Apparel Production Planning & Control

Assignment on capacity planning & scheduling

BFT-V (July-Dec 2020)
TOTAL MARKS : 15 (1B)
Name of the Student : Roll No. Date

_________________________________________________________________________________________

In a garment industry there are different order quantities with delivery dates for each style as 1A,2B,3C,4D,5E mentioned in
the “production order control record” sheet . You have to calculate the deliverables based on the following parameters.

Production cycle times

1. Complete cutting- 04 days after cut issue

2. Complete sewing- 09 days after complete cutting

3. Complete finishing- 04 days after complete sewing

Calendar

Month Monday Tuesday Wednesday Thursday Friday Saturday Sunday

October 1 2 3 4 5 6 7
8 9 10 11 12 13 14
15 16 17 18 19 20 21
22 23 24 25 26 27 28
29 30 31

Month Monday Tuesday Wednesday Thursday Friday Saturday Sunday

 November 1 2 3 4
5 6 7 8 9 10 11
12 13 14 15 16 17 18
19 20 21 22 23 24 25
26 27 28 29 30
*Working days from Monday to Friday
*Garments received into warehouse are considered ready for delivery
Assignment output(Deliverables)

1. Prepare a planned completion schedule in all the Departments for each style.(4.5 Marks)

i. Complete cutting

ii. Complete sewing

iii. Complete finishing into ware house

2 .Each day the planning department receives the information on different styles completed in three departments are
cutting /sewing/finishing .Based on daily report an extract of actual daily cutting/sewing/finishing for all styles are as
follows.

a. Enter the information on the following “production order control record” (03 Marks)

b. If the daily capacity of all the departments is 3000 garments /day, then calculate the average utilization of
cutting/sewing/finishing capacity during the above days. (4.5 Marks)

c. Write down your observation regarding the problems of the above factory. (03 Marks)
 Production Order Control Record

Styl Quantity Date Planned Complete Planned Complete Planned Complete Total Ready for
e issued Cutting cutting Sewing Sewing Finishing Finishing customer
No. Delivery
Issue cut Plan Actual Plan Actual Plan Actual Plan Actual

Date Qty Date Qty Date Qty Date Qty Date Qty Qty Qty

1A 2600 2600 1stOct 26th Oct

800 790 2nd Oct 25th Oct

2B

3C 2600 2740 2nd Oct 26th Oct

4D 3000 2980 3rd Oct 26th Oct

5E 2200 2150 4th Oct 10th Nov