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Trends in Food Science & Technology 100 (2020) 67–76

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Trends in Food Science & Technology


journal homepage: www.elsevier.com/locate/tifs

A systematic review on the recent advances of the energy efficiency T


improvements in non-conventional food drying technologies
Abhay Menona, Valentina Stojceskaa,b,∗, Savvas A. Tassoua,b
a
Brunel University London, Institute for Energy Future, Centre for Sustainable Energy in Food Supply Chain, Uxbridge, Middlesex, UB8 3PH, UK
b
Brunel University London, College of Engineering, Design and Physical Sciences, Uxbridge, Middlesex, UB8 3PH, UK

A R T I C LE I N FO A B S T R A C T

Keywords: Background: The conventional drying technologies presently used in the food industry are hot-air based systems
Drying food materials that are normally considered as an energy intensive processes with higher green-house gas emissions accounting
Hybrid drying systems approximately 15% of the overall manufacturing expenses. The most common drying processes used for the
Heat pump assisted drying preservation of the food materials are conventional thermal drying, which proved to be a high energy consuming
Super-heated steam
process. With the world progressing towards the application of green technology and sustainable methods, the
Vacuum drying
Microwave drying
use of alternative energy efficient drying systems are of paramount importance.
Refractance window Scope and approach: This paper extensively reviewed the energy efficiency and techno-economic performances
Ohmic heating of a number of non-conventional drying technologies that are currently used in the food industry for drying of
Electro osmosis the food materials. The reviewed drying technologies include: hybrid systems, heat pumps, super – heated steam,
vacuum, microwave, refractance window®, electrotechnologies, ohmic, adsorption mediated and impingement.
Key findings and conclusions: It was found that the hybrid drying systems with the solar drying input and re-
fractance window® drying were among the most promising energy efficient drying methods that could be po-
tentially used for drying of the food materials in industrial processes.

1. Introduction Atuonwu, Jin, Straten, Antonious, & Boxtel, 2011). The other draw-
backs are longer drying times, non-uniform exposure on the tempera-
Drying technologies are very important unit operations for reducing ture and hardening of the food materials. In order to avoid those issues,
moisture content with a great application to the food manufacturing the food industry is motivated to work on the improvement of the ex-
sector. The final products are typically in the form of powder, flakes, isting drying technologies and development of drying alternative
granules, sheets or particles in various shapes depending on the man- technologies.
ufacturer's requirement and type of the drying technologies used In the recent years, the governmental bodies across the world have
through the process. Those processes normally facilitate long-term implemented a number of environmental laws and regulations for the
storage, prevent microbial contamination and other detrimental che- industries in order to reduce energy consumptions and GHG emissions.
mical reactions in the food materials such as enzymatic and non-en- It is expected that the new generation of dryers and drying technologies
zymatic browning, and nutrient retention such as macronutrients promote more sustainable development with higher thermal and energy
(proteins, sugars, fibres vitamins and minerals) or bioactive compounds efficiency, lower operation costs and improve product quality.
(phenolic compounds, carotenoids, isoflavones). In terms of energy In terms of the amount of the scientific research performed on the
efficency, over 85% of all industrial thermal dryers used in the food innovative food drying systems, there was a clear tendency of in-
industry are conventional using 12–20-% from the overall energy creasing a number of publications arising from various countries in
consumption, which corresponds to 30% of energy efficency and 90% every aspect and discipline. A total of 539 593 articles were revealed for
of the overall processing costs (Raghavan et al., 2005; Gremmen, van the syntax string < drying > via the search tool of Web of Science
Haperen, & Lamerichs, 2009). Around 35–45% of the energy input is during 1970–2019. There were a total of 357 193 articles for the syntax
wasted as the hot exhaust gases, incurs high energy losses and emits string < food drying > . Unfortunately, the research for the
high GHG emissions (Tippayawong, Tantakitti, & Thavornun, 2008; syntax < Energy efficiency of food drying > resulted with 864 articles


Corresponding author. Brunel University London, Institute for Energy Future, Centre for Sustainable Energy in Food Supply Chain, Uxbridge, Middlesex, UB8
3PH, UK.
E-mail address: valentina.stojceska@brunel.ac.uk (V. Stojceska).

https://doi.org/10.1016/j.tifs.2020.03.014
Received 9 June 2019; Received in revised form 9 October 2019; Accepted 13 March 2020
Available online 16 March 2020
0924-2244/ © 2020 Published by Elsevier Ltd.
A. Menon, et al. Trends in Food Science & Technology 100 (2020) 67–76

Fig. 1. Publication trends in food drying from the year 2000–2019.

from 1976 to 2019. For example, from 2014 to 2019 the percentage of ton P (1 − mf )10−6
DE =
total number of the articles on energy evaluation of food drying to the Mi (mi − mf ) 4
total number of articles in food drying is just 2.77% (Fig. 1).
The main purpose of this article was to critically analyse the re- Where, ton (s) is the exposure time of microwave drying at applied
ported energy efficiency values of various non-conventional drying power input, P (W), Mi is the initial mass of the sample (kg). The initial
technologies that are used in the food processing. The data from this and final moisture contents are mi (kg) and mf (kg), respectively.
work puts together a representative number of related studies on non- An alternative method of calculating the energy efficiency of dryers
conventional drying technologies that have the potential to reduce the is specific moisture extraction ratio (SMER) (kg/kWh). The equation to
energy consumption and GHG emissions. calculate SMER is shown in Equation (5).
amount of water evaporated
SMER =
2. Calculation of energy efficiency energy used 5
Similar to SMER, specific energy consumption (SER) of various
There is a great debate among the scientific community with regard
drying systems have been reported by various researchers to denote the
to use an appropriate method to calculate energy efficiencies of drying
energy consumptions of various dryers. SER is determined to be the
systems. The basic approach to evaluate energy efficiency [η], is to
ratio of energy consumption (Ec) to the mass of sample ms(g) in dry
calculate the ratio between the energy required for drying of food
basis or as the ratio of energy consumption to the mass of water mw (g)
materials [Er], and the energy supplied [Es]. Equation (1) shows the
removed from the sample during the drying process [Eqns (6) and (7)]
basic calculation of η:
(Calín-Sanchez et al., 2014).
Er
η= Ec
Es 1 SER = (kWh /g)
ms 6
About 85% of dryers used for industrial food manufacturing pur-
Ec
poses are convective type with low energy efficiency rating (Mujumdar SER = (kWh /g)
& Beke, 2003). The energy efficiency for convective dryers, ηcov, is mw 7
calculated based on the temperature of the drying medium at the inlet, During the course of drying, the SMER value gradually decreases as
Tin, outlet Tout, and the ambient air temperature, Tamb. Equation (2) the removal of water considerably reduces due to the moisture deficit at
shows the calculation of energy efficiency (ηcov) in convectional drying the surface of the drying product. In theory, the maximum SMER value
system: for conventional drying unit is 1.55 kg/kW.h, which is the latent heat of
Tin − Tout water evaporation at 100 °C (Strumillo, Jones, & Zylla, 1995).
ηcov = It is worth to mention that those equations (1)–(7) do not take into
Tin − Tamb 2
account the influence of renewable energy on the final value of parti-
Equation (2) is applicable only if all the temperatures in the drying cular ratio.
system remains constant and is based on the assumption that the
maximum energy input to the sample was equivalent to the energy 3. An overview of the energy efficiencies of the various non-
consumed for the removal of moisture, which could be only used for conventional food drying systems
comparison purposes. So the instantaneous energy efficiency of the
system can be calculated using Equation (3) (Grabowski, Marcotte, 3.1. Hybrid drying systems
Poirier, & Kudra, 2002; Kudra & Mujumdar, 2003):
energy used for evaporation at time t Hybrid drying technologies are processes that employ more than
ηins = one drying technologies or multiple modes of heat transfer to achieve
input energy at time t 3
the desired functionalities of dryness without compromising with the
There are also drying efficiency equations that have been developed product quality (Chou and Chua, 2001). Several hybrid drying tech-
for specific drying applications such as continuous microwave-vacuum nologies that are coupled with different drying systems have been
drying that can be calculated using Equation (4) (Yongsawatdigul & analysed in various researches, these methods are usually cost-effective
Gunasekaran, 1996): alternatives to complete restoration of drying technologies in the large

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A. Menon, et al. Trends in Food Science & Technology 100 (2020) 67–76

Table 1
Summary of energy efficiency of different hybrid dryers as reported in the literature.
No Type of drying Drying sample Energy Efficiency η (%) Reference

1 Convectional drying + Microwave Sour cherries 8.77–10.03 Horuz, Bozkurt, Karatas, and Maskan (2017)
2 Gas fired + solar dryer Onion, ginger, cabbage 42.79 Anum et al. (2016)
3 Hot-air + solar drying Tomato 17–29 Hossain, Amer, and Gottachalk (2010)
4 Hot-air + rotary dryer Salted silver jewfish 17–44 Fudholi et al. (2016)
5 Solar + thermal shelf Black turmeric 12 Lakshmi, Muthukumar, Layek, and Nayak (2018)
6 Biomass heater + solar Cashew nut 5.08 Saravanan, Wilson, and Kumarasamy (2014)
7 Tunnel + Photovoltaic-solar Mint leaves 16.32 Eltawil, Azam, and Alghannam (2018)
8 Microwave-Infrared convective drying Green pepper 13 Łechtańska, Szadzińska, and Kowalski (2015)
9 Heat pump + photovoltaic thermal dryer Saffron 10.8–72 Mortezapour et al. (2012)
10 Solar-Biomass dryer Okra, Groundnut, Yam chips 0.23–16.04 Okoroigwe et al. (2015)

scale food industries. For example, Sajith and Muraleedharan (2014) 3.2. Heat pump drying
reported a cost saving of 51% using a hybrid system with photo-voltaic
assisted thermal drying of amla. Some of the energy efficient hybrid- Heat pump (HP) drying is a technology where evaporator and
drying technologies has focussed on the combinations of non-conven- compressor work together to generate humid air that could be used for
tional technologies such as; vacuum drying + microwave drying, va- drying of the food materials. HP drying utilizes an application of the
cuum drying + spray drying, fluidized bed + heat pump etc. low temperature dehumidified air as the convective drying medium
(Mujumdar & Jangam, 2013). Hybrid drying systems give possibilities (Perera & Rahman, 1997). The high-energy efficiency in this technology
to enhance energy efficiencies and overcome some of the drawbacks could be achieved as a result of the recovery of the sensible and latent
associated with the hot-air conventional drying systems such as slower heat of vaporization. As this moist air passes through the evaporator, it
drying rates, inferior product quality and low energy/thermal efficiency is rapidly cooled to a temperature below its condensation point. Since
(Baysal, Icier, Ersus, & Yildiz, 2003; Vishwanathan, Giwari, & Hebbar, the system is entirely re-circulatory, a thermal efficiency of 100% could
2013). Table 1 summarizes the energy efficiency of several hybrid be achieved (Perera & Rahman, 1997), however it depends on the
drying technologies with the higher energy efficiency given priority, It coefficient of performance of HP based on the heat recovery. Recent
can be seen that the energy efficency varied from 5% to 72%. The researches in this area has used multiple heat pumps, cascade heat
energy efficiency of 43% could b acheived with combined hybrid gas- pumps or chemical heat pump technology. The drying system in-
fired thermal and solar drying, used for drying of onion, ginger and corporates a dehumidification cycle where condensation of water al-
cabbage (Anum, Ghafoor, & Munir, 2016) while 72% with combined lows the removal of moisture from the closed system of drying air
heat pump and hybrid photovoltaic-solar dryers used for drying of high circulation. HP drying technology dries food products in en-
value crops such as saffron (Mortezapour, Ghobadian, Minaei, & vironmentally friendly conditions since gases and fumes are not emitted
Khoshtaghaza, 2012). Another aspect taken into consideration is the into the atmosphere and operates independently outside ambient
contribution of a specific drying technology to the hybrid system for weather conditions. In addition, energy consumption is drastically re-
drying/dewatering of the food materilas. For instance, solar drying duced with the energy cost savings between 60% and 80% while the
could contribute to about 92% of the total moisture removal in a quality of the food material is safely maintained (Sosle, 2006). Table 2
solar + thermal drying system and 70% in a heat pump + hybrid summarizes the energy efficiencies of various heat pump dryers used for
photovoltaic-solar dryer (Mortezapour et al., 2012; Anum et al., 2016). food applications. A review paper by Mujumdar and Jangam (2013)
The contribution of renewable energy into a hybrid system has been covered a comparison of the SMER of heat pump drying with hot air
regarded as a good approach because its continuously replenishing drying (T), vacuum drying and freeze drying, respectively. It was shown
form (eg. solar, wind, hydropower, biomass etc.) (Lamidi, Jiang, that SMER for HP were between 1.0 and- 4.0 kg/kWh, in a range of
Pathare, Wang, & Roskilly, 2019; Amer, Gottschalk, & Hossain, 2018). 0.1–1.3 kg/kWh for thermal drying, 0.7–1.2 kg/kWh for vacuum drying
A study on the solar-biomass for drying okra, groundnut and yam chips and 0.4 kg/kWh for freeze drying. Those values substantiates the low
achieved an energy efficiency from 0.23 to 16.04% (Okoroigwe, Ndu, & energy consumption of HP over other drying technologies. From
Okoroigwe, 2015). If those values are compared with advanced heating Table 2, it can be seen that the energy efficiency varied from 5.3% to
units that run on the fossil fuels, it can be seen that the energy effi- 91.95% depending on the temperature, operating parameters and food
ciencies achievements are much higher (ca. > 20%). In an industrial material (Erbay & Hepbasli, 2013; Aktas, Khanlari, Aktekeli, & Amini,
point of view, solar hybrid dryers have a great potential to be applied to 2017; Aktas, Khanlari, Amini, & Sevik, 2017). The generated energy
small-scale food industries and food processing units that are topo- efficiency of the HP for drying of the shredded white radish was higher
graphically unable to be connected to the energy grid (Lamidi et al., than 90% in comparison to the conventional hot air drying technology
2019). Recent advances in hybrid drying technology predominantly that varied from 37 to- 40% (Lee & Kim, 2009) resulting with
focuses on the use of heat pump and microwave technology, which will 58.9–69.5% energy saving. The potencial application of HP in phar-
be discussed later in this article. maceutical industries was reported by Gan, Ong, Chin, and Law (2017)
It can be summarised that the hybrid drying technology could be due to the use of lower temperature of 28.6°40.6 °C and dehumidified
used as an innovative and energy efficient alternative for drying of the drying conditions for testing of the edible bird's nest, which maintains
food materilas. With sustainability kept in view, the involvement of the the quality of the bioactive compounds and energy savings of 86%.
solar energy into the hybrid drying technologies could improve sig- Therefore, the HP drying has a great possibility to be used as a low
nificantly the cost effectiveness and energy efficiency of the whole energy drying technique in the food and pharmaceutical industries.
system. On the other hand, the hybrid drying systems that involve infra- However, the use of HP involves high investment costs and electrical
red, pulse electric field, microwave etc, require a significant R&D in- energy consumption for its operation, which are relatively more ex-
volvement to evaluate the energy efficiency, scale up, optimize and pensive than the other energy sources.
control the hybrid dryers.

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Table 2
Summary of energy efficiency of various heat-pump dryers as reported in the literature.
No Type of drying Samples Energy efficiency References

1. HP + IR heating Grated carrots η = 5.3–50% Aktas, Khanlari, & Aktekeli et al. (2017); Aktas, Khanlari, & Amini et al.
(2017)
2. HP Mint leaves η = ~48% Aktas, Khanlari, & Aktekeli et al. (2017); Aktas, Khanlari, & Amini et al.
(2017)
3. HP Shredded white radish η= > 90% Lee and Kim (2009)
4. HP Plums η = 65.94–91.95% Erbay and Hepbasli (2013)
5. HP Bay laurel leaves η = 9.11–15.48% Kuzgunkaya and Hepbasli (2007)
6. HP Kodo Millet & Fenugreek η = ~30–50% Yogendrasasidhar and Setty (2018)
seeds
7. HP Edible bird's nest Energy saving of ~130% using heat pump Gan et al. (2017)
8. HP Green sweet Pepper SMER value of 0.55–1.10 kg/kWh Pal, Khan, and Mohanty (2010)
9. HP Ginger SMER value of 0.26–0.47 kg water/kWh Chapchaimoh, Poomsa-ad, Wiset, and Morris (2016)
10. HP Mushroom SMER values from 0.26 to 0.92 kg/kW h Şevik, Aktaş, Doğan, and Koçak (2013)

3.3. Super-heated steam drying 3.4. Vacuum drying

Super-heated steam drying (SSD) is considered as one of the most Vacuum drying (VD) is a technique where food materials are dried
innovative techniques for drying of the food materials. It involves an at the low pressure while the boiling point of moisture within the food
application of steam at a temperature higher than its boiling point and materials reduces and evaporates at the low temperatures. The heat
absolute pressure and it was proved that is more efficient than hot-air source for drying of the food materials are usually provided through
drying at similar drying conditions (Wang et al., 2018; Wenzel & White, conduction process. Vacuum drying are used for food materials that are
1951). SSD's are usually operated in low pressure conditions which heat sensitive and susceptible to changes in colour, appearance, loss of
leads to boiling point of moisture within the food materials to reduce, nutrients and vitamin contents. In the recent years, this technology has
and is much lower than the temperature at boiling point for ambient been extensively used for drying of the food materials containing high
pressure. SSD's are extensively used for drying of the temperature-in- bioactive compounds due to its ability to prevent oxidation. The drying
sensitive materials and some of the advantages include lack of oxidative occurs in a reduced pressure environment, which lowers the heat re-
reactions, ability to maintain colour and nutrients (Barbieri, Elustondo, quired for rapid drying (Parikh, 2015). The energy consumption in
& Urbicain, 2004; Moreira, 2001). Table 3 summarizes some figures for vacuum dryers is counted as the total sum of energy consumed by the
the energy efficiencies of SSD obtained from drying of the different food vacuum pump and heater used for warming of the drying tray/shelf.
materials where SER and SMER are shown as cummulative readings of The important factor affecting energy consumption of vacuum dryers
the steam generator and blower. It can be seen that the SSD are per- are the temperature in the drying chambers. The energy efficiencies and
forming much better in terms of the energy efficiency than hot air energy consumption of the VD methods used in combination with the
drying. Robert (1985) and Fitzpatrick and Lynch (1995) found that different type of drying technologies are shown in Table 4. It can be
80%–85% of the energy savings could be achieved by substituting of air seen that the highest energy efficiency were found to be in the range of
drying with SSD. Subsequently, Courtois (2013) reported that the en- 24.76–42.78% for heating pomegranate juice (Cokgezme et al., 2017).
ergy required by SSD to evaporate 1 kg of water was 0.044–0.055 kWh Ambros, Foerst, and Kulozik (2018) used the vacuum assisted micro-
vapour while for the convective dryer 0.91–1.80 kWh. Jia et al. (2018) wave dryer for drying probiotic cultures of lactic acid bacteria and
used SSD to dry sea-weed extracts and found that the SMER values reported energy efficiency of 27%. Jiang et al. (2017), used VD in a
varied in a range from 2.46 to 2.50 kg/kWh water while Swasdisevi, combination with freeze drying and microwave for drying of functional
Devahastin, Thanasookprasert, and Soponronnarit (2013) used SSD for okra snacks and found that the specific energy consumption value is
paddy drying and found that SER values ranged from 1.02 to 1.86 kg/ 21.3 kg/kWh, which was much lower comparing to the hot-air drying of
kWh. The highest efficiency values were generated at 150 °C with 60% 49.2 kg/kWh. Cokgezme et al. (2017) used VD in combination with the
of steam recycling. Choicharoen, Devahastin, and Soponronnarit (2010) ohmic heating for heating of the pomegranate juice and reported en-
upgraded the SSD with impinging method to dry soy residues and ergy efficiency of 42.78%. Those results give a promising prospect of
compared to the traditional non-hybrid SSD methods. It was found that application of hybrid drying systems in a different industries but it has
the higher values of SER were detected at 1.55–2.7 kWh/kg water. to be taken into account that VD could be also energy intensive as was
It could be sumarised that SSD has a great potencial to be used for demonstated in the study of Motevali, Minaei, & Khoshtagaza, 2011;
the industrial application as an energy efficient and environmntaly Motevali, Minaei, Khoshtaghaza, & Amirnejat, 2011. The authors re-
friendly technology. However, more research is needed to find out if the ported that VD has much higher energy consumption comparing to
SSD technologies could handle heat-senstitive food materials. MW + VD, IR + hot air and IR drying, respectively.
In summary, application of vacuum drying technology for drying of
the food materials has immense prospects for application on high value

Table 3
Summary of the energy efficiency of super-heated steam drying as reported in the literature.
No Type of drying Drying sample Energy Efficiency Reference

1 SSD Sea-weed extracts SMER values of 2.46–2.50 kWh/kgwater Jia et al. (2018)
2 SSD Paddy SER values of 1.02–1.86 KWh/kgwater Swasdisevi et al. (2013)
3 Impinging SSD Okara (soy residue) A combined SER values of 1.55–2.7 MJ/kgwater Choicharoen et al. (2010)
4 SSD Alfalfa SER value of 0.2 kWh/kgwater Garin, Boy-Marcotte, Riche, and Danneville (1988)
5 SSD Beef pulp SER values of 0.13–0.189 kWh/kgwater Mujumdar (2015)

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Table 4
Summary of the energy efficiency of various dryers using vacuum as reported in the literature.
No Type of Vacuum drying Drying sample Energy Efficiency References

1 MW + VD Probiotic culture η = 27% Ambros et al. (2018)


2 VD Pomegranate juice η = 14.9% Cokgezme et al. (2017)
VD + Ohmic heating η = 24.76–42.78%
3 VD Chamomile flowers η = 1.42–6.53% Motevali et al. (2014)
4 MW + VD Tea Leaves SEC values of 1.90–9.75 kWh/kg Jindarat, Sungsoontorn, and Rattanadecho (2013)
5 MW + VD Strawberries SMER values of 1.30 × 10−3 - Bórquez, Melo, and Saavedra (2015)
2.30 × 10−3 kWh/g
6 VD Mushroom SMER values of 3.36–9.60 kWh/kg Motevali, Minaei, and Khoshtagaza (2011); Motevali, Minaei,
MW + VD SMER values of 41.97–124.34 kWh/kg Khoshtaghaza, and Amirnejat (2011)
7 FD + VD Okra SMER values of 21.3 kWh/kg Jiang et al. (2017)
MW + VD SMER values of 4.38 kWh/kg
8 MW + VD Mushroom SMER values of 10.75–21.3 kWh/kg Jiang et al. (2016)

and heat sensitive food materials. With energy efficiency kept in view, 2.51 and 6.00 kWh/kg for the microwave power settings of 130–450 W,
the application of VD to the food materials seems not always a feasible respectively. An increasing trend in the SER values were noted as the
option, however the hybrid drying methods involving VD has more magnetron power ranged between 130 and 450 W because the drying
potential to be used for a large scale in the food and nutraceutical in- time for drying mushrooms drastically reduced at higher power set-
dustries especially for protecting of the bioactive compounds. tings. It was found that the inefficient magnetrons could lead to the
higher energy consumptions, inconsistent heating and hotspots that
may affect the overall quality of the drying product. The magnetrons
3.5. Microwave drying
that iniates the drying process during operations showed very low en-
ergy efficiency (ca. 50%), taking into account the energy consumed
Microwave drying is based on the unique volumetric heating mode
from the power grid to actual microwave power that is required to
facilitated by electromagnetic radiation of 915 or 2459 MHz (Feng &
remove 1 kg moisture from the sample (Metaxes & Meretith, 1983).
Tang, 2012). The energy efficiency for microwave drying is generally
Another limitation of using MW is the feasibility of using food products
related to the drying times. In the last couple of years, much work has
with the high moisture contents to achieve savings in energy costs: (i)
been done in developing inexpensive and reliable microwave equip-
magnetrons to work for longer durations and (ii) may require secondary
ment (Zarein, Samadi, & Ghobadian, 2015). In the food industries,
heating coil to mediate diffusion of moisture (Atuonwu & Tassou,
microwaves are rarely used alone but rather in combination with the
2018b).
hot air, steam, vacuum conditions or conventional methods because the
It can be summarised that the application of microwave drying
effects of their combinations are more efficient in terms of energy
technology on the food materials has lower energy consumptions in
consumption (Senapati, Rao, Bai, & Prasad, 2014). The same authors
comparison with the hot air drying and could be used to assist the other
reported that the specific energy consumption in microwave-convective
drying technologies to improve energy efficiency as demonstrated in
drying process could be 82% lower than the convective drying process.
the sections above. Several food processing industries have already
Comparing to the hot air drying, microwave and microwave based
applied MW for drying of the food materials and as a result achieved
hybrid technologies can greatly reduce the drying time without quality
significant savings in energy costs and improved sensory and nutri-
degradation, which is an important aspect for drying the food materials
tional attributes of the final products.
(Soysal, Oztekin, & Eren, 2006).
The energy efficiencies of microwave technologies on food materials
from the literatures are shown in Table 5. It can be seen that the energy 3.6. Refractance Window® dehydration method
efficiency of the microwave dryers could vary from 8.25 to 62.52%.
Wang, Jo, et al. (2018) and Wang, Li, et al. (2018) reported that drying Refractance Window® (RW) dehydration method was developed by
of chrysanthemum using MW has energy efficiency values in a range of MCD Technologies, Inc. (Tacoma, Washington) as a result of several
29.98–62.53% over 30–90 s, which translates to increased energy ef- years of research and development in novel water removing techniques.
ficiency of about 5–15% compearing to the thermal drying (Wang et al., The drying method involves, thermal energy from hot water that is
2018). Research by Motevali, Minaei, and Khoshtagaza (2011); recycled through a converyor belt system, used for drying food mate-
Motevali, Minaei, Khoshtaghaza, and Amirnejat (2011) used MW to dry rials. Essentially in this system, food materials are evemly applied over
mushroom slices and found that the increase of energy consumption a thin infrared transparent material (such as pyrex glass) or poly-
was linear with the microwave power. The SER values ranged between ethylene film (such as Mylar® film) resting over the surface of water get

Table 5
Summary of energy efficiencies of microwave dryers used in food as reported in the literature.
No Type of drying Drying sample Energy Efficiency Reference

1 MW Probiotic sample η = 27% Ambros et al. (2018)


2 MW Chamomile η = 8.25–13.07% Motevali et al. (2016)
3 MW Apple slices η = 17.42–54.32% Zarein et al. (2015)
4 MW Kiwi slices η = 15.15–32.27% Darvishi, Zarein, and Farhudi (2016)

5 MW Chrysanthemum η = 29.98–62.52% Wang, Jo, et al. (2018)


6 MW Durian chips SER values of 5.6–9.66 kWh/kg Paengkanya, Soponronnarit, and Nathakaranakule (2015)
7 MW Mushrooms SER values of 2.51–6.00 kW h/kg Motevali, Minaei, and Khoshtagaza (2011); Motevali, Minaei, Khoshtaghaza, and Amirnejat
(2011)
8 MW Sorbus fruit SER values of 0.69–37.07 kWh/kg Lüle and Koyuncu (2015)
9 MW Garlic cloves SER values of 7.27–17.27 kWh/kg Sharma and Prasad (2006)

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Table 6
Summary of the energy efficiencies of refractance window drying on food products as reported in the literature.
No Drying method Drying sample Energy Efficiency η (%) Reference

1 RW™ Carrot puree 37.9 Abonyi, Tang, and Edwards (1999)


2 RW™ Strawberry puree 27.9
3 RW™ Pomegranate juice 31.56 Bernaert et al. (2018)
4 RW™ Pumpkin puree 28.7–34.8 Nindo, et al. (2003); Nindo, Wang et al. (2003)

heated. The film material can either be moving or stationary. In a ensuring quality and food safety (Dalvi-Isfahan, Hamdami, Le-Bail, &
moving film configuration (conveyor system), the food is usually moved Xanthakis, 2016). Ostermeier et al. (2018), reported that pulsed electric
concurrently with the hot water at belt velocities between 0.6 and 3 m/ field drying on onion showed a specific energy consumption of
min (Raghavi, Moses, & Anandharamakrishnan, 2018). Thermal energy 5.5*10−5 to 5.5*10−3 KWh/kg while the work performed by Koubaa
carried by the circulating water (maintained between 94 and 98 °C) et al. (2016) showed similar SER values of 6.6*10−3 KWh/kg. Electro-
transmits sensible heat through the film to the food material spread as a osmosis dewatering is a non thermal dewatering method involving
thin layer over the film by conduction and radiation. It is a suitable application of direct current on food materials. Orsat, Raghavan, &
drying method for drying liquid food materials into powders, flakes and Norris (1996) applied electro-osmotic dehydration in food materials
sheets that are operated in atmospheric pressure and comparatively low including brewer's spent grain (BSG), vegetable wastes and apple
temperatures (Nindo & Tang, 2007). Table 6 presents the energy effi- wastes and found that the specific energy consumptions varied between
ciencies of RW™ for various food products as published in the literature. 0.0013 and 0.19 KWh/kg at current/voltage differences of 0.15–0.35
It can be seen that the energy efficiency varied from 28.7 to 37.9%.The A/10–30 V and applied mechanical pressures of 431 kPa. Ng et al.
operation time for drying samples with RW are significantly lower. For (2011) used an electro-kinetic dewatering system (EKDS) to dry dif-
instance, if applied on pureed asparagus the moisture content could be ferent food materials (BSG, cauliflower trimmings, orange peel, melon
reduced from 90% to 4% over 4.5 min (Nindo, et al., 2003; Nindo, peel and mango peels) and reported the EKDS was about 60 times more
Wang, Tang & Powers, 2003). RW™ dried powders have high bioactive energy efficeint than the thermal drying. Menon, Mashyamombe,
compound concentrations that are comparable to the freeze-drying and Kaygen, Nasiri, and Stojceska (2019) developed an electro-osmosis
are significantly more energy efficient and cheaper to run (Celli, dewatering system to dewater a number of the food materials such as
Khattab, Ghanem, & Brooks, 2016). Baeghbali and Niakousari (2015) yogurt, orange pulp and egg whites and found that this technology is
compared the energy efficiency of RW™ with the spray drying (SD) and energy, economically and envionmentaly significantly more efficient
freeze drying (FD) technologies (benchmarks used in drying high value than thermal drying method.The energy efficiency of electro-
food products) and found that efficiency of RW™ (31.56%) was much hydrodynamic drying (a dewatering method involving electrical im-
higher in comparison to the SD (12.92%) and FD (1.12%). Similar re- pingement of wet surfaces of food with DC current) was reported by
sults were reported by Bernaert, Droogenbroeck, Pamel, and De Ruyck Kudra and Martynenko (2015) where the specific energy consumption
(2018) where energy efficiency of RW™ were 3-fold and 40-fold higher range was from 0.025 to 0.2 KWh/kg. The broad variation in values is
than SD and FD, respectively. due to the ionic differences in food materials and the electrical con-
It can be summarised that refractance window drying has huge ductivity of different food matrices (Pogorzelski, Zander, Zander, &
prospects for application in industrial food drying, specifically for Wrotniak, 2013).
products requiring retention of sensory and nutritional attributes in In summary, application of electrotechnologies in food drying are
dried product. shown to be a highly energy efficient alternative to hot-air drying
method. With sustainability kept in view, elecrotechnologies has huge
prospects for application in food industries in pre-treatment, pressing,
3.7. Electrotechnologies extraction and drying for the production of food products with superior
quality attributes.
In the recent years, electrotechnologies based on the effect of elec-
tric field on food products for the purpose of dewatering gained much
attention from the research perspective. Those methods involve the 3.8. Ohmic heating/drying
application of direct current (DC) electric through the food materials
with or without mechanical pressure to enhance dewatering; the elec- Ohmic heating is an alternative drying process where heat is di-
tric double layer present in food interface is disrupted and ionic rectly dissipated into the food materials rather than conduction or
movements of moisture occurs through the two electrodes. Ideally, convection. This system can achieve high energy efficiency but requires
moisture is migrated and collected in cathode and negatively charged higher cost inputs when compared to the conventional drying system.
particles moves towards the anode (Dobre, Parvulesca, Popescu, Stoica- The initial costs incured for the setting of an ohmic-heating system is
Guzun, & Cozea, 2018). High electric field (HEF) or electro hydro- high due to the nature of the material used in electrodes (platinum,
dynamic (EHD) drying, which involves using an alternating current platinized-titanium, rhodium plated steel, graphite etc.) that could have
(AC) or direct current (DC) at high intensity and normal frequency (ca. a significant impact if applied on the industrial scale with a large
60 Hz) for moisture removal from drying sample. It is a convective amount of food materials (Chaminda & Sastry, 2005). The other chal-
drying technique that can remove product moisture while retaining lenge of this technology is the content of the food materials such as fats
heat-sensitive bioactive compounds in food materials (Bajgai & and oils and their effect on the electrical conductivity (Kaur & Singh,
Hashinaga, 2007). In HEF drying, parameters such as electrode size, 2016). Research perfomed by Cokgezme et al. (2017) reported that
electric field strength and inter-electrode spacing are major deciders of combination of ohmic heating assisted with the vacuum drying could
efficiency indices of the dryer. A number of studies have reported that achived high energy efficiency values of 42.78% (Table 4). The resent
HEF demonstrated much higher energy efficiency rates than convective study of Stojceska, Atuonwu, and Tassou (2019) used ohmic heating for
microwave drying technology (Sunjka, Rennie, Beaudry, & Raghavan, drying of the citrus products and found that it is more beneficial in
2004; Alemrajabi, Rezaee, Mirhosseini, & Esehaghbeygi, 2012). With terms of energy, cost and GHG emmisions (3.5–5 times lower) than
non-thermal food processing techniques garnering considerable atten- thermal drying. The additional advantage reported was the retention of
tion lately, the application of HEF is an important drying method Vitamin C level.

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It can be summarised that ohmic heating promotes fast and even price of electricity, cost of installation and maintenance. In the large HP
heating of food products in a highly energy efficient manner. With food drying units, the payback periods are about. 10 years (T’Jollyn,
superior product quality exbited by food products treated through Lecompte, Vanslambrouck, & De Paepe, 2019) and those figures are
ohmic heating, it has huge prospects for application in industries for highly dependent on the gas prices, ie. The total cost for removing a
processes such as pre-treatment, dewatering and pasteurization. litre of water from food material using heat pump drying, was con-
siderably lower at long operational hours than at short drying periods
3.9. Adsorption mediated drying systems (Fayose & Huan, 2016). Hence, in a large scale industrial drying of food
materials, heat pump has a huge scope for commercialization. In
Adsorption mediated drying systems are hot-air based convective countries where, hydropower is the major source for energy grid gen-
drying systems that has a huge potential to be used in the food industry. eration, heat pump technology is a viable option because it is not
Atuonwu et al. (2011) reported that zeolite dessicant mediated ad- consuming fossil fuel reserves and has benefits of being en-
sorption drying were able to achieve the same energy efficiencies as the vironmentally friendly through low GHG emissions, and a cost saving
conventional drying systems at a lower temperature of 50 °C without option (Fayose & Huan, 2016).
degrading vitamin C concentrations. In a study conducted by Djaeni In Europe, domestic microwave ovens, consume 12.4 TWh energy
et al. (2007) it was found that adsorption drying systems have the per year with the overall efficiency (electricity-heat) of 50% or less
potential to attain energy efficiencies of 50–60% while retaining the (Hawlader, Rahman, & Jahangeer, 2008; Atuonwu and Tassou,
quality aspect of the food products. Studies based on zeolite adsorption 2018b).Those values are highly significant with regards to the large use
drying of corn showed energy efficiency values of 75% and 66% of MW dryers which are being used in domestic sectors. Several re-
(Djaeni, Utari, Sasongko, & Kumoro, 2017). However, the energy effi- search works have also been focussed on alternatives such as solid state
ciency for adsorption drying has been quoted to be as high as 65% for power amplifiers instead of traditional magnetrons which have higher
systems that recycle the exhaust gases mainly used for regeneration of maintenance costs involved (Atuonwu and Tassou, 2018a). Super-he-
adsorbents (eg. silica, zeolite etc.) (Iguaz, López, & Virseda, 2002). ated steam drying methods has penetrated into the food industries
Adsorption drying has immense industrial prospects especially for owing to their thermo-economic efficacy. For example, the largest SSD
high-value food products which requires de-humidified conditions for unit used in sugar processing industry has the potential to evaporate
drying process. This technology also benefits from the requirement of approximately 71 ton/h of water everyday and reduce the CO2 emis-
low capital investments for setup and has potential of high energy sions by 600 ton/day (Romdhana et al., 2013). Although, this tech-
savings on comparison with hot air drying. nology incurs huge initial investments, the pay back periods are ~18
years with 46.14% reduction in energy costs and approximately 60%
3.10. Impingement drying savings on drying times (Jia et al., 2018). In emerging drying tech-
nologies, ohmic drying is reported to have 3.5–5 times lesser energy
Impingement drying is a method by which the drying material is consumption for 30 min operation on food materials (Stojceska et al.,
subject to the hot air streams at high velocity, which are circulated back 2019). An 80% savings in energy and GHG emissions could be achieved
into the dryer. This enables the drying to be more efficient due to in the by employing electro osmotic dewatering over hot air drying systems
increased heat transfer coefficient and reduced drying time (Bahar (Menon et al., 2019).
et al., 2018). A number of studies conducted on the drying of the potato
chips and paddy proved that impingement drying is much efficient than 5. Conclusion
conventional hot-air based drying systems resulting with the energy
consumption of 127–274.4 kWh/kg water and 1.41–3.11 Kwh/kg, re- This paper investigated various non-conventional drying technolo-
pectively (Nimmol & Devahasthin, 2010; Choicharoen et al., 2010). gies that could be used for drying/dewatering of the food materials with
SSD + impinging heat dryers showed a SER values of 1.55–2.7 kWh/kg energy efficiency kept in view. Those technologies include: hybrid
water, which is a highly energy efficient drying method for parboling drying, heat pump drying, superheated steam drying, vacuum drying
paddy (Swasdisevi et al., 2013) (Table 3). This technology has huge and microwave drying. The authors also looked at energy efficient
potential in processing of agricultural products for operations such as emerging drying technologies that are less represented in research ar-
blanching and parboiling pre-treament methods in an energy efficient chives such as: refractance window drying, elecrotechnology based
and time saving manner. drying, ohmic heating, adsorption drying and impingement drying.
These information could be beneficial to the food industries to make
4. Techno-economic assessment of reviewed drying technologies enlighten decisions on adopting relevant drying technologies for spe-
cific products.
The financial viability of any drying/dewatering technology is of It was observed that energy efficiency of each drying technology
great importance for any commercial food industry. Several economic varied based on energy consumed by the heating source used to dry or
indicators such as net present worth (NPW), benefit cost ratios (B/C) dewater moisture from the food materilas. Technologies such as heat
and payback periods are used as tools by the researchers to validate the pump, microwave and super-heated steam drying exhibit significant
performances of drying prototypes (Badgujar, Karpe, & Kalbande, energy savings on comparison with hot air drying however, those fig-
2018). Table 7 summarizes the findings of techno-economic assess- ures are dependent on the energy prices, duration of operation and
ments of the various drying technologies, studied in this review article. loading capacity of the dryers to project any significant savings on
In the hybrid drying technologies solar drying has gained research in- comparison with conventional drying technology. Due to the sy-
terests mainly due to advantages related to sustainability; ie. low en- nergistic effects, use of hybrid technologies for food drying were ob-
ergy consumption and cost effectively accelerating the decarbonisation served to exhibit promising energy efficiency values, particularly solar
in power sector (Fudholi et al., 2016). Jain and Tewari (2015) and based hybrid technologies has shown to energy efficient and sustainable
Okoroigwe et al. (2015) analysed the payback periods of hybrid solar due to the use of renewable sources of energy used in drying food
dryers used for drying of mint leaves and maize. They reported lucra- materials. Similarly, refractance window drying is a sustainable and
tive payback periods of less than 2 years, however these figures are for energy efficient food drying method which has a great potential to be
prototype dryers and are commericialy not viable. Heat pump based used in industrial food drying practices.
drying technologies has been reported to have as much as 51% in en- Majority of the technologies investigated in this paper are experi-
ergy savings (Taşeri et al., 2018). The commericial viability of HP is mental-scale dryers. Therefore, many investigations are required for
dependent on several factors such as COP of HP, gas price/indicative successful implementation of these methods on an industrial scale with

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A. Menon, et al.

Table 7
Assessment of techno-economic performances of reviewed drying technologies.
Drying type Method Food material Techno-economic findings Reference

Hybrid drying Solar + latent heat storage Mint leaves Payback period of less than 2 years. Jain and Tewari (2015)
Solar + biomass dryer Maize Payback period of less than 2 years. Okoroigwe et al. (2015)
Heat pump drying Heat pump + fluidized bed Cod Energy savings of 180 GWh/year. (Eikevik, Alves-Filho, & Strømmen,
2004)
HPD Fruits and vegetables Low running costs on comparison with hot air, vacuum and freeze drying. (Fayose & Huan, 2016)
HPD (open loop) Grape pomace 51% energy savings using open loop HPD on comparison with closed loop system. (Taşeri et al., 2018)
Super heated steam SSD + Vacuum cooling (pre-treatment) French fries 37% savings in energy costs when compared to conventional oil frying of potatoes. (van et al., 2005)
SSD + enhanced heat recovery unit Kelp 46.14% reduced energy inputs on comparison with hot air and ca. 60% reductions in Jia et al. (2018)
drying times.
The world's largest SSD unit Sugar manufacture 71 ton/h of water evaporation in one drying and it substitutes coal burning, reducing (Romdhana, Bonazzi, & Esteban-
CO2 emissions by 600 ton/day. Decloux, 2015)

74
Vacuum/Microwave VD Nectarine Energy consumption of 1.16 kWh for VD against 2.00 kWh for hot air drying and (Daghigh, Ruslan, Sulaiman, &
shorter drying times. Sopian, 2010)
MW Jujube Energy savings of 55% in comparison with hot air drying. (Fang, Wang, Hu, & Datta, 2009)
MW-convective Garlic cloves Overall energy savings of 70% over hot air drying Sharma and Prasad (2006)
Comparison between MW, VD, and hot air Nettle leaves 13.5 fold savings in energy consumption for MW over VD Alibas (2007)
MW-Comparison between Magnetron and Solid Review Techno-economic analysis findings prove, solid state amplifiers are more energy (Atuonwu & Tassou, 2018a)
state amplifiers efficient and cost effective than magnetron amplifiers
MW + VD automated dryer Strawberry 13.5 times higher energy efficiency values and projected economic incentives Bórquez et al. (2015)
MW, rotary drum (comparison) Wheat distillers grain MW uses less energy on comparison to rotary drum, but cost of drying is ~3 times (Mosqueda & Tabil, 2018)
higher
Emerging technologies Ohmic heating Citrus products Energy consumption of ohmic heating was 3.5–5 times lesser than thermal drying and Stojceska et al. (2019)
similar trends were observed for cost and GHG emissions
Electro-osmosis dewatering Egg whites, orange pulp and A minimum of 80% savings in costs and GHG emissions over thermal drying Menon et al. (2019)
yogurt
Refractive window Pomegranate Negligible cost for operation, energy consumption and CO2 emissions on comparison (Baeghbali, Niakousari, & Farahnaky,
with thermal, freeze and spray drying methods. 2016)
Trends in Food Science & Technology 100 (2020) 67–76
A. Menon, et al. Trends in Food Science & Technology 100 (2020) 67–76

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Bernaert, N., Droogenbroeck, B.v., Pamel, E. V., & De Ruyck, H. (2018). Innovative re-
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