PAPER CRAFT

Assembly Instructions

Thank you for downloading the "SR400"paper craft model. By simply

following this manual while referring to the names and numbers shown
on the parts sheets, you can assemble an authentic-looking replica of
the SR400.

Assembly instructions: Fifteen A4-sized sheets.

Paper craft: Seventeen A4-sized sheets with 223 parts in all

These instructions apply only to the "SR400." These Paper Craft parts are
easier to work with when printed out on strong, thick paper (like postcard
stock).

In creating these Paper Craft models we use 135kg

Kent paper stock (0.18mm).

2003.4.25
 Note

TO BEGIN Basic working method and markings

Tools and materials needed Solid lines

-Ruler -Scissors - Blade cutter or "Exacto-knife" - Awl or Fold along these lines. The printed
other pointed tool (for making a folding crease) - Felt surface should be on the outside of
pen - Pin set - Glue - Hand towel ( for cleaning your the folded shape.
fingers) - Dictionary or other heavy book ( to press the
papers flat)
Broken lines
Items of Caution
Fold along these lines. The printed
*Take care when using sharp or pointed objects or when
surface should be on the inside of
using bladed cutting tools. Place a heavy sheet of paper
the folded shape.
under the paper you want to cut.
*Use glue and other adhesives only in well-ventilated
areas. Dotted line
*When printing, use a slightly reduced font size as there
are many differences in dimensions depending on the Cut along these lines
type of printer used.

HOW TO ASSEMBLE
Do not fold or cut the parts
*Follow the working method and markings carefully. marked .
*Cut carefully along the outer line with a cutting blade,
Exacto-knife or scissors.

One - point Advice Cut out parts marked with an as-

terisk (*).
*Cut carefully with a cutting blade, Exacto-knife or
scissors.

*For folding parts, first use an awl or other pointed

tool to make a light crease along the dotted or solid
line. This will make the folds straight. Avoid making
strong creases, as this will cause the paper to tear. Red dots are the reference positions
for gluing surfaces.
*As an adhesive, white wood glue is recommended.
Avoid over-application as this will cause the paper
to wrinkle.

*Before beginning assembly, test adhesive amounts

on extra paper.

*Occasionally, white spots will be apparent on folds

and cuts. Use a marker or pencil to fill-in these spots.
It is recommended that this be done after each stage
of assembly because coloring becomes more diffi-
cult once parts are assembled.

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 1 Assembling the Fuel Tank & Seat
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Fuel Tank Fold each relevant part according to the assembly symbols.
Sheet A, 5 parts in total Please use the dots on each component as reference when gluing surfaces.

A-4

Fold and glue the corresponding tabs (dotted parts)

so that they make good symmetrical pairs.

A-3
A-5

Reference photo

A-4
A-1
A-2

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 2 Assembling the Steering
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Steering Fold each relevant part according to the assembly symbols.

Sheet B, 39 parts in total Please use the dots on each component as reference when gluing surfaces.

[ Upper Steering Column ]

B-38 Insert B-19 through B-5 and B-6, then fold B-19
B-8
as indicated with the arrows in the drawing.
B-37

B-6 B-5 B-39

B-19
B-36

B-15
B-9
B-14
B-4
B-13
B-12 DO NOT glue the upper and the lower
B-18 parts of the steering column at this B-16
stage.
B-17

[ Lower Steering Column ] [ Telescopic Front Fork ]

Assemble both forks. The dia-
gram shows how the right front
fork looks. The numbers within
the parentheses indicate the parts
B-32 B-11 for the left front fork.
B-10
B-20 (24)

B-22 (26)
B-2 B-31
B-1
B-33 B-3
B-21 (25)
B-34

B-30 Reference photo

B-35

[ Front Fork ]
B-23 (27)

B-28 (29)

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 3 Assembling the Frame -A
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Frame Fold each relevant part according to the assembly symbols.

Sheet C, 78 parts in total Please use the dots on each component as reference when gluing surfaces.

1 2 C-65

C-76
C-67
C-75

C-74

C-64

C-66

C-54
3 4 C-72

C-68
C-53 C-71
C-70
C-52
C-69
C-49

C-51
C-50
C-73

C-63
5
C-62 C-60
C-61 C-56
C-59

C-55

C-57

C-58

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 3 Assembling the Frame -B
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Frame Fold each relevant part according to the assembly symbols.

Sheet C, 78 parts in total Please use the dots on each component as reference when gluing surfaces.

C-28 4
C-25 C-15
C-29
C-11
C-1
C-6 C-7
C-13 C-78
C-12
C-14 C-10 C-26
C-4
C-77
C-5 C-17
C-47
3 C-19
C-22
C-48
C-2
C-9
C-24 C-8
C-45 C-16
C-44 C-18
C-3 C-39
C-21

C-43 C-27 2
C-40 C-38
C-46
C-20
C-30
C-41 C-33
C-34
C-42
C-36 C-37 3
C-35
C-31
C-23 C-32
1
5 Reference photo

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 4 Assembling the Engine
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Engine Fold each relevant part according to the assembly symbols.

Sheet D, 24 parts in total Please use the dots on each component as reference when gluing surfaces.

D-3 D-2 D-1

D-4

D-5 D-6

D-7

D-17 D-16
D-10 D-8

D-12
D-14
D-9 D-18
D-13

D-19
D-23
D-20

D-21
D-11

D-15

D-22

D-24
Reference photo

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 5 Assembling the Exhaust Pipes & Rear Fender
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Exhaust Pipes Fold each relevant part according to the assembly symbols.
Sheet E, 9 parts in total Please use the dots on each component as reference when gluing surfaces.

E-4

E-3 E-6
E-1 E-5
E-2

E-9

E-7
E-8

Reference photo

Rear Fender Fold each relevant part according to the assembly symbols.
Sheet F, 4 parts in total Please use the dots on each component as reference when gluing surfaces.

F-1

F-2 F-3

F-4

Reference photo

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 6 Assembling the Rear Arm
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Rear Arm Fold each relevant part according to the assembly symbols.
Sheet G, 25 parts in total Please use the dots on each component as reference when gluing surfaces.

Glue G-24 (the grab bar)

AFTER all parts are as-
G-24 sembled and completed.

G-9

G-12
G-10
G-13

G-11 G-14
G-8
G-22
G-15
G-4 G-21
G-16 G-25
G-19
G-17

G-3

G-23 G-7
G-20 G-18

G-2
G-1
G-6

G-5

Reference photo

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 7 Assembling the Side Covers & Intake
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Side Covers Fold each relevant part according to the assembly symbols.
Sheet H, 2 parts in total Please use the dots on each component as reference when gluing surfaces.

Assemble both side covers.The diagram shows how the right

side cover looks.The numbers within the parentheses indi-
cate the parts for the left side cover.

H-9(10)

Reference photo

Intake Fold each relevant part according to the assembly symbols.

Sheet H, 8 parts in total Please use the dots on each component as reference when gluing surfaces.

H-4
H-8
H-5

H-3

H-1

Reference photo

H-6

H-7
H-2

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 8 Assembling the Front Tire
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Front Tire Fold each relevant part according to the assembly symbols.
Sheet I, 15 parts in total Please use the dots on each component as reference when gluing surfaces.

*Glue the completed front wheel to the assembled front tire.

I-6
[Front tire]

I-15

I-14

I-11

I-12
[Front wheel]

I-4 I-13
I-7

I-8 I-5

I-1
I-2
I-9

I-10

I-3

Reference photo

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 9 Assembling the Rear Tire
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Rear Tire Fold each relevant part according to the assembly symbols.
Sheet J, 14 parts in total Please use the dots on each component as reference when gluing surfaces.

*Glue the completed rear wheel to the assembled rear tire.

J-4
[Rear tire]

J-12

J-11

J-10

J-13

J-14

[Rear wheel] J-6

J-5

J-7

J-1
J-2 J-9
J-3 J-8

Reference photo

- 12 -
 10 Finish

Please use the dots on each component as reference when gluing surfaces.

Fuel Tank & Seat

Assembly Instructions
Grab Bar
glue the assembled parts in numerical Rear Fender
order 1 through 11 . Exhaust Pipe
Upper Steering Column
1 Glue the engine to the frame.
2 Glue the rear arm to the engine and the frame.
3 Glue the air filter to the engine and the frame.
4 Glue the rear tire to the rear arm.
5 Glue the rear fender to the frame.
6 Glue the exhaust to the engine and the frame.
7 Insert the upper steering column in the frame and then
glue this part to the lower steering column.
8 Glue the front tire to the lower steering column.
9 Glue the right and left side covers. Engine
10 Glue the fuel tank/seat to the frame.
11 Glue the grab bar to the rear arm. Rear Tire

Rear Arm

Intake
Lower Steering Column Frame
Side Cover

Front Tire

- 13 -
 11 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.

RIGHT FRONT

Intake Side Cover Fuel Tank & Seat

H-1 H-7 H-9 A-1

H-2 H-8 H-10 A-2
H-3 A-3
H-4 A-4
H-5 A-5
H-6

Rear Tire Exhaust Pipe Engine Front Tire Steering

J-1 J-7 J-13 E-1 E-7 D-1 D-7 D-13 D-19 I-1 I-7 I-13 B-1 B-7 B-13 B-19 B-25 B-31 B-37
J-2 J-8 J-14 E-2 E-8 D-2 D-8 D-14 D-20 I-2 I-8 I-14 B-2 B-8 B-14 B-20 B-26 B-32 B-38
J-3 J-9 E-3 E-9 D-3 D-9 D-15 D-21 I-3 I-9 I-15 B-3 B-9 B-15 B-21 B-27 B-33 B-39
J-4 J-10 E-4 D-4 D-10 D-16 D-22 I-4 I-10 B-4 B-10 B-16 B-22 B-28 B-34
J-5 J-11 E-5 D-5 D-11 D-17 D-23 I-5 I-11 B-5 B-11 B-17 B-23 B-29 B-35
J-6 J-12 E-6 D-6 D-12 D-18 D-24 I-6 I-12 B-6 B-12 B-18 B-24 B-30 B-36

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 12 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.

LEFT REAR
Rear Arm
G-1 G-6 G-11 G-16 G-21
G-2 G-7 G-12 G-17 G-22
G-3 G-8 G-13 G-18 G-23
G-4 G-9 G-14 G-19 G-24
G-5 G-10 G-15 G-20 G-25

Frame Rear Fender

C-1 C-7 C-13 C-19 C-25 C-31 C-37 C-43 C-49 C-55 C-61 C-67 C-73 F-1
C-2 C-8 C-14 C-20 C-26 C-32 C-38 C-44 C-50 C-56 C-62 C-68 C-74 F-2
C-3 C-9 C-15 C-21 C-27 C-33 C-39 C-45 C-51 C-57 C-63 C-69 C-75 F-3
C-4 C-10 C-16 C-22 C-28 C-34 C-40 C-46 C-52 C-58 C-64 C-70 C-76 F-4
C-5 C-11 C-17 C-23 C-29 C-35 C-41 C-47 C-53 C-59 C-65 C-71 C-77
C-6 C-12 C-18 C-24 C-30 C-36 C-42 C-48 C-54 C-60 C-66 C-72 C-78

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