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System Description
Printed Nov 2002
Book No. 1810570-02 V 3
Alfa Laval reserves the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
SE - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB 2002.
Contents
2 The Process............................................. 8
2.1 Principle ..............................................8
2.2 Process Cycle Start.......................10
2.3 Discharge..........................................12
2.4 Increased Water Content ............13
1810570-02
S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION
2 1810570-02
S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION 1 SYSTEM OVERVIEW
1 System Overview
The Separation Unit is designed for cleaning of Cleaned oil leaves the separator through the oil
fuel and lube oils for diesel engines, and fuel oil outlet while separated water and sludge
for gas turbine engines, in marine and power accumulate at the periphery of the rotating
applications. separator bowl.
Heated oil is fed through the separator to clean The control unit supervises the entire
the oil from solid particles and water. operation of the separation system, performing
monitoring, control, and alarm functions.
The basic separation unit comprises:
The process adapts automatically to certain
• A separator.
changes in conditions, such as increased water
• Ancillary equipment including control content in the unprocessed oil, high or low oil
cabinet. feed temperature, etc.
• Optional equipment such as, sludge
removal kit, butterfly valve, vibration sensor,
junction box for free positioning of the
control cabinet, etc.
The unit can be complemented with optional
equipment such as feed pump, heating system,
and flow regulation, in the form of a single or
double module.
1810570-02 1
1 SYSTEM OVERVIEW S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION
Feed pump
Feeds
unprocessed oil to the
separator.
Unprocessed oil
inlet
Oil return
Conditioning water
Opening water
Water inlet
Closing water
2 1810570-02
S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION 1 SYSTEM OVERVIEW
Control unit Pressure transmitter, oil Water transducer (MT50) Regulating valve (RV4)
(PT4) To manually regulate the
Supervises the separation Measures change in water
system. Measures the pressure in content in the cleaned oil, backpressure in the
the oil outlet, and signals the and signals the control clean oil outlet.
control unit. unit.
Pneumatically controlled
shut-off valve (V4)
Closes the clean oil outlet.
Water drain
Pressure transmitter,
water (PT5)
Drain valve (V5)
Measures the pressure in
the water drain outlet, and Opens to drain separated water
signals the control unit. from the separator.
1810570-02 3
1 SYSTEM OVERVIEW S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION
Combined regulating
valve (RV4) and shut-off
valve (V4)
Pressure
transmitter, oil
inlet (PT1)
Pressure transmitter,
oil outlet (PT4)
Oil recirculation
Control unit
EPC50
Change-over
valve (V1)
Pressure
Oil in transmitter,
water (PT5)
Oil out
Water
out Drain valve
(V5)
Sludge
outlet
P0 0 3 7 3 5 A
4 1810570-02
S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION 1 SYSTEM OVERVIEW
1810570-02 5
1 SYSTEM OVERVIEW S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION
1.5 Modules
P0 0 4 1 4 1 A
1.5.2 Single Module with Heatpac® EHS Heater
P004151A
6 1810570-02
S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION 1 SYSTEM OVERVIEW
P004161A
1.5.4 Double Module with Heatpac® EHS Heater, In-Line
P0 0 4 1 8 1 A
1810570-02 7
2 THE PROCESS S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION
2 The Process
2.1 Principle
During the separation process, sludge and
water accumulate at the periphery of the
separator bowl. Oil
Sludge and
water
P00356BA
Sludge and water are discharged at preset time
intervals. During discharge, the oil inlet is
closed.
P00356CA
Excessive water can also be drained from the
separator bowl between discharges.
Water
P00356DA
8 1810570-02
S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION 2 THE PROCESS
P0 0 3 5 6 EA
1810570-02 9
2 THE PROCESS S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION
P 0 0 3 5 6 FA
ensure the bowl is empty. The control unit then
starts the process cycle.
P0 0 3 5 6 G A
2 The control unit registers the time taken for
water addition. This water flow reference
value is later used to calculate the correct
amount of conditioning water and
displacement water to be added.
P00356OA
10 1810570-02
S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION 2 THE PROCESS
P0 0 3 5 6 N A
5 The change-over valve opens so that oil is
directed to the separator bowl. When
pressure in the oil outlet is sensed, the
pressure sensor (PT) signals the control unit.
The control unit calculates and stores the
time taken to add oil to the bowl.
P00356MA
The cleaning process is now running.
Unprocessed oil is fed to the separator, and clean
oil is pumped from the separator.
1810570-02 11
2 THE PROCESS S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION
2.3 Discharge
The separator discharges after a preset time has
elapsed. The following sequence takes place:
P0 0 3 5 6 R A
3 After the calculated time for displacement
water addition has elapsed, the separator
discharges.
P00356JA
separation cycle begins.
12 1810570-02
S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION 2 THE PROCESS
P00356KA
3 If there is still an increase in water content,
the drain valve opens again. If the water
content is still high after the drain valve has
opened five times, a discharge is initiated.
1810570-02 13
2 THE PROCESS S-TYPE SEPARATION SYSTEM SYSTEM DESCRIPTION
14 1810570-02