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RESEARCH ARTICLE
SUMMARY
A novel absorption–compression hybrid refrigeration cycle (ACHRC) driven by gases and power from vehicle engines is
proposed in this article, in which R124–dimethylacetamide is used as working fluid. The ACHRC composes the absorption
refrigeration subcycle powered by exhaust gases and the compression refrigeration subcycle driven by power from
both automotive engines. It can also meet the technical requirements for vehicle air-conditioning systems. The thermal
calculation for the ACHRC was performed under the given operating conditions in which the temperatures of cooling
air, condensation and evaporation are 35 C, 55 C and 3 C, respectively, and the coach air-conditioning load is 30 kW.
The operating characteristics of the ACHRC, which vary with the generator load ratio and cooling air temperature, have
been simulated and analyzed. The simulation results show that the maximum integration coefficient of performance of
the ACHRC can reach 14.85 under the given operating conditions. Copyright © 2012 John Wiley & Sons, Ltd.
KEY WORDS
absorption–compression; exhaust gases; hybrid refrigeration cycle; vehicle engine
Correspondence
*Xu Shiming, Key Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education, School of Energy and
Power, Dalian University of Technology, Dalian, China.
†
E-mail: xsming@dlut.edu.cn
Although the waste heat refrigeration system (WHRS) Talbi et al. [7] explored the theoretical performance of
for automobile application is one of the perennial topics, four different configurations of a turbocharger diesel
it has not been developed to a significant state of maturity engine and ARS combination when operating under high
up to date. The reason is the specific technical require- ambient temperature of 35 C. The simulation results showed
ments of the WHRS for automobiles that an ARS interfaced with a Caterpillar diesel engine has
been used for cooling the charged air before ingestion to
➣The WHRS should be compact and light and the the engine cylinder or for other cooling purposes such as
components in WHRS could either be installed sepa- air-conditioning, and it was demonstrated that a diesel
rately or together to fit the narrow space of automobiles. absorption unit combination is a practical possibility.
➣The WHRS should be cooled by air directly. Yang et al. [8] studied two combined absorption/com-
➣The WHRS should function normally whenever the pression refrigeration cycles using NH3–H2O solution as
vehicle runs under any road condition such as bumping, working fluid to use the waste heat efficiently for a gas
slanting, swinging and speeding up or down. engine–driven heat pump running in cooling mode. The
➣The refrigerant and absorbent/adsorbent used in the combined cycle with one solution circuit was a conven-
WHRS should be nontoxic or low toxic, nonflammable tional absorption chiller with a mechanical compressor,
or low flammable and has suitable operating pressure using both work and heat output from an engine. The com-
and good heat and mass transfer characteristics. bined cycle with two solution circuits was a generalized
➣The WHRS should meet the automobile cooling require- version of the previous cycle, in which the condenser and
ment under any driving scenarios, such as during high- the evaporator were replaced by a second absorber and a
way driving, city driving, idling or in traffic jams. second generator. The primary energy ratio, defined as
the ratio of the design cooling capacity and the total energy
input to the engine, increased considerably for the com-
bined cycles compared with a conventional engine-driven
2. LITERATURE REVIEW compression cycle working with pure ammonia.
Hilali and Soylemez [9] presented an economic analysis
A thorough search of present open literature shows that and optimization method to estimate the optimum size of
there are several studies about the refrigeration technolo- absorption-type automotive air-conditioning systems pow-
gies driven by waste heat from automotive engines. ered by exhaust gases. Through a thermal analysis and
Koehler et al. [5] designed, built and tested a prototype thermoeconomic optimization for the absorption cooling
of a single-stage NH3–H2O absorption refrigeration system system, the authors stated that the absorption-type automo-
(ARS) for truck refrigeration powered by the exhaust gases tive air-conditioning system seems to be a viable alterna-
of the tractor. The prototype was tested for trailer tempera- tive to the commonly used automotive air-conditioning
tures between 20 C and 0 C and ambient temperatures systems of vapour compression type.
in the range of 20–30 C. The results showed that for ex- Talom and Beyene [10] modified and tested a 10.55 kW
haust gas temperatures of 440–490 C entering the genera- absorption chiller that was driven by exhaust gases and
tor and exhaust gas flow rate of 360 kg h1, cooling matched it to a 2.8 L V6 ICE. Mathematical model and ex-
capacities in the range of 6 to 10 kW and coefficient of perimental results suggested that the concept is thermody-
performance (COP) between 0.23 and 0.3 could be namically feasible and could significantly enhance system
obtained. The simulation results indicated that such a performance depending on the part load of the engine.
system will have sufficient capacity to satisfy 80% of the However, possible challenges faced during transient opera-
refrigeration needs of the truck when driving on level tions as well as issues related to scalability and reliability
roads. However, the authors also indicated that to address require further investigation.
this deficiency as well as the cooling requirements of the Manzela et al. [11] presented an experimental study of
truck in city driving conditions when the available heat an absorption–diffusion refrigerator using NH3–H2O solu-
from the engine exhaust gases will be even lower, an tion as working fluid. The refrigerator was powered by the
auxiliary cooling system will be required. exhaust gases of an ICE as its energy source. The experi-
Horuz et al. [4,6] used the exhaust gases of a 6-L turbo mental results showed that the refrigerator not only had
diesel engine to drive a 10 kW commercial NH3–H2O low COP and did not provide the cooling capacity needed
ARS for experimental investigation. The refrigeration unit for automotive application but also spent approximately 3
was powered up successfully to its rated capacity, but a h to reach a steady-state temperature of between 4 C and
significant reduction in capacity (down to 1 kW) was 13 C after it started up. However, the authors pointed
observed when the engine was run at low speeds. The out that a dedicated ARS may be able to take advantage
authors suggested that the exhaust gas–driven system of the exhaust gas power availability and provide the cool-
would provide an alternative to the conventional vapour ing capacity required for automotive air-conditioning.
CRS and its associated internal combustion engine (ICE). Besides the absorption refrigeration technology applied
However, suggestions were also made regarding the to recover the waste heat for automotive air-conditioning
operation of the ARS during off-road/slow running condi- or cooling, the adsorption refrigeration technology was
tions, and some problems need to be resolved in practice. also reported.
Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Absorption–compression hybrid refrigeration cycle S. XU, J. LI AND F. LIU
Suzuki [12] analyzed a design of an adsorption refriger- Christy et al. [20] researched a trailer refrigeration and
ation system (AdRS) using zeolite–water as working pairs bus air-conditioning ambient-air cooled adsorption system
for automobile air-conditioning and indicated that the using activated carbon–ammonia as the working pairs. The
overall heat transfer coefficient and system cycle time have sorption system was capable of maintaining temperatures
the most significant effects on the specific cooling power in the range of 18 C to 4.5 C for transport refrigeration.
(SCP); hence, it is possible to improve heat transfer char- The available heat from diesel engines in the power range
acteristics if the appropriate design of adsorbents and of 168 and 392 kW was determined to be between 40 and
bed configurations are made for improved heat transfer 140 kW from testing of the exhaust gases. The cooling
characteristics. requirement of large refrigerated semitrailers was consid-
Zhang and Wang [13,14] described a dual zeolite–water ered to be equal to the cooling capacities of the units
adsorption unit driven by automobile waste heat and usually installed on these vehicles, that is, around 15 kW.
addressed the fact that a low SCP is the primary technolog- Hu et al. [21] proposed a new composite zeolite/foam
ical limit associated using waste heat adsorption systems in aluminum material to enhance heat and mass transfer for
automobiles. An experimental intermittent zeolite–water adsorption refrigeration. The effective thermal conductiv-
adsorption cooling system driven by the exhaust gases of ity of this composite reached 2.89 W m1 K1. Authors
a diesel engine was set up. The COP of the system was calculated the performance of the composite zeolite/foam
0.38 and the SCP was 25.7 W kg1. The system studied aluminum–water mass recovery adsorption refrigeration
by the authors could meet the demands of the COP, but it device driven by engine exhaust gases. The results showed
was far from meeting the demands of the SCP. that the composite zeolite/foam aluminum–water system
Wang [15] reported that a prototype of waste heat has much higher COP and SCP when cycle time is short.
adsorption air-conditioning system with activated carbon– The conclusion was that an AdRS was only suitable for
ammonia for automobiles had been developed and tested. automobiles that are usually driven on the highway, such
The adsorption bus air-conditioning had a cooling capacity as long distance coach or truck because the driving scenar-
of approximately 20 kW, in which the continuous opera- ios or engine working conditions affect the performance of
tion was achieved with the operational phase change of adsorption refrigeration greatly.
two adsorbers. The research results showed that automo- Comparing with ARSs, the drawbacks of AdRSs are
bile air-conditioning driven by the exhaust gases is very that the SCP and the COP of AdRSs are too low to meet
attractive because of the use of natural refrigerants and at the requirements of the application. It is not enough just
nearly no energy cost. However, there are many difficulties to resolve the problems such as directly cooled by air,
for its application in practice, such as the size of an adsorp- directly chilled by refrigerant and separate installation, as
tion air-conditioning system is much bigger than a normal well as overcoming difficulties like oversized, overweight,
electric-driven vapour compression system and the cooling vacuum leakage, poor mass and heat transfer. The adsorp-
supply stability is difficult to control. tion deterioration of adsorbent is also nonnegligible. It
Meunier [16] also discussed adsorption air-conditioning shortens the life span of AdRSs. However, the conven-
for automobiles as a very challenging possibility for adsorp- tional ARSs also cannot meet the requirements completely
tion cooling. The author stated that car air-conditioning is an because of the difficulty of holding liquids in an acceler-
ideal solution for sorption systems to be competitive from the ated, moving system and the toxicity and corrosiveness
global warming point of view, even with low COP. The of liquid for the aqueous ammonia system or the over-
technological difficulties were the need for light and compact sized, overweight, vacuum leakage for the aqueous lithium
units, the requirement for efficiency improvement and the bromide system.
heat transfer intensification in the adsorbers to reduce the size
and weight of the units.
Lu et al. [17] and Shu et al. [18] developed and 3. THE ABSORPTION–COMPRESSION
conducted an experimental study of a locomotive driver HYBRID REFRIGERATION CYCLE
cabin air conditioner driven by the exhaust gases from DESIGN
the locomotive engine using zeolite–water as working pair.
This air conditioner was based on a laboratory prototype 3.1. The absorption–compression hybrid
developed by Shu et al. [19]. The cooling power of such refrigeration cycle proposed
an air conditioner under typical running conditions ranged
from 3 to 5 kW, with a COP of 0.21. The temperature In fact, the waste heat generated from vehicle engines
inside the cabin was between 4 C and 6 C lower than that depends on the driving scenarios. The waste heat is too
of the ambient temperature. This system had a problem small to drive the WHRS to meet the vehicle cooling
similar to that of the system studied by Zhang [14], with demands when the vehicle runs under the idling or traffic
respect to the cooling of the adsorbent in the adsorption jam conditions. Therefore, ARSs or AdRSs powered only
phase. In the experiments with this machine, the temp- by waste heat cannot resolve the inconsistency between
erature of the adsorbent bed at the end of the adsorption the vehicle cooling demands and the supplies by these
phase was close to 90 C, which greatly reduced the systems. Hence, we have proposed a novel absorption–
cooling performance. compression hybrid refrigeration cycle (ACHRC) driven
Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
S. XU, J. LI AND F. LIU Absorption–compression hybrid refrigeration cycle
by waste heat and power from vehicle engines, as shown in supply partial or total cooling demand. The partial or full
Figure 1. The ACHRC comprises two subcycles. One is refrigerant vapour from the evaporator is sucked and
the absorption refrigeration subcycle (ARSC) driven by compressed by the compressor (E) in the CRSC. The
gas heat and the other is the compression refrigeration vapour discharged from the compressor flows through a
subcycle (CRSC) driven by power. one-way valve and mixes with the vapour from the separa-
tor and then flows into the condenser. A high-efficiency
vapour–oil separator (F) and an accumulator (M) are set
3.2. Working process up to prevent the lubrication oil in the compressor from
entering the ARSC and to prevent the liquid from entering
The working process of the ACHRC is described as fol- the compressor.
lows. In the ARSC, the refrigerant vapour from the fan-coil The operating strategy of the ACHRC is that the ARSC
evaporator (K, L) enters the bottom of the vertical fin-tube is primary to the CRSC operation, which means that the
bubble absorber (H) cooled directly by ambient air and cooling capacity for automobiles is first supplied by the
forms bubbles in the tubes. Bubbles are absorbed by the ARSC and the CRSC then supplies the insufficient part
weak solution from the solution heat exchanger (O), and under most vehicle driving conditions. Under idling and
the weak solution becomes the strong solution. The traffic jam conditions, the CRSC supplies the total cooling
absorption heat is rejected into the environment by cooling load.
air produced by a cooling fan (J). The strong solution from The generator and absorber are both important equip-
the top of the absorber is pumped by a solution pump (N) ment in the ARSC. Their structures, sizes, weights and
into the multithread coil generator (A) through the solution working characteristics determine whether the ACHRC
heat exchanger where it is heated. The solution in the can be applied in automobiles or not. The multithread coil
generator is continuously heated by the gases exhausted generator and the vertical fin-tube bubble absorber are
from an ICE (C), and the refrigerant vapour is partially specially designed for replacing the conventional shell-tube
separated from it. The vapour–liquid mixture from the gen- generator and fall-film absorber in holding liquids and de-
erator flows into a separator (B) in which the vapour and creasing the amount of the working fluid charged into the
liquid are separated. The refrigerant vapour flows through ACHRC. Their structures are shown in Figures 2 and 3.
a one-way valve (G) and into the condenser (I) and is con-
densed. The condensation heat is directly rejected by the
cooling air. The refrigerant liquid passes through the throt- 3.3. Working fluid
tle and flows into the evaporator in which the refrigerant
evaporates, and a cooling effect is produced. The weak The conventional working fluids are unsuitable for the
solution from the separator flows through the solution heat ACHRC. For ARSs using LiBr–H2O solution as working
exchanger and the control valve (D), and the temperature fluid, very low operating pressure results in huge equip-
and the pressure of the solution decease. Finally, the weak ment volume, weight and leak risk. In addition, for ARSs
solution enters the absorber. using H2O–NH3 solution as working fluid, the corrosion,
When the cooling capacity of the ARSC cannot meet toxicity and high working pressure also result in large
the cooling demands for vehicles, the CRSC will run to equipment volume and weight.
Gas
Cooling air
Engine
Waste heat Power
Cold Air
Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Absorption–compression hybrid refrigeration cycle S. XU, J. LI AND F. LIU
Absorption heat; qa ¼ hv6 þ f hl9 hl10 hl9 (3)
Solution heat exchanging heat; qex ¼ ðf -1Þ hl7 hl8
¼ f hl12 hl11
(4)
f Δp
Solution pump specific work wpump ¼
1000rpump
Molecular Evaporation
Molecular weight Density Specific heat Boiling latent Critical Critical pressure
Medium formula (g mol1) (kg m3) (kJ kg1 C1) point ( C) heat (kJ kg1) temperature ( C) (MPa)
Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
S. XU, J. LI AND F. LIU Absorption–compression hybrid refrigeration cycle
4.2. Models of the CRSC vehicles except for the solution pump. Therefore, the
integration COP (COPint) of the ACHRC is defined as
hv2s hv6
Compressor specific work wcomp ¼ hv2 hv6 ¼
is;comp
Q0
(7) COP int ¼ (17)
Ncomp þ Npump þ Nfan
qe;crs hv hl4
Coefficient of performance COPcrs ¼ ¼ 6
wcomp wcomp Here, Nfan is the power consumed by two fans (J and K
(8) in Figure 1) in the ACHRC.
Value 30 35 45 3 55 55 50
Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Absorption–compression hybrid refrigeration cycle S. XU, J. LI AND F. LIU
Cooling load Inlet temperature Evaporation Superheat degree Supercooling degree Isentropic
Item (kW) of cooling air ( C) temperature ( C) of vapour ( C) of liquid ( C) efficiency (%)
Value 30 35 3 5 3 70
Parameter
Equipment Status point Temperature ( C) Pressure (MPa) Mass fraction Mass flow rate (kg s1) Load (kW)
Parameter
Equipment Status point Temperature ( C) Pressure (MPa) Mass flow rate (kg s1) Volume flow rate (m3 s1) Load (kW)
4
5 3 0.1765 0.1481 1.04 10 30.00
Evaporator
6 8 0.1765 0.1481 1.08 102
6 8 0.1765 0.1481 1.08 102 11.30
Compressor
2 110 0.8641 0.1481 1.26 103
3 110 0.8641 0.1481 1.26 103 41.30
Condenser
4 52 0.8641 0.1481 1.18 104
COPcrs 2.66
is kept at 10 C, the condensation temperature will 5.2.1. Simulation results and analysis
decrease in the event where the CRSC runs alone. Under the given working conditions, when the ARSC
or the CRSC runs alone, the thermal calculation results
5.2. Simulation assumptions are listed in Tables IV and V, respectively, in which the
power consumed by the two fans is not considered in
(1) The flow resistance of the working fluid in the COP. All devices in the ACHRC can be designed or
ACHRC is negligible and the generation pressure selected by the results.
equals to the condensation pressure. The gas waste heat from automotive engines is a type of
(2) The absorption pressure is 10 kPa lower than that of limited heat resource, and its parameters of gas temperature
the evaporation pressure, considering the static pres- and mass flow rate vary with change in engine output. After
sure produced by the liquid column in the absorber. the structural form and heat transfer area of the generator is
(3) The heat loss in the refrigeration system is neglected. fixed, the generator load will be affected by the waste heat
(4) The isentropic efficiency of the compressor is 70%, parameters, which results in the cooling capacity supplied
and the efficiency of the solution pump is 60%. by the ARSC and CRSC altering. Therefore, the generator
(5) The power consumed by two fans is 1.1 kW. load ratio is defined as follows:
Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
S. XU, J. LI AND F. LIU Absorption–compression hybrid refrigeration cycle
Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Absorption–compression hybrid refrigeration cycle S. XU, J. LI AND F. LIU
Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
S. XU, J. LI AND F. LIU Absorption–compression hybrid refrigeration cycle
Int. J. Energy Res. (2012) © 2012 John Wiley & Sons, Ltd.
DOI: 10.1002/er
Absorption–compression hybrid refrigeration cycle S. XU, J. LI AND F. LIU
rate at a constant value (case 1), and the other is to comp = compression or compressor
keep the concentration difference between the strong e = evaporation or evaporator
and the weak solutions at a constant value (case 2). ex = heat exchanger
Although the pump power under case 2 is lower than fan = fan
that under case 1 while the generator load ratio is g = generation or generator
lower than 100%, the control of the pump under case int = integration
2 is very difficult. ref = refrigerant
4) The ambient temperature greatly affects the operating pump = solution pump
characteristic of the ACHRC. When the ambient tem- s = strong solution
perature rises from 35 C to 40 C, the maximum value sol = solution
of the COPint reduces quickly from 14.85 to 3.95. How- w = weak solution
ever, when the ambient temperature drops from 35 C
to 30 C, the generator load ratio reduces from 100%
to 89.9%. Similarly, the generator load ratio can also
ACKNOWLEDGEMENT
be reduced when cooling load ratio decreases, which
means that less waste heat exhausted from vehicle
This work is supported by the Natural Science Fund of China
engines can drive the ACHRC to meet the vehicle air- (NSFC) (grant no. 61076022).
conditioning demands. If it replaces the conventional
vehicle air-conditioning system, many fuel oil can be
saved during the air-conditioning season in China.
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DOI: 10.1002/er