl8

¼ f hl12  hl11
(4)

f Δp
Solution pump specific work wpump ¼
1000rpump

Figure 3. The structure of the vertical fan-coil bubble absorber [29].


(5)
qe;ars
Coefficient of performance COPars ¼
qg þ wpump
However, some organic working fluids can be used in the (6)
hv6  hl4
ACHRC. The refrigerants are hydrochlorofluorocarbons ¼
(HCFCs) or hydrofluorocarbons (HFCs), such as R22, qg þ wpump

Table I. The basic property parameters of R124 and DMAC.

Molecular Evaporation
Molecular weight Density Specific heat Boiling latent Critical Critical pressure
Medium formula (g mol1) (kg m3) (kJ kg1  C1) point ( C) heat (kJ kg1) temperature ( C) (MPa)

R124 C2HF4Cl 136.5 564.97 1.13 11.0 194.0 122.2 3.574


DMAC C4H9NO 87.12 942.8 1.92 165.0 519.16 382.4 4.211

Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
S. XU, J. LI AND F. LIU Absorption–compression hybrid refrigeration cycle

4.2. Models of the CRSC vehicles except for the solution pump. Therefore, the
integration COP (COPint) of the ACHRC is defined as
hv2s  hv6
Compressor specific work wcomp ¼ hv2  hv6 ¼
is;comp
Q0
(7) COP int ¼ (17)
Ncomp þ Npump þ Nfan
qe;crs hv  hl4
Coefficient of performance COPcrs ¼ ¼ 6
wcomp wcomp Here, Nfan is the power consumed by two fans (J and K
(8) in Figure 1) in the ACHRC.

4.3. Models of the ACHRC


5. RESULTS AND DISCUSSION
Setting the cooling load of automotive air condition as Q0
kW and the heating load of the generator in the ARSC as
5.1. Case study
Qg kW, the total necessary refrigerant mass flow rate of
the ACHRC is A coach air-conditioning system, for example, needs rela-
 tively large cooling capacity. The most widely used system
m_ ref ¼ Q0 = hv6  hl4 (9) currently uses a vapour compression machine powered by
the vehicle engine via pulley and belt or by an auxiliary
The refrigerant mass flow rate of the ARSC is power unit (APU). If the conventional systems are replaced
by the ACHRCs, the power consumed by vapour compres-
m_ ref;ars ¼ Qg =qg (10) sion machine can be reduced or APU can be removed,
which means that much of the fuel oil being consumed
The refrigerant mass flow rate of the CRSC is by air-conditioning systems can be saved.
The coach type studied is the XMQ6140 made by King
m_ ref;crs ¼ m_ ref  m_ ref;ars (11) Long United Automotive Industry Co. Ltd. The rated
power of the engine in the coach is 288 kW, and the rated
The refrigerant volume flow rate of the CRSC is seats are 57 with 55 passengers and two drivers for long
distance driving. On the basis of the passenger-estimating
method of vehicle air-conditioning load in China, the
V_ r;comp ¼ m_ ref;crs v6 (12)
air-conditioning load per passenger is approximately
0.515 kW [2]. The total cooling capacity is 29.36 kW.
Absorber heat load; Qa ¼ m_ ref;ars qa (13) The rated air-conditioning load for the coach is 30 kW
after some allowance is considered. The operating para-

Condenser heat load; Qc ¼ m_ ref;ars hv1  hl4 meters of devices in the ACHRC are determined by given
 (14) operating parameters for the two subcycles and the
þm_ ref;crs hv2  hl4
thermal calculation for the ACHRC. The given operating
parameters for the two subcycles are listed in Tables II
Compressor power; Ncomp ¼ m_ ref;crs wcomp (15) and III.
The solution concentration difference between the
Solution pump power; N pump ¼ m_ ref ;ars wpump (16) strong and the weak solutions in the ARSC is set at 0.09.
The cooling air temperature is 35  C, and it flows through
4.4. The COPint definition the absorber and the condenser in sequence. The total
temperature increase of the cooling air is set at 10  C.
The traditional definition of the COP for refrigeration The design mass flow rate of the cooling air fan is
systems is the ratio of refrigerating capacity (benefit) to determined by the ARSC. When the CRSC runs alone,
the energy consumed by systems (cost). For the ACHRC, the cooling air temperature increase is lower than 10  C
the ARSC recovers the waste heat from vehicle engines, because the heat load of the absorber is zero. If the heat
which does not increase the fuel oil consumption of transfer temperature difference of the condenser hot side

Table II. The given parameters of the ARSC.

Outlet Evaporation Condensation Solution inlet Solution outlet


Cooling Inlet temperature temperature of temperature temperature temperature of temperature of
Item load (kW) of cooling air ( C) cooling air ( C) ( C) ( C) absorber ( C) absorber ( C)

Value 30 35 45 3 55 55 50

Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Absorption–compression hybrid refrigeration cycle S. XU, J. LI AND F. LIU

Table III. The given parameters of the CRSC.

Cooling load Inlet temperature Evaporation Superheat degree Supercooling degree Isentropic
Item (kW) of cooling air ( C) temperature ( C) of vapour ( C) of liquid ( C) efficiency (%)

Value 30 35 3 5 3 70

Table IV. Thermal calculation results of ARSC.

Parameter

Equipment Status point Temperature ( C) Pressure (MPa) Mass fraction Mass flow rate (kg s1) Load (kW)

10 50 0.1665 0.555 0.8803 42.45


Absorber 9 55 0.1665 0.465 0.7322
6 8 0.1765 1 0.1481
12 130 0.8641 0.555 0.8803 58.68
Generator 7 147 0.8641 0.465 0.7322
1 147 0.8641 1 0.1481
7 147 0.8641 0.465 0.7322 153.35
Heat exchanger 8 55 0.8641 0.465 0.7322
11 50 0.8641 0.555 0.8803
12 130 0.8641 0.555 0.8803
3 147 0.8641 1 0.1481 46.23
Condenser
4 55 0.8641 1 0.1481
5 3 0.1765 1 0.1481 30.00
Evaporator
6 8 0.1765 1 0.1481
10 50 0.1665 0.555 0.8803 0.92
Solution pump
11 50 0.8641 0.555 0.8803
COPars 0.511

Table V. The thermal calculation results of CRSC.

Parameter

Equipment Status point Temperature ( C) Pressure (MPa) Mass flow rate (kg s1) Volume flow rate (m3 s1) Load (kW)
4
5 3 0.1765 0.1481 1.04  10 30.00
Evaporator
6 8 0.1765 0.1481 1.08  102
6 8 0.1765 0.1481 1.08  102 11.30
Compressor
2 110 0.8641 0.1481 1.26  103
3 110 0.8641 0.1481 1.26  103 41.30
Condenser
4 52 0.8641 0.1481 1.18  104
COPcrs 2.66

is kept at 10  C, the condensation temperature will 5.2.1. Simulation results and analysis
decrease in the event where the CRSC runs alone. Under the given working conditions, when the ARSC
or the CRSC runs alone, the thermal calculation results
5.2. Simulation assumptions are listed in Tables IV and V, respectively, in which the
power consumed by the two fans is not considered in
(1) The flow resistance of the working fluid in the COP. All devices in the ACHRC can be designed or
ACHRC is negligible and the generation pressure selected by the results.
equals to the condensation pressure. The gas waste heat from automotive engines is a type of
(2) The absorption pressure is 10 kPa lower than that of limited heat resource, and its parameters of gas temperature
the evaporation pressure, considering the static pres- and mass flow rate vary with change in engine output. After
sure produced by the liquid column in the absorber. the structural form and heat transfer area of the generator is
(3) The heat loss in the refrigeration system is neglected. fixed, the generator load will be affected by the waste heat
(4) The isentropic efficiency of the compressor is 70%, parameters, which results in the cooling capacity supplied
and the efficiency of the solution pump is 60%. by the ARSC and CRSC altering. Therefore, the generator
(5) The power consumed by two fans is 1.1 kW. load ratio is defined as follows:

Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
S. XU, J. LI AND F. LIU Absorption–compression hybrid refrigeration cycle

The generator load ratio equals to the actual generator


load divided by the generator load when the cooling load
is fully supplied by the ARSC.
The solution pump is the only running equipment in the
ARSC. There are two extreme control strategies for the
solution pump, one (case 1) is to keep the pump flow rate at
a constant value, which means the pump flow rate is not con-
trolled and always runs at the designed flow rate under any
generator load ratio. The other (case 2) is to keep the concen-
tration difference between the strong and the weak solution at
a constant value, which means that the solution pump flow
rate will vary with the generator load ratio changing. Under
both solution pump control strategies, the influences of the
generator load ratio on the working parameters and COPint
of the ACHRC are shown in Figures 4–7 by simulation.
Figure 4 illustrates that the variation of the cooling
capacities of each subcycle in the ACHRC with respect Figure 6. The variations of the compressor and solution pump
to the generator load ratio is linear under case 2 (in which loads with respect to the generator load ratio.
the concentration difference between the strong and the

Figure 7. The variations of the solution pump and refrigerant


flow rates in the ARSC with respect to the generator load ratio.
Figure 4. The variations of cooling capacity of the ARSC and
CRSC with respect to the generator load radio.
weak solution keeps a constant value, 0.09 kg1). The
drop in cooling capacity of the ARSC is equal to
the increase in cooling capacity of the CRSC. The sum of
the cooling capacities supplied by two subcycles must
meet the coach air-conditioning demand (30 kW). How-
ever, under case 1 (in which the pump flow rate keeps a
constant value, 0.8803 kg s1), the cooling capacity of the
ARSC is zero when the generator load ratio is lower than
13.5%. The reason is that the heat recovered by the gener-
ator from the gases only heats the solution through the
generator, and no refrigerant vapour is separated from the
solution. The cooling capacity of the ARSC is lower than that
of the CRSC until the generator load ratio reaches 55.2%.
Figure 5 illustrates the variation of the COPint of the
ACHRC with respect to the generator load ratio. The
COPint can reach 14.85 when the coach air-conditioning
load is supplied by the ARSC completely, which is 6.13
Figure 5. The variations of the COPint of the ASHRC with re- times as high as that which is supplied by the CRSC alone.
spect to the generator load ratio. (The COPint is 2.42 when the CRSC runs alone, in which

Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Absorption–compression hybrid refrigeration cycle S. XU, J. LI AND F. LIU

the power consumed by the two fans is taken into consider-


ation.) When the generator load ratio is more than 56.5%, the
COPint of the ACHRC will exceed 4.0 with whichever solu-
tion pump control strategy taken. Comparing Figure 4 with
Figure 5, it is noted that the COPint of the ACHRC under
case 2 is higher than that under case 1. To keep the concen-
tration difference between the strong and the weak solutions
at a constant value means to keep the solution circulation
ratio invariant whatever the change in the generator load ratio
is, which causes the solution flow rate to be simultaneously
reduced with the generator load ratio decreasing. Although
the power consumed by the solution pump can be decreased
when the generator load ratio reduces, the running control for
the solution pump is very difficult. On the contrary, the
power consumed by the pump is invariant whatever the
generator load ratio changes under case 1, and it is very easy
to control the solution pump running.
Figure 6 illustrates the variation of the compressor and Figure 8. The variations of the cooling capacity of the ARSC and
solution pump loads with respect to the generator load ratio. CRSC with respect to the generator load ratio at different
It shows that the solution pump power is constant under case ambient temperatures under case 1.
1 and in direct proportion to the generator load ratio under case
2. The difference of the compressor loads under the two pump
control strategies is relatively large while the generator load
ratio is low, but it narrows with the generator load ratio
increasing. For simplifying the pump control and for reducing
the power consumed by the pump at a low generator load ratio
under case 1, the pump can be shut down, and the exhaust
gases bypass and do not flow through the generator when
the generator load ratio is lower than 13.5%.
Figure 7 illustrates the variations of the refrigerant and
solution pump flow rates with respect to the generator load
ratio. It shows that the solution pump flow rate must be
continuously adjusted with the change in the generator
load ratio under case 2, which is very difficult. However,
although pump control is easy under case 1, the refrigerant
vapour produced by the generator will reduce with the
generator load ratio decreasing. It makes the solution circu-
lation ratio rise and COPars and COPint decrease while the Figure 9. The variations of the solution circulation ratio and
generator load ratio is lower than 50% especially. When COParc with respect to the generator load ratio at different
ambient air temperatures under case 1.
the generator load ratio is lower than 13.5%, the
refrigerant cannot be separated from the solution in the
generator although the phenomenon of the heat exchange
between gases and solutions exists. The heat recovered
from the gases only heats the solution and the generator
loses its function. Hence, the ARSC in the ACHRC cannot
supply any cooling load for coach air-conditioning when
the coach drives at idling, traffic jam or low-speed condi-
tions. The cooling load is fully supplied by the CRSC in
the ACHRC under these conditions.
The ambient temperature will have an effect on the
performance of the ACHRC, especially on that of the
ARSC. Figures 8–10 illustrate the influence of ambient
temperature on the working parameters of the ARSC and
CRSC in the ACHRC. Figure 8 shows the variations of
the cooling capacities of the ARSC and CRSC with respect
to the generator load ratio at different ambient tempera-
tures. It can be found from Figure 8 that the ambient Figure 10. The variations of the COPint and COPcrs with respect to
temperature significantly affects the cooling capacities of generator load ratio at different ambient temperatures under case 1.

Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
S. XU, J. LI AND F. LIU Absorption–compression hybrid refrigeration cycle

the ARSC and CRSC. The cooling capacity of the ARSC


reduces quickly with the ambient temperature increasing at
the same generator load ratio. Consequently, the cooling
capacity of the CRSC increases quickly to meet the coach
air-conditioning load. The high ambient temperature results
in the high temperatures of the condensation, and the strong
solution from the absorber, which produces high condensa-
tion or generation pressure, lowers the concentration of the
strong solution from the absorber and increases the concen-
tration of the weak solution from the generator while the
temperature of the weak solution from the generator is invari-
ant. The concentration difference between the strong and the
weak solutions reduces, the solution circulation ratio (f)
increases and the COPars decreases relatively (see Figure 9).
Figure 8 also illustrates that when the ambient tempera-
ture reaches 40  C, only approximately 17.5 kW cooling
capacity for the coach air-conditioning is supplied by the Figure 11. The variation of cooling load of the ARSC and CRSC
ARSC and the rest of the cooling capacity should be sup- with respect to the generator load radio at different cooling load
plied by the CRSC at the designed or rated generator load. ratios and ambient temperatures.
The ARSC cannot supply any cooling capacity when the
generator load ratio is lower than 50.4%. Fortunately, the
days when the highest ambient temperature reaches 40  C (Here, the cooling load ratio is defined as the actual cooling
during the air-conditioning season are scarce in China. load is divided by the rated load.) Figure 11 shows that the
However, when the ambient temperature falls to 30  C, generator load ratio can also be reduced to meet the coach
the ARSC can supply total cooling capacity at 89.9% air-conditioning load demand when the actual cooling load
generator load ratio, which means that the CRSC does and ambient temperature decreases. It explains that the coach
not need to run although the generator load ratio is only air-conditioning load can mainly be supplied by the ARSC in
89.9%. It also means that a lesser amount of waste heat the ACHRC during the entire air-conditioning season in
exhausted from the engine can drive the ARSC in the China and a lot of fuel oil can be saved if it replaces the
ACHRC to meet coach air-conditioning load. conventional air-conditioning system.
Figure 10 shows the variations of the COPint and COPcrs
with respect to the generator load ratio at different ambient
temperatures under case 1. Because the ambient temperature 6. CONCLUSIONS
increase makes both the COPars and the COPcrs reduce, the
COPint of the ACHRC drops off sharply from 14.85 to 1) On the basis of the technical requirements of WHRS
3.95 at the rated generator load when the ambient tempera- for automobiles, a novel ACHRC driven by gases
ture rises from 35  C to 40  C. Conversely, the COPars and and power from vehicle engines is proposed, in
COPcrs will increase with the ambient temperature dropping which R124–DMAC mixture is used as working fluid.
when the ambient temperature is lower than 35  C. Actually, It is comprised of the ARSC powered by exhaust gases
the cooling capacity of the given example is 30 kW. When and the CRSC driven by power. The ACHRC operat-
the ambient temperature is lower than 35  C and the gener- ing strategy is that the cooling capacity is first supplied
ator load ratio is 100%, the mass flow rate of the refriger- by the ARSC and the CRSC does not run until the
ant separated from strong solution in the generator ARSC cannot supply enough cooling capacity.
is larger than the rated refrigerant mass flow rate 2) Under the given operating conditions in which the
(0.1481 kg s1). The surplus refrigerant cannot fully evap- temperatures of cooling air, condensation and evapo-
orate because the heat transfer load and the area of the ration are 35  C, 55  C and 3  C, respectively, and
evaporator are designed in accordance with its rated load the coach air-conditioning load is 30 kW, the rated
(30 kW). Hence, when the ambient temperature is lower generator and absorber loads in the ARSC are
than 35  C, the generator load ratio can be reduced to meet 58.68 and 42.45 kW, respectively. When the waste
the coach air-conditioning load demand. heat load recovered by the generator from the gases
Generally, the designed or rated cooling capacity is a exhausted by the coach engine reaches or exceeds
maximum value for a vehicle air-conditioning system. its rated value, the air-conditioning load can be fully
The actual cooling load is usually lower than the rated load supplied by the ARSC and the COPint of the ACHRC
when the ambient temperature, climate and passengers reaches maximum of 14.85. Otherwise, the CRSC will
change during the air-conditioning season. Figure 11 run to make up for the lack of cooling capacity supplied
shows the variations of cooling load supplied by the ARSC by ARSC, and the COPint will be reduced.
and CRSC with respect to the generator load ratio under 3) There are two control strategies for the solution
different ambient temperatures and cooling load ratios. pump in the ARSC. One is to keep the pump flow

Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Absorption–compression hybrid refrigeration cycle S. XU, J. LI AND F. LIU

rate at a constant value (case 1), and the other is to comp = compression or compressor
keep the concentration difference between the strong e = evaporation or evaporator
and the weak solutions at a constant value (case 2). ex = heat exchanger
Although the pump power under case 2 is lower than fan = fan
that under case 1 while the generator load ratio is g = generation or generator
lower than 100%, the control of the pump under case int = integration
2 is very difficult. ref = refrigerant
4) The ambient temperature greatly affects the operating pump = solution pump
characteristic of the ACHRC. When the ambient tem- s = strong solution
perature rises from 35  C to 40  C, the maximum value sol = solution
of the COPint reduces quickly from 14.85 to 3.95. How- w = weak solution
ever, when the ambient temperature drops from 35  C
to 30  C, the generator load ratio reduces from 100%
to 89.9%. Similarly, the generator load ratio can also
ACKNOWLEDGEMENT
be reduced when cooling load ratio decreases, which
means that less waste heat exhausted from vehicle
This work is supported by the Natural Science Fund of China
engines can drive the ACHRC to meet the vehicle air- (NSFC) (grant no. 61076022).
conditioning demands. If it replaces the conventional
vehicle air-conditioning system, many fuel oil can be
saved during the air-conditioning season in China.
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Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er

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