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Article history: Valorization strategies of wastes from agri-food processes are intertwined with clean technological approaches
Received 29 September 2014 and eco-industrial management. By-products from Mediterranean agri-food processes such as olive oil, wine
Received in revised form 13 November 2014 and fruit create a considerable disposal problem for the agro-industry. Their characteristics in combination
Accepted 20 November 2014
with Mediterranean climate enhance microbial development and can be source of health and safety concerns.
Available online 28 November 2014
After pre-treatment and recovery of valuable precursor materials (lignin, pulp), pyrolysis can be used for fuels,
Keywords:
chemicals and carbon bio-based materials production. Since thermal degradation kinetic studies are a key step
Agri-food wastes for the efficient design of thermo-chemical processes, in this study pyrolysis experiments were performed,
Kinetic study using TGA for the estimation of the process kinetic parameters. The independent parallel reaction model validat-
TGA ed against experimental results, showing a good agreement with experimental data, with deviation values rang-
Pyrolysis ing from 1.07 to 3.54%.
Pre-treatment © 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.foodres.2014.11.033
0963-9969/© 2014 Elsevier Ltd. All rights reserved.
P. Manara et al. / Food Research International 73 (2015) 44–51 45
2010; Dauenhauer, Colby, Balonek, Suszynski, & Schmidt, 2009). Aside Furthermore, in order to estimate the crude protein content in
from energy applications, pyrolysis can also be used to produce the solid lingo-cellulosic materials, the nitrogen content of the mate-
advanced materials including carbon materials, with a wide range of rial was measured by Kjeldahl methods (1015 TECAROR) and multi-
applications, illustrating the potential to convert waste materials into plied by a commonly used conversion factor, equal to 6.25, which is
valuable chemicals (Arancon, Lin, Chan, Kwan, & Luque, 2013). used for animal feeds and other materials (Tkachuk, 1997). The
Several groups of researchers have investigated the perspective of method was also applied to determine the protein content in the iso-
combining pre-treatment with pyrolysis (Girisuta et al., 2012; Huang, lated lignin.
Wei, Yin, & Wu, 2012; Jae et al., 2010; Melligan et al., 2012). Kinetic
studies of pyrolysis are essential for feasibility assessments, efficient 2.2. Thermogravimetric analysis (TGA)
process design and also scaling up to industrial applications (Conesa,
Font, Marcilla, & Caballero, 1997; Jakab, Faix, Till, & Székely, 1995; Thermogravimetric analyses were performed using a TGA analyzer
White, Catallo, & Legendre, 2011). unit (Perkin Elmer), under a flowing nitrogen atmosphere at atmo-
The present study aims to deepen in the understanding of pyrolysis spheric pressure. Approximately 10 mg of sample was heated in a por-
mechanism and kinetics, elucidate reaction pathways, and quantify the celain crucible up to 850 °C, at a rate of 10 °C /min. The sample weight
effect of the pre-treatment process on the thermal degradation behavior. loss and rate of weight loss were recorded continuously as functions
In this work, the proposed technological scheme involves pre-treatment of time or temperature.
and post-pyrolysis of Mediterranean agro–industrial waste by-products Preliminary tests with different sample masses and sizes and gas
(olive, wine, fruit). Specifically, the agri-food processing residues, being flow rates were carried out, in order to check the influence of heat and
subjected to two different pre-treatment/fractionation processes (micro- mass transfer. Small masses (10-15 mg) of each material, thinly distrib-
wave and organosolv), delivered lignin and pulp which are valuable pre- uted in the crucible and particle sizes of −250 μm were found proper to
cursor materials for further applications. Pyrolysis was further applied to be used in the experiments, in order to eliminate the effects of eventual
the fractionated materials for biofuels and carbon bio-based materials side reactions and mass and heat transfer limitations. Analyses were
production. performed in duplicate.
The following samples were subjected to TGA analyses:
2. Materials and methods
a) Olive kernel (OK).
2.1. Materials preparation and characterization b) Grape pomace/seeds (GK).
c) Peach kernel (PK).
Samples of olive kernel, grape pomace/seeds and peach kernels d) Lignins derived by using the organosolv pre-treatment, named
were selected from agro-industries established in Western Macedonia, OK-FAL, GK-FAL, PK-FAL.
Greece. All food wastes were milled to a particle size b1 mm by a cutting e) Lignins derived by microwave pre-treatment, named OK-MTL,
mill, according to the standard procedures, that were followed in the GK-MTL, PK-MT.
study regarding pre-treatment protocols. Samples of raw materials f) Solid fraction derived by using organosolv pre-treatment, named
were naturally dried in the atmosphere (25 °C). Then, TGA experiments OK-FASP, GK-FASP, PK-FASP.
were performed.
e) Solid fraction derived by using microwave pre-treatment, named
A chemical (organosolv) and a physicochemical (microwave) pre-
OK-MTSP, GK-MTSP, PK-MTSP.
treatment process were applied to the three selected Mediterranean
agri-food processing by-products. The methods have been described
2.3. Kinetic modeling
in a previously published work by the authors (Manara, Zabaniotou,
Vanderghem, & Richel, 2014). The organosolv process consisted in
In this work, the independent parallel first-order reactions model
wastes treatment with formic acid/acetic acid/water (30/50/20 v/v%),
was used.
for 3 h at 107 °C, while the physicochemical method was conducted
by immersing the waste in a water/ethanol (8/92 v/v%), H2SO4 0.32 M,
2.3.1. Independent Parallel Reactions (IPR) model
solvent and further exposing the slurry to microwave irradiation (max-
According to the independent parallel first-order reactions model,
imum 250 watts) for 1/2 h at 150 °C.
the decomposition of biomass is described by three or more indepen-
Raw materials, as well as the post pre-treatment products (pulp and
dent parallel first order reactions, each corresponding to the decompo-
lignin) were characterized for their composition (lignin, carbohydrate
sition of the biomass constituent components. The overall rate of
content). In particular, acid insoluble lignin (Klason lignin) and acid
conversion for N reactions and the thermal decomposition of the indi-
soluble lignin were determined according to the procedure described
vidual components can be expressed as:
in Sluiter et al. (Sluiter et al., 2008). Additionally, monosaccharides
were determined as alditol acetates using gas chromatography, accord-
ing to the procedure described by Blakeney et al. (Blakeney, Harris, dðm=moÞ da
Henry, & Stone, 1983). The analyses were carried out with a Hewlett ¼ −Σci i i ¼ 1; 2; 3; …:N ð1Þ
dt dt
Packard (HP6890) gas chromatograph, equipped with a flame ioniza-
tion detector. The components were identified using a high perfor-
mance capillary column, HP1-methylsiloxane (30 m × 0.32 mm i.d,
0.25 μm film thickness, Scientific Glass Engineering, S.G.E. Pty. Ltd., dai −Ei
¼ Ai exp ð1−ai Þ ð2Þ
Melbourne, Australia). Data were analyzed using ChemHP software. dt RT
Glucose, xylose, arabinose, mannose and galactose, 2-Deoxyglucose
(internal standard), were obtained from Sigma-Aldrich (St. Louis, MO,
USA), while solutions of known concentrations were used as standards. where: dm/dt is the total mass loss rate, m is the observed mass at time
Analyses were performed in duplicate. The anhydro corrections were t, mo is the initial dry mass, mchar is the final mass at the end of the
used to obtain the concentration of the polymeric sugars from the con- pyrolysis, Ai is the pre-exponential factor, i is the component index, Ei
centration of the corresponding monomeric sugars (conversion factor is the activation energy, ai is the conversion (0 b ai b 1), T is the temper-
for monosaccharide to polysaccharide (0.88 for pentoses and 0.90 for ature, R is the universal gas constant and ci is the fraction of volatiles
i i
hexoses)). produced by the i-th component: ci ¼ mo −m
m
char
.
o
46 P. Manara et al. / Food Research International 73 (2015) 44–51
An algorithm in Matlab® code, developed at the Technical University 3.2. Thermal decomposition characteristics
of Crete, was used to obtain the optimal parameters (Ei,Ai,,ci) that mini-
mize, under constraints, the objective function: Table 2 shows thermal degradation onset temperature, major degra-
dation temperatures, weight loss at 200–600 °C and percentage of
" charred residue at 800 °C. The TG and DTG curves obtained from the
j¼Z
X calc #2
dm exp dm pyrolysis of the three raw materials, as well as their pre-treatment
O:F: ¼ j− j ð3Þ
j¼1
dt dt products (lignin and pulp), at a heating rate of 10 °C/min, for both
pre-treatment techniques, are depicted in Figs. 1, 2, 3.
Depolymerization of material (such as olive kernel, grape pomace/
where (dm/dt)exp is the experimentally observed DTG (differential seeds, peach kernels, as well as the derived materials (lignins and
thermogravimetric) curve (¼ dðm=mo
dt
Þ
) and (dm/dt)calc is the calculated pulp), is a complex mechanism and proceeds by several competing
and concurrent reactions. During these reactions, cleavage of various
DTG curve (¼ −Σci da dt
i
), obtained by the analytical solution of the
bonds takes place in a wide range of temperatures, based upon the
kinetic differential Eqs. (2) with the given set of parameters.
bond energy. The obtained DTG curves showed that the different sam-
The deviation between the observed and the calculated curves at the
ples of agri-food processing wastes, as well as their pre-treatment prod-
optimal set of parameters was calculated as follows:
ucts (lignins and pulp) underwent decomposition at several different
temperatures. The DTG peaks among the samples differed in position
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi and height, implying a direct impact on thermal decomposition charac-
O:F: ðZ−NÞ
Devð%Þ ¼ 100 ð4Þ teristics by the specific distribution of organic and inorganic constituent.
maxð−dm=dtÞexp
Table 1
Chemical composition of raw materials and the products (pulp, lignins) after the pre-treatment protocols (wt% dry basis).
Olive derived pulp derived Grape Derived derived Peach Derived derived-Lignins
kernel Lignins pomace/seeds pulp Lignins kernel pulp
Components (wt% dry basis) FA⁎ MW⁎⁎ FA⁎ MW⁎⁎ FA⁎ MW⁎⁎ FA⁎ MW⁎⁎ FA⁎ MW⁎⁎ FA⁎ MW⁎⁎
Lignin 29.1 35.2 28.8 97.8 100 41.3 63.7 78.1 n.d⁎⁎⁎ 82.5 40.5 50.8 57.4 100 100
Klason lignin 26.0 39.3 37.9
Acid soluble lignin 3.1 2.9 2.6
Polysaccharides 60.5 51.1 68 2.2 - 25.2 9.6 6.3 n.d⁎⁎⁎ 4.1 44.3 38.9 45.6 - -
Glucan 37.7 44.7 67.7 9.0 6.2 5.8 21.2 29.9 45.2
Xylan 19.4 5.6 0.2 12.5 2.8 0.1 20.2 8 0.2
Mannan 0.3 0.3 0.1 0.5 0.3 0.1 0.0 0.2 0.1
Galactan 1.8 0.3 0.1 1.9 0.3 0,2 2.3 0.6 0.1
Arabinan 0.9 0.1 0.0 1.2 0 0.1 0.4 0.1 0.1
Rhamnan 0.4 0.1 0.0 0.1 0 0.1 0.2 0.1 0
Protein 4.4 - - 23.5 n.d⁎⁎⁎ 13.53 1.6 - -
Ash 2.7 9.5 2.9
⁎ FA: Formic/acetic acid pre-treatment.
⁎⁎ MW: Microwave pre-treatment.
⁎⁎⁎ n.d, not defined.
P. Manara et al. / Food Research International 73 (2015) 44–51 47
Table 2
Thermogravimetric analysis of the agri-food processing waste.
Sample⁎ Onset temperature (°C) Major degradation temperatures (°C) % Degradation at 120–600 °C Charred residue at 800 °C, (wt%)
It has been reported that DTG peaks for hemicelluloses and celluloses
appear approximately at 268 °C and 355 °C, respectively (Yang et al.,
2007). Cellulose is comprised of a long polymer of glucose, branch-free,
Fig. 1. DTG pyrolysis profiles of OK and their pretreatment products 10 °C/min; (A) using Fig. 2. DTG pyrolysis profiles of GK and their pretreatment products 10 °C/min; (A) using
formic/acetic acid treatment, (B) using microwave irradiation. formic/acetic acid treatment, (B) using microwave irradiation.
48 P. Manara et al. / Food Research International 73 (2015) 44–51
GK experimental GK calculated
limitations (White et al., 2011). However, in general, these complicated
GK-FAP experimental GK-FAP calculated
models were applied to a single biomass particle, taking in account
GK-MTL experimental GK-MTL calculated
several assumptions, unlikely to be used into industrial applications 0.45
(Sadhukhan, Gupta, & Saha, 2008). In addition, particle size effect and
the negligence of the non-uniformity of the bulk (Galwey & Brown, 0.4
1998; White et al., 2011), introduce errors to the developed models
and are considered unreliable, unless they are validated with real exper- 0.35
imental data (Garn, 1990).
OK experimental OK calculated
Fig. 5. Comparison between experimental and calculated DTG curves using the IPR model,
OK-FAL experimental OK-FAL calculated
OK-FASP experimental OK-FASP calculated at a heating rate of 10 °C/min (the case of grape pomace/seeds).
1.4
1.2 polymers and other materials, is one of the techniques used to study
the primary reactions of the thermal decomposition of solids. The inter-
Weight loss rate (%/ oC)
0.7
Weight loss rate (%/ C)
o
0.8
Weight loss rate (%/ C)
0.6
o
0.5
0.6
0.4
0.3
0.4
0.2
0.1 0.2
0
100 200 300 400 500 600 700 800
o 0
Temperature ( C)
100 200 300 400 500 600 700 800
(B) Temperature ( oC)
Fig. 4. Comparison between experimental and calculated DTG curves using the IPR model, Fig. 6. Comparison between experimental and calculated DTG curves using the IPR model,
at a heating rate of 10 °C/min (the case of olive kernel). at a heating rate of 10 °C/min (the case of peach kernel).
50 P. Manara et al. / Food Research International 73 (2015) 44–51
Table 3
Calculated kinetic parameters (activation energies (E) and pre-exponential factors (A)) for TGA pyrolysis of agri-waste material and the pre-treatment products (pulp and lignins) using
the IPR model.
Sample⁎ A1 E1 C1 A2 E2 C2 A3 E3 C3 A4 E4 C4 Dev
(min−1) (kJ/mol) (min−1) (kJ/mol) (min−1) (kJ/mol) (min−1) (kJ/mol) (%)
of the individual biomass components, the differential thermogravi- the lowest one (29–37 kJ/mol). The lower activation energy of grape
metric (DTG) curve can be represented by a sum of the individual com- residue corresponding to the first temperature regime may most prob-
ponents’ behaviour. The number of partial reactions can be varied ably be explained by the overlaping of hemicellulose and cellulose
depending upon the typical number of components proposed. Mass decomposition.
loss rate curves frequently contain partially overlapping peaks and Concerning reactivities of the pre-treatment products (lignin and
mathematical models are typically used for their deconvolution. pulp), both the pre-exponential factor and the activation energy values
Various models have been developed to describe the pyrolysis of the lignin produced from the chemical pre-treatment process
process using a number of successive and parallel reactions. Specifically, (organosolv), were lower than those of the raw materials, whereas
models that deal only with the chemical transformation from one phase kinetic parameters of the pulp produced from the chemical pre-
to another (Babu & Chaurasia, 2004; Di Blasi, 2008; Janse, Westerhout, & treatment process were significantly higher (Table 3).
Prins, 2000) and models that consider biomass as a mixture of its main On the other hand, the physicochemical pre-treatment (microwave)
constituents, employing reactions for the chemical conversion of these process resulted in decreased thermal degradation of the samples, as
(Li et al., 2009; Vamvuka, Topouzi, & Sfakiotakis, 2010) are developed. compared to the chemical pre-treatment process, so that the kinetic
Iso-conversional models (Flynn, 1983; Kissinger, 1957; Simon, 2004), parameters were generally decreased. An exception to this behaviour
according to which only a single step process is considered (Liu & showed the peach kernel.
Yuan, 2008; Wilson, Yang, Blasiak, John, & Mhilu, 2011), are also
developed.
In this study, kinetic parameters were based on the Independent 4. Conclusions
Parallel Reaction Model. Transport phenomena limitations were ex-
cluded. Specifically, based on the TGA experiments (and the resulting A non-isothermal thermogravimetric analysis (TGA) was performed
DTG figures), pyrolysis of agro-waste materials (raw materials, pulp, to obtain pyrolysis kinetic data from 3 agri-food processing wastes
lignins) was modelled by a kinetic scheme consisted of three or four in- (olive kernel, peach kernel and grape pomace). The independent parallel
dependent first-order parallel reactions. The first pseudo-component reaction (IPR) model was used in this study.
corresponded to hemicellulose, which was reactive at low temperatures Prior to pyrolysis, samples were submitted into 2 different pre-
(200–350 °C), the second pseudo-component corresponded to the cel- treatment (microwave and organosolv). The materials that were
lulose fraction, which decomposed over a narrower temperature range delivered from microwave pre-treatment were prone to carbonization
(250–380 °C) and the third, as well as in some cases fourth pseudo- rather than gasification reactions and have resulted in a higher percent-
component corresponded to lignin, the thermal degradation of which age of residual carbon, comparing with the derived materials from the
took place over a wide temperature range (200–800 °C). organosolv pre-treatment. Furthermore, lignins derived from olive and
In the corresponding figures (Figs. 4, 5, 6), the model’s results were peach kernel, regardless the pre-treatment process, resulted in higher
compared with the experimental data. Good fitting was obtained for percentage of charred residue, comparing with the non-pre-treated bio-
all samples, with deviation values, calculated by Eq. (4), varying from mass and the corresponding pulp.
1.07 to 3.54%. Table 3 shows the kinetic data regarding the IPR model. Among the two pre-treatment used methods, the physicochemical
As it can be observed, cellulose decomposition had the highest pre-treatment (microwave) process resulted in decreased thermal deg-
activation energy (143–175 kJ/mol), representing the largest contribu- radation of the samples, as compared to the chemical pre-treatment
tion to the devolatilization process, while lignin decomposition had process, so that the kinetic parameters were generally decreased.
P. Manara et al. / Food Research International 73 (2015) 44–51 51
The kinetic models of three Mediterranean agri-food processing Ieropoulos, I., Winfield, J., & Greenman, J. (2010). Effects of flow-rate, inoculum and time
on the internal resistance of microbial fuel cells. Bioresource Technology, 101,
wastes were validated with TGA-based experimental data. Good fitting 3520–3525.
was obtained for all samples, with deviation values varying from 1.07 to Jae, J., Tompsett, G.A., Lin, Y. -C., Carlson, T.R., Shen, J., Zhang, T., et al. (2010). Depolymer-
3.54%. ization of lignocellulosic biomass to fuel precursors: maximizing carbon efficiency by
combining hydrolysis with pyrolysis. Energy and Environmental Science, 3, 358–365.
Jakab, E., Faix, O., & Tiii, F. (1997). Thermal decomposition of milled wood lignins studied
by thermogravimetry/mass spectrometry. Journal of Analytical and Applied Pyrolysis,
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40–41, 171–186.
Jakab, E., Faix, O., Till, F., & Székely, T. (1995). Thermogravimetry/mass spectrometry
Acknowledgements are expressed to FA COST Action TD1203 Food study of six lignins within the scope of an international round robin test. Journal of
waste valorization for sustainable chemicals, materials & fuels (EUBis). Analytical and Applied Pyrolysis, 35, 167–179.
Janse, A.M.C., Westerhout, R.W.J., & Prins, W. (2000). Modelling of flash pyrolysis of a sin-
gle wood particle. Chemical Engineering and Processing, 39, 239–252.
Kebelmann, K., Hornung, A., Karsten, U., & Griffiths, G. (2013). Intermediate pyrolysis and
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