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Production Planning & Control: The Management of


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Project risk management using multiple criteria


decision-making technique and decision tree analysis:
a case study of Indian oil refinery
a
Prasanta Kumar Dey
a
Operations and Information Management Group, Aston Business School, Aston University,
Birmingham, UK
Published online: 06 Jul 2011.

To cite this article: Prasanta Kumar Dey (2012): Project risk management using multiple criteria decision-making technique
and decision tree analysis: a case study of Indian oil refinery, Production Planning & Control: The Management of Operations,
23:12, 903-921

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Production Planning & Control
Vol. 23, No. 12, December 2012, 903–921

Project risk management using multiple criteria decision-making technique and


decision tree analysis: a case study of Indian oil refinery
Prasanta Kumar Dey*
Operations and Information Management Group, Aston Business School, Aston University, Birmingham, UK
(Received 7 October 2010; final version received 3 May 2011)

This study proposes an integrated analytical framework for effective management of project risks using combined
multiple criteria decision-making technique and decision tree analysis. First, a conceptual risk management
model was developed through thorough literature review. The model was then applied through action research on
a petroleum oil refinery construction project in the Central part of India in order to demonstrate its effectiveness.
Oil refinery construction projects are risky because of technical complexity, resource unavailability, involvement
of many stakeholders and strict environmental requirements. Although project risk management has been
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researched extensively, practical and easily adoptable framework is missing. In the proposed framework, risks are
identified using cause and effect diagram, analysed using the analytic hierarchy process and responses are
developed using the risk map. Additionally, decision tree analysis allows modelling various options for risk
response development and optimises selection of risk mitigating strategy. The proposed risk management
framework could be easily adopted and applied in any project and integrated with other project management
knowledge areas.
Keywords: risk management; cause and effect diagram; the analytic hierarchy process; decision tree; oil refinery
construction project

1. Introduction building confidence of the project team, to make


The success parameters for any project are on time decisions objectively with the help of an available
completion, within specific budget and with requisite database, to provide adequate information for effective
performance (technical requirement). The main bar- project management and to establish close co-opera-
riers for their achievement are the changes in the tion among project teams (Dey 2010). Although
project environment (Chapman 2006). The problem today’s organisations appreciate the benefits of man-
multiplies with the size of the project as uncertainties in aging risks in construction projects, formal risk anal-
project outcome increase with size (Zayed et al. 2008). ysis and management techniques are rarely used due to
Oil refinery construction projects are exposed to lack of knowledge and doubts on the suitability of
uncertain environment because of such factors as these techniques for construction industry activities
planning and design complexity, presence of various (Kwak and Anbari 2009).
interest groups (project owner, owner’s project group, The current literature on construction project risk
consultants, contractors, vendors, etc.), resource management consists of mainly four types of work –
(materials, equipment, funds, etc.) unavailability, standards for risk management practices, project risk
climatic environment, the economic and political management practices of countries including ranking
environment and statutory regulations (Dey and of risk factors, case studies of organisations and
Ramcharan 2008). Other risk factors include the industries using conceptual mathematical models and
complexity of the project, the speed of its construction, applications of risk responses.
the location of the project and its degree of Risk management principles and guidelines (the
unfamiliarity. Project Management Body of Knowledge (PMBoK) of
Today’s project managers believe that a conven- Project Management Institute (PMI 2008) and AS/
tional approach to project management is not suffi- NZS ISO 31000:2009) are the most popular sources for
cient, as it does not enable the project management generic project risk management processes. Although
team to establish an adequate relationship among all they are effective in identifying resources, tools and
phases of project, to forecast project achievement for techniques, and outputs, each project needs a

*Email: p.k.dey@aston.ac.uk

ISSN 0953–7287 print/ISSN 1366–5871 online


ß 2012 Taylor & Francis
http://dx.doi.org/10.1080/09537287.2011.586379
http://www.tandfonline.com
904 P.K. Dey

customised approach for application. Wang et al. methodology, Section 4 introduces the proposed
(2004) study risk management practices of developing framework for risk management, Section 5 demon-
countries to identify, categorise, evaluate and rank strates application of the proposed framework, Section
risks, Thuyet et al. (2007) demonstrate risk manage- 6 demonstrates the validation of the framework,
ment practices in oil and gas construction projects in Section 7 provides the discussion and Section 8
Vietnam, Zayed et al. (2008) show risks that are concludes the study.
inherent in Chinese highway projects, and Dey (2010)
illustrates risks in Indian construction projects in oil
industry. Although these give the ideas of risk factors,
2. Literature review
risk management practices, and issues and challenges
of applications for construction projects in specific Risk management is an expanding field, growing
industry and country, they do not provide a framework beyond the rich work done in finance and insurance
for application. The project risk management literature (Wu and Olson 2009a). Research has revealed that risk
is very strong in applying quantitative modelling for management can be used as a tool for greater rewards
analysing risks. Schatteman et al. (2008) uses an and not just to control against loss (Wu and Olson
integrated computerised risk identification and analy- 2008). Risk management techniques have been adopted
sis method. However, their model does not integrate by many researchers in varied areas – Liu et al. (2009)
for modelling competitive aspects of distribution
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mitigating measures. Tuysuz and Kahraman (2006)


develop a risk management framework using fuzzy channels, Xie et al. (2009) for developing technology
analytic hierarchy process (AHP) and apply it in to aid in risk control across supply chain, Yang et al.
information technology project. Tah and Carr (2000) (2009) and Oehmen et al. (2009) for managing supply
apply fuzzy logic for risk assessment in construction chain risk and Wu and Olson (2009b) for managing
project. However, they did not integrate risk assess- enterprise risk. Stefansson et al. (2009) demonstrates
ment with response development. Wang et al. (2004) procedure for reducing the risk of delayed delivery in
apply qualitative risk management model for manag- make-to-order production environment.
ing project risk in developing countries, which has very As per PMBoK (PMI 2008), risk management is
weak integration across risk management processes. the systematic process of identifying, analysing and
There are numerous studies on managing risks as a responding to project risk. It includes maximising the
part of managing overall project (Dey 2006, Shen et al. probability and consequences of positive events and
2006, Dey and Ramcharan 2008). William (1995) minimising the probability and consequences of
reviews decision support systems (DSS) for managing adverse events to project objectives. Risk management
project risk covering identification, analysis and has six steps. They are risk management planning, risk
response development and risk control. This review identification, qualitative risk analysis, quantitative
demonstrates state-of-the-art methods for risk man- risk analysis, risk response planning, risk monitoring
agement from early 1980s till middle of 1990s. and control (PMI 2008). The AS/NZS ISO 31000:2009
Although the conventional risk management methods sets out five steps for risk management – establish the
contribute furthering risk management practices in context, identify the risks, analyse the risks, evaluate
construction industry, more practical approach is the risks and treat the risks.
needed. Additionally, according to author’s knowl- Although risk management standards are helpful to
edge, there is no other quantitative framework, which undertake risk management process, they do not help
integrates risk identification, analysis and response to choose right tools for risk identification and
development. This study contributes a new integrated analysis. Moreover, it does not provide any clue on
risk management heuristic, which enables identifica- risk factors/events that might need to address in order
tion, analysis, response development and controlling of to manage projects effectively.
risk throughout the project phases. Hence, this study In the past, a number of systematic models have
bridges the gaps. been proposed for use in the risk-evaluation phase of
The objective of the study is to develop a DSS the risk management process. Kangari and Riggs
which integrates risk identification, analysis and (1989) classified these methods into two categories:
responses development for managing construction classical models (i.e. probability analysis and Monte
project risks. This enables project managers to make Carlo simulation) and conceptual models (i.e. fuzzy set
the right decision to accomplish project goals. The analysis). They noted that probability models suffer
organisation of this article is as follows: Section 2 from two major limitations. Some models require
briefs the literature on project risk management detailed quantitative information, which is not nor-
practices and frameworks, Section 3 states the mally available at the time of planning, and the
Production Planning & Control 905

applicability of such models to real project risk analysis method provides a practical approach to project risk
is limited, because agencies participating in the project management, lacks objective derivation of risk
have a problem with making precise decisions. The responses. Dey (2001, 2002) introduces integrated
problems are ill-defined and vague, and they thus frameworks for project risk management which takes
require subjective evaluations, which classical models generic project risk management steps – identification,
cannot handle. There is, therefore, a need for a analysis and response development and applies the
subjective approach to project risk assessment, with AHP for risk analysis. The present framework is an
there being the necessary objectivity in the methodol- extension to these works with integrated risk identifi-
ogy. The AHP, as shown by Mustafa and Al-Bahar cation using cause and effect diagram, analysis using the
(1991) and Dey et al. (1994), provides both a subjective AHP, response development using risk map and select-
and objective approach to risk analysis using expert ing mitigating measures using decision tree analysis.
judgement. However, their approaches fail to integrate The proposed approach to project risk manage-
risk analysis with the project management processes. ment introduces a comprehensive and innovative
Recently, Zayed et al. (2008) apply the AHP for framework which integrates four methods – cause
assessing risk in Chinese highway projects. The frame- and effect diagram for risk identification, the AHP for
work prioritises risk factors and ranks alternative determining probability of risks, risk map for deriving
projects. However, their approach does not discuss on risk impact, and decision tree for revealing risk
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managing risk during planning and implementation mitigating measures. Therefore, this study bridges the
phases of the projects as indicated in the project risk gaps in current literature.
management standards (PMI 2008, AS/NZS ISO
31000:2009).
Wang et al. (2004) introduce a risk management 3. Methodology
framework named ‘Alien Eyes’ risk model, which This study adopts case study approach. First, review of
shows the hierarchical levels of the risks and the project risk management was undertaken to analyse
influence relationship among the risks. Build on their pros and cons of contemporary approaches to project
findings, a qualitative risk mitigation framework has risk management. Second, a conceptual framework for
finally proposed. This framework also suffers from project risk management was proposed. Third, the
integrated objective approach to risk management. proposed framework was then applied to a grass-root
Schatteman et al.’s (2008) integrated computerised risk oil refinery construction project in India. Fourth, the
management model identifies and quantifies (proba- pros and cons of the framework were revealed. Fifth,
bility and impact) schedule risk, but fails to integrate the practical implication of the proposed framework
mitigating measures. Shen et al. (2006) suggest public was validated through the focus group with represen-
private partnership to manage risks in public sector tatives of a few executives from the Indian oil industry.
projects in Hong Kong. While this study contributes The proposed risk management framework uses
on means for risk management, but helps little to cause and effect diagram to identify risk, the AHP to
analyse risks. Tuysuz and Kahraman (2006) demon- derive probability of occurrence of risk, risk map to
strate a project risk evaluation method using fuzzy determin impact, and decision tree analysis to objec-
AHP approach in information technology projects. tively reveal measures for risk mitigation. The follow-
Like other studies, it also does not objectively integrate ing paragraphs demonstrate the AHP and decision tree
the risk mitigating measures with risk analysis results. briefly.
Dey (2006) and Dey and Ramcharan (2008) suggest The AHP developed by Saaty (1980) provides a
multiple criteria decision-making method for minimis- flexible and easily understood way of analysing com-
ing risk by selecting right projects. Although their plicated problems. It is a multiple criteria decision-
methods are effective for project selection, they do not making technique that allows subjective as well as
tell how to manage risks across the various phases of objective factors to be considered in the decision-
project. Moreover, they do not determine either making process. The AHP allows the active participa-
probability or impact of risk on project outcomes. tion of decision-makers in reaching agreement, and
Dey (2010) introduces a hierarchical framework for gives managers a rational basis on which to make
risk analysis. It identifies risks using brainstorming, decisions. AHP is based on the following three
derives probability using the AHP, and determines principles: decomposition, comparative judgement
impact using risk maps in project, work package and and synthesis of priorities.
activity level separately. Subsequently, it develops risk The AHP is a theory of measurement for dealing
mitigating measures for each level using collective with quantifiable and intangible criteria that has been
experience of the project executives. Although this applied to numerous areas, such as decision theory and
906 P.K. Dey

conflict resolution (Vargas 1990). AHP is a problem- with using AHP in group decision-making, see Islie
solving framework and a systematic procedure for et al. (1991). Appendix 1 shows general formulations
representing the elements of any problem (Saaty 1983). for determining importance of criteria for decision-
Formulating the decision problem in the form of a making, eigen vectors, consistency ratio through cal-
hierarchical structure is the first step of AHP. In a culating max.
typical hierarchy, the top level reflects the overall Decision trees use calculations of expected mone-
objective (focus) of the decision problem. The elements tary values (EMVs) to measure the attractiveness of
affecting the decision are represented in intermediate alternatives. Decision trees, however, use graphical
levels. The lowest level comprises the decision options. models as well to display several relevant aspects of a
Once a hierarchy is constructed, the decision-maker decision situation. These graphical models consist of
begins a prioritisation procedure to determine the tree-like structures (hence the name) with branches to
relative importance of the elements in each level of the represent the possible action–event combinations. The
hierarchy. The elements in each level are compared as conditional payoff is written at the end of each branch.
pairs with respect to their importance in making the A tree gives much the same information as a matrix,
decision under consideration. A verbal scale is used in but, in addition, it can be used to depict multiple-stage
AHP that enables the decision-maker to incorporate decisions – a series of decisions over time (Dilworth
subjectivity, experience and knowledge in an intuitive 2000). The decision tree approach (DTA) logically
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and natural way. After comparison matrices are structures risk management philosophy by identifying
created, relative weights are derived for the various alternative responses in mitigating risk. It provides a
elements. The relative weights of the elements of each basis for quantitative risk management and incorpo-
level with respect to an element in the adjacent upper rates management perceptions.
level are computed as the components of the normal-
ised eigenvector associated with the largest eigenvalue
of their comparison matrix. Composite weights are
4. The proposed risk management framework
then determined by aggregating the weights through
the hierarchy. This is done by following a path from The proposed risk management framework has
the top of the hierarchy to each alternative at the 10 steps. First, a work breakdown structure is formed
lowest level, and multiplying the weights along each in order to identify all the work packages. This
segment of the path. The outcome of this aggregation facilitates to identify risk factors specific to each
is a normalised vector of the overall weights of the work package for better control. Second, the factors
options. The mathematical basis for determining the that affect the time, cost and quality achievement of
weights was established by Saaty (1980). specific work packages are identified using cause and
Risk management is usually a team effort, and the effect diagrams. Third, a hierarchical risk structure is
AHP is one available method for forming a systematic formed in the AHP framework with the consideration
framework for group interaction and group decision- of all risk factors that are likely to affect entire project.
making (Saaty 1982). Dyer and Forman (1992) Fourth, the likelihood of their occurrences is deter-
describe the advantages of AHP in a group setting as mined using the AHP. It comprises of comparing the
follows: (1) both tangibles and intangibles, individual risk factors pairwise to determine the likelihood of
values and shared values can be included in an AHP- their occurrences, comparing the risk sub-factors
based group decision process, (2) the discussion in a pairwise to determine likelihood of their occurrences,
group can be focused on objectives rather than comparing the alternative work packages with respect
alternatives, (3) the discussion can be structured so to each sub-factor in order to determine the likelihood
that every factor relevant to the discussion is consid- of their failure from the risk sub-factor and synthesis-
ered in turn and (4) in a structured analysis, the ing the results across the hierarchy in order to derive
discussion continues until all relevant information relative overall chance of failure of each work package.
from each individual member in a group has been Fifth, the severity (probability and impact) of each
considered and a consensus choice of the decision factor is then derived through guesstimating. Sixth, the
alternative is achieved. A detailed discussion on expected time and cost overrun of the project is then
conducting AHP-based group decision-making ses- formulated using probability theory. Possible alterna-
sions including suggestions for assembling the group, tive responses for mitigating the effect of risk factors
constructing the hierarchy, getting the group to agree, are revealed and the cost for each response is
inequalities of power, concealed or distorted prefer- estimated. Seventh, decision trees for each work
ences, and implementing the results can be found in package are drawn in order to show the possible
Saaty (1982) and Golden et al. (1989). For problems responses with the likelihood of time and cost overrun.
Production Planning & Control 907

Step 1: Identifying Step 2: Identifying


Step 3: Developing Step 4: Analyzing
work package for risk factors using
risk structure in the risk using the AHP
Risk analysis Cause and effect
AHP framework
diagram

Step 7: Deriving
possible responses to Whether Step 6: Determining Step 5: Guesstimating
No
mitigate risks this outcome expected time and cost the impact (time and cost)
along with estimate is acceptable? overrun of the project of each prioritized
for each response risk factor

Yes
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Step 8: Developing decision


tree model for each work package Step 9: Deriving expected
monetary value for Step 10:
showing possible responses Implement
each decision alternative Implement
with likelihood of time and Project
to select the best response responses
cost overrun

Figure 1. Proposed framework for project risk management in a quantitative framework using a combined AHP and DTA.

Eighth, risk responses are evolved. Ninth, the EMV The following paragraphs demonstrate each step of
(cost of risk response in this case) is calculated for the proposed risk management framework.
selecting the best option through statistical analysis.
Step 1: Identifying the work packages for risk
Finally, the selected best options are implemented.
analysis
Figure 1 shows the proposed construction risk
management framework. The total project scope was hierarchically arranged
to form a work break down structure. Figure 2 shows
the work breakdown structure of the oil refinery
construction project under study. The risk manage-
5. Application ment group brainstormed on the complexity in design,
The proposed risk management framework was implementation and operations of each package using
applied in case of the construction of a new oil refinery their experience. According to the complexity in
achieving time, cost and quality targets, the work
of 7.5 million metric ton per annum capacity in the
packages that were considered for risk management
Central part of India. The project cost was estimated at
were Instrumentation and control room, Process
US$ 600 million.
equipment and piping, Tank farm, pipelines and
A risk management group was formed for manag-
loading/unloading facilities, and Power and utilities.
ing risk for the case study project. The group consisted
of one member (with more than 15 years experience) Step 2: Identifying risk factors that affect time, cost
each from Mechanical, Electrical, Civil, Tele-commu- and quality achievement of specific work packages
nication and instrumentation, Finance and Materials using cause and effect diagrams
of the project function of the concerned organisation. The risk factors and sub-factors were then identi-
They were entrusted for collecting data, analysing, fied using a cause and effect diagram for each package
interpreting and preparing recommendations with separately by the project executives, who were actively
active interactions with the core project implementa- involved for managing those packages through focus
tion team. group discussions with facilitation of the risk
908 P.K. Dey

Project: Constructing a 7.5 MMTPA


Oil Refinery

Work packages

Office buildings Township Process equipment


and infrastructure construction and piping (FOB,
(boundary wall, LOB, HCU etc.)
road etc.) Tank farm,
Instrumentation
Infrastructure laying crude and
and control room
for power and product pipelines
utilities including loading
/ unloading facilities
Activities
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Materials
Survey Land development Execution/
Procurement
Implementation
Design and
Contract Commissioning
Land acquisition detailed engineering

Figure 2. Work Breakdown Structure.

Financial, economical Technical risk


and political risk

Changes of Scope change


local law Technology selection
Fund Equipment
Changes in risk
Govt. policy Implementation methodology selection
Inflation Materials
risk
Improper Engineering and design change
estimation
Cost, time and
quality non-achievement

Owner group Environmental clearance


Land acquisition
Consultant
Contractor Clearance from Controller of explosive (CCE)

Supplier
Other clearance

Organizational risk Natural hazards Statutory


clearance risk

Figure 3. Risk identification using cause and effect diagram.

management group. The risk management group then diagram for the risk of the project under study as
compiled the risk factors and sub-factors to develop a identified by the risk management group.
consolidated list of risk factors and sub-factors for the The following paragraph describes the risk factors
entire project. Figure 3 shows the cause and effect briefly.
Production Planning & Control 909

Oil refinery construction projects deploy complex occurrences. As for example, for the factor level
technologies, which make it vulnerable to failure in comparison, the risk management group agreed that
terms of time, cost and quality achievement. There is ‘technical risk’ was ‘moderately important/vulnerable’
always a chance of changing project scope, as accurate compared to ‘financial and economical risk’.
project plan is almost impossible to formulate (Dey Accordingly, they used ‘3’ in the second row and
2010). The successful accomplishment of projects third column, and ‘1/3’ in the third row and second
depends on how effectively these changes are managed. column. Subsequently, they compared each alternative
Selecting appropriate technologies, implementing them work package with respect to each risk sub-factor in
effectively and operating them efficiently are the key order to determine the likelihood of failure of each
success factors for business (Thuyet et al. 2007). work package due to occurrences of those risks
However, any project will have uncertainties to achieve (Appendix 3). The analysis was done using group
those. Other than the above internal factors, projects consensus. Using the Expertchoice, the results were
are always vulnerable from external factors like finan- synthesised across the hierarchy to determine the
cial, political and economical risk (Chapman 2006). likelihood of failure of the work packages. Table 3
Availability of fund throughout project life and gives the outcomes of pairwise comparison in factor,
stability of political and economic environment sub-factor and alternative levels along with the overall
impact project significantly. Additionally, accuracy of likelihood of failure of each work package. The
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available information for project cost estimate could detailed calculation of the AHP application is available
also affect project outcomes (Zayed et al. 2008). on request.
Additionally, number of stakeholders is involved in The following paragraphs describe the observations
large scale construction projects such as oil refinery from risk analysis:
construction. Their individual and collective capabili-
ties contribute largely for successful completion of the (1) Technical risk was the major risk category for
projects. Historically, natural hazards are one of the time and cost overrun of the project. Among
major causes of project failure. These include rain, the technical risks, scope change, engineering
flood, subsidence, fire and heat for the project under and design change, technology and implemen-
study. Large infrastructure projects need regulatory tation methodology selections were the major
clearances from many competent authorities, which causes of project failure. The ‘Process equip-
include environment clearance, land acquisition related ment and piping’ and ‘tank farm and pipelines’
clearance, explosive fire clearance and construction work packages were vulnerable from scope
clearance. On time approval of those clearances is change. Technology selection was vital for
critical to complete the construction activities on time ‘instrumentation and control room’ and
(Wang et al. 2004). ‘power and utility’ work packages.
Engineering and design change was quite
Step 3: Developing the risk structure in the AHP likely to occur for the ‘instrumentation and
framework control room’ and ‘Process equipment and
The factors as identified in previous steps were piping’ work packages. Prior selection of
arranged hierarchically to form an analytical frame- implementation methodology was crucial for
work. Figure 4 shows the hierarchical structure for risk the ‘instrumentation and control room’ pack-
analysis of oil refinery construction project. The level 1 ages, as improper selection could cause
is the goal, i.e. ‘determining riskiness of project’. Levels major time and cost overrun. Unavailability
2 and 3 are the factors and sub-factors, respectively, as of pipe materials and delayed delivery of
identified by the project risk management group. pumping unit could result in considerable
Level 4 contains the alternatives, i.e. critical work time overrun.
packages as identified by the same group. (2) Other major risks in project achievement were
financial, economic and political risk and
Step 4 (4.1–4.4): Analysing risk using the AHP
organisational risk. Within this category, fund
Risk analysis of the project was then carried out flow problems and improper estimation were
using the Expert Choice (Forman and Saaty 1983) the major causes of concern. All the packages
(http://www.expertchoice.com/). The risk management were equally vulnerable from fund flow prob-
group in a focus group made pairwise comparisons in lems. However, the ‘instrumentation and
both factor (Table 1) and sub-factor levels (Appendix control room’ and ‘Process equipment and
2) using the verbal scale (Table 2) developed by Saaty piping’ packages were prone to improper esti-
(1980) in order to determine the likelihood of their mates due to more uncertainties in design
910 P.K. Dey

Determining riskiness of refinery


construction project
GOAL

Financial,
Technical risk Organizational risk Natural Statutory construction
Political and
FACTORS hazards clearance risk
Economical risk

Scope change
Inflation Risk •Environment
Client’s maturity
Technology Selection
SUBFACTORS

Fund Risk •Land Acquisition


Contractors’ maturity
Implementation
Methodology Changes of Local Law •Explosive Clearance
Suppliers’ maturity
Selection
Changes in •Other Clearance
government policy Consultants’ maturity
Equipment Risk
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Material Risk Improper cost


estimation
Engineering and Design
Change

Instrumentation Process equipment Tank farm and Power and


ALTERNATIVES and control room and piping Pipelines Utilities

Figure 4. The AHP model for determining riskiness of project.

Table 1. Comparison matrixes in factor level using information from Table 2.

Technical Financial and Organisational Natural Statutory


Factors risk economical risk risk hazards clearance risk

Technical risk 1 3 4 5 5
Financial and economical risk 1/3 1 2 3 3
Organisational risk 1/4 1/2 1 2 2
Natural hazards 1/5 1/3 1/2 1 1
Statutory clearance risk 1/5 1/3 1/2 1 1
Column sum 1.9833 5.1667 8 12 12
Normalised matrix to determine the likelihood of failure from each factor
Likelihood
Technical risk 0.504a 0.581 0.500 0.417 0.417 0.484b
Financial and economical risk 0.168 0.194 0.250 0.250 0.250 0.222
Organisational risk 0.126 0.097 0.125 0.167 0.167 0.136
Natural hazards 0.101 0.065 0.063 0.083 0.083 0.079
Statutory clearance risk 0.101 0.065 0.063 0.083 0.083 0.079

Notes: a1/1.9833 ¼ 0.504 (each cell has been divided by the column sum to form normalized matrix); blikelihood of risk factors is
then determined by averaging the numbers across each row: Average (0.504 þ 0.581 þ 0.500 þ 0.417 þ 0.417) ¼ 0.484).
max ¼ 1.9833  0.484 þ 5.1667  0.222 þ 8  0.136 þ 12  0.079 þ 12  0.079 ¼ 5.0914; Consistency Index, CI ¼ (max  1)/
(n  1); CI ¼ (5.0914  5)/(5  1) ¼ 0.02286, where n ¼ size of square matrix. Consistence Ratio ¼ (Consistency Index/Random
Index)  100; Random Index ¼ 1.12. Consistency Ratio: 2.04, which is less than 10%. Hence it is acceptable.

and implementation methodology selection. The ‘instrumentation and control room’ work
Although the organisational risk was less vul- package was the most susceptible to the consul-
nerable for the project under study, the consul- tant and contractor’s performance. The capa-
tant and contractor’s capabilities were a bit of bility of the owner’s project group was required
a concern to the management of the project. for achievement of all the work packages.
Production Planning & Control 911

Table 2. Scale of relative importance for pairwise comparison (Saaty 1980).

Intensity Definition Explanation

1 Equal importance Two activities contribute equally to the object


3 Moderate importance Slightly favours one over another
5 Essential or strong importance Strongly favours one over another
7 Demonstrated importance Dominance of the demonstrated importance in practice
9 Extreme importance Evidence favouring one over another of highest possible order of affirmation
2, 4, 6, 8 Intermediate values When compromise is needed

(3) Although the project under study was not very Table 5 gives the overall time and cost overrun of
vulnerable from statutory clearance risk, care the project.
should be taken for getting environmental The analysis revealed that the project was expected
clearance and explosive clearance on time for to have experienced 4.81 months delay and US$ 30.28
trouble free implementation. million cost overrun.
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(4) Natural hazards were the part and parcel of the


Step 7: Deriving possible risk responses
oil refinery project as it was exposed many
seasons. Although it had less priority compared Risk analysis results derived a few risk responses in
to other risk factors, almost all the work line with the principles to avoid, to reduce, to transfer
packages were vulnerable. Accordingly, appro- and to absorb. The risk management group through a
priate contingency plans were developed for brainstorming session derived the following responses
each package. for the project under study:
(5) The ‘Process equipment and piping’ work
package was the most risky package with a (1) Carrying out a detailed survey with the objec-
probability of failure of 0.314. The major tive of minimum scope and design change.
factors for possible failure were changes in (2) Selecting technology and implementation
scope, change in engineering and design, fund methodology on the basis of owner’s/consul-
availability, vendor capability, natural hazard tant’s expertise, availability of contractors and
and clearance for land acquisition. The vendors and lifecycle costing.
‘Instrumentation and control room’ work (3) Executing design and detailed engineering on
package with probability of failure 0.276 came the basis of selected technology and implemen-
next. The main contributing factors were scope tation methodology and detailed survey.
change, implementation methodology selec- (4) Selecting superior contractors, consultants and
tion, engineering and design change, and vendors on the basis past performance.
improper estimate thereon. The ‘Tank farm (5) Scheduling the project by accommodating sea-
and pipelines’ and ‘Power Utility’ work pack- sonal calamities.
ages were relatively less vulnerable and they (6) Planning contingencies and acquiring
had relative failure chances 0.217 and 0.176, insurance.
respectively. (7) Ensuring the availability of all statutory clear-
ance before design and detailed engineering.
Step 5: Guesstimating the impact (time and cost) of
each prioritised risk factor Table 6 gives the estimated cost of the above risk
responses for each work package. Sources for cost data
The risk management group then guesstimated the were the detailed feasibility report and cost estimate for
impact of the risk factors in terms of time and cost the project concerned, based on other recently com-
overrun. Table 4 gives the probability (from Table 3)
pleted projects and quotations from vendors and
and impact of all risk factors.
contractors.
Step 6: Determining expected time and cost overrun
Step 8: Developing the decision tree model
of the project
The next step was to form a decision tree for
The above results were then used to derive the each work package with the consideration of
expected time and cost overrun using Bayesian prob- probability and severity of failure and various possible
ability (Canavos 1984). responses.
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912

Table 3. Likelihood of risk in project.

Instrumentation and Process equipment Tank farm and Power and


Likelihood control room and piping pipelines utilities
Factors Likelihood Sub-factors
LP GP LP GP LP GP LP GP LP GP

Technical risk 0.484a Scope change 0.354b 0.171 0.162 0.028 0.438 0.075 0.251 0.043 0.149 0.025
Technology selection 0.129 0.062 0.277 0.017 0.161 0.010 0.096 0.006 0.466 0.029
Implementation methodology 0.150 0.073 0.469c 0.034 0.280c 0.020 0.136c 0.010 0.115c 0.008
Equipment 0.057 0.027 0.373 0.010 0.209 0.006 0.209 0.006 0.209 0.006
Materials 0.067 0.032 0.097 0.003 0.432 0.014 0.287 0.009 0.184 0.006
Engineering and design change 0.243 0.118 0.362 0.043 0.326 0.038 0.148 0.017 0.163 0.019
Financial and 0.222 Inflation 0.112 0.025 0.250 0.006 0.250 0.006 0.250 0.006 0.250 0.006
economical risk Fund 0.504 0.112 0.250 0.028 0.250 0.028 0.250 0.028 0.250 0.028
Local law 0.068 0.015 0.167 0.003 0.167 0.003 0.333 0.005 0.333 0.005
Policy 0.078 0.017 0.250 0.004 0.250 0.004 0.250 0.004 0.250 0.004
Cost estimate 0.239 0.053 0.351 0.019 0.351 0.019 0.189 0.010 0.109 0.006
P.K. Dey

Organisational risk 0.136 Client 0.111 0.015 0.379 0.006 0.358 0.005 0.179 0.003 0.085 0.001
Contractor 0.280 0.038 0.385 0.015 0.415 0.016 0.126 0.005 0.074 0.003
Supplier 0.452 0.062 0.227 0.014 0.227 0.014 0.423 0.026 0.123 0.008
Consultant 0.156 0.021 0.305 0.006 0.490 0.010 0.126 0.003 0.079 0.002
Natural hazards 0.079 0.079 0.333 0.026 0.333 0.026 0.167 0.013 0.167 0.013
Clearance risk 0.079 Environmental 0.079 0.006 0.100 0.001 0.300 0.002 0.300 0.002 0.300 0.002
Land acquisition 0.519 0.041 0.250 0.010 0.250 0.010 0.250 0.010 0.250 0.010
Explosive 0.201 0.016 0.109 0.002 0.189 0.003 0.351 0.006 0.351 0.006
Other 0.201 0.016 0.110 0.002 0.230 0.004 0.302 0.005 0.358 0.006
Overall tisk tanking 0.276 0.314 0.217 0.193

Notes: LP, local percentage; GP, global Percentage.


GP for sub-factor is derived by multiplying factor likelihood and sub-factor LP; GPs of alternatives are determined by multiplying GP of sub-factor and LP of each
alternative.
a b
, and c indicate values from Table 1, Appendix 1 and Appendix 2, respectively.
Production Planning & Control 913

Table 4. Probability and severity of risk factors.

Impact

Risk factors Probabilitya Time overrun (in months)b Cost overrun (in million US$)b

Scope change 0.171 8 90


Technology selection 0.062 6 20
Implementation methodology 0.073 3 0
Equipment 0.027
Materials 0.032 3 0
Engineering and design change 0.118 5 30
Inflation 0.025
Fund 0.112 2 0
Local law 0.015
Policy 0.017
Cost estimate 0.053 2 0
Client 0.015
Contractor 0.038 6 30
Supplier 0.062 8 30
Consultant 0.021
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Natural hazards 0.079 12 90


Environmental 0.006
Land acquisition 0.041 4 0
Explosive 0.016
Other 0.016

Notes: aThe values are from Table 3 ‘Likelihood GP’; bthe values are guesstimated by the risk management group from previous
project experience.

Table 5. Expected time and cost overrun.

Impact

Time Cost Expected Expected cost


Risk factors Probabilitya overrun overrun time overrunb overrunb

Scope change 0.171 8 90 1.37 15.41


Technology selection 0.062 6 20 0.37 1.25
Implementation methodology 0.073 3 0 0.22 0.00
Equipment 0.027 0.00 0.00
Materials 0.032 3 0 0.10 0.00
Engineering and design change 0.118 5 30 0.59 3.53
Inflation 0.025 0.00 0.00
Fund 0.112 2 0 0.22 0.00
Local law 0.015 0.00 0.00
Policy 0.017 0.00 0.00
Cost estimate 0.053 2 0 0.11 0.00
Client 0.015 0.00 0.00
Contractor 0.038 6 30 0.23 1.15
Supplier 0.062 8 30 0.49 1.85
Consultant 0.021 0.00 0.00
Natural hazards 0.079 12 90 0.95 7.10
Environmental 0.006 0.00 0.00
Land acquisition 0.041 4 0 0.16 0.00
Explosive 0.016 0.00 0.00
Other 0.016 0.00 0.00
Overall expected time and cost overrun 4.81 30.28

Notes: aExpected time overrun ¼ 0.171  8 ¼ 1.37; bexpected cost overrun ¼ 0.171  90 ¼ 15.41.
914 P.K. Dey

Table 6. The cost data (million US$) for each package against various responses.

Process Instrumentation Office buildings


Tank farm equipment and control Power and and plant
Responses and pipelines and piping room utilities infrastructure

Carrying out detailed survey with the 12a 6 6 3 3


objective of minimum scope and design
change
Selecting technology and implementation 3 6 3 1.5 1.5
methodology on the basis of owner’s/
consultant’s expertise, availability of
contractors and vendors and lifecycle
costing
Executing design and detailed engineering 1 1 1 1 1
on the basis of selected technology and
implementation methodology and
detailed survey
Selecting superior contractors, consultants 22 16 10 2 2
and vendors on the basis past
performance
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Scheduling project by accommodating 6 – 5 – –


seasonal calamities
Planning contingencies and acquiring 11 2 6 1 1
insurance
Ensuring the availability of all statutory 1 1 1 1 1
clearance before design and detailed
engineering
Total 56 32 32 10 10
Grand total 140

Notes: a14 km pipeline survey, soil testing for entire tank farm, control valves and control room design and implementation
planning cost US$ 4 million, US$ 3 million and US$ 5 million, respectively.

The group decided the following decision pipelines’, ‘Process equipment and piping’,
alternatives: ‘Instrumentation and control room’, and ‘power and
utilities’, respectively. The cost figures had been taken
. Do nothing.
from Table 6, the probability figures are from Table 3
. Carrying out detailed survey (additional).
(it was assumed that if all the responses were under
. Using superior technology.
taken the probability of residual risk would be 5%),
. Engaging expert project team.
and the effects of risk factors on time and cost after
. Implementing all responses as indicated in
risk response have been estimated from cumulative
Table 6.
experience of the risk management group through
The decision trees were formulated for the work focus group.
packages (tank farm and pipelines laying, process Table 11 gives the decisions emerge from the DTA
equipment and piping, Instrumentation and control of risk management:
room, and power utilities) of the oil refinery construc- Total cost for risk responses was US$ 56 million
tion project under study. The probability and impact which was much lower than US$140 million (if every
(time and cost) for each decision alternative were response as indicated in Table 6 is implemented).
derived from the risk analysis study of each package
Step 10: Implementing the responses
and expert opinion through brainstorming.
The responses as indicated in Table 11 were
Step 9: Deriving EMV for each decision alternative
implemented.
to select the best response
The project was completed in early 2004 with no
The EMVs were then calculated for each alterna- time and cost overrun. There were a few issues related
tive decision for all the packages. Figure 5 shows the to engineering and design changes, procurement and
decision tree for the work package ‘Tank farm and commissioning of the hydrocracker units. However,
pipelines’. Tables 7–10 show the EMVs for various those issues were managed effectively by the project
decision options of the work packages ‘Tank farm and team in collaboration with both the contractors
Production Planning & Control 915

Time Cost
Failure,
Carrying out detailed survey p = 0.516 2 4

No failure,
p’= 0.484 0 0
Failure,
12 22
Using superior technology p = 0.93

No failure, 0 0
p’= 0.17

Failure, 2 4
Engaging expert project team p = 0.865

No failure, 0 0
p’= 0.135

Failure,
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Undertaking all responses p = 0.05 2 2

No failure,
p’= 0.95 0 0

Figure 5. Decision tree for the work package ‘Iank Farm and Pipelines’.

Table 7. The EMV for ‘tank farm and pipelines’.

Effect Expected value

Cost Probability Time Cost Time Cost EMVa


Decision alternatives (million US$) of failure (months) (million US$) (months) (million US$) (million US$)

Do nothing 0 4.81 30.28 66.36


Carrying out detailed survey 12 0.516b 2 4 1.03 2.06 21.80
Using superior technology 3 0.93c 12 22 11.16 20.46 107.16
Engaging expert project team 22 0.865d 2 4 1.73 3.46 38.44
Taking all responses as 56 0.05 2 2 0.10 0.10 56.85
indicated in table

Notes: aSample EMV calculation for ‘do nothing’ ¼ 0 þ 4.81  7.5 þ 30.28 ¼ 66.36 (Return on investment is 7.5 million US$ per
month, i.e. 15% of 600 million US$ per annum); bit is assumed that the ‘technical risk’ will reduce to zero if ‘carrying out detailed
survey’ responses were undertaken. Therefore, the probability of project failure would be (1  0.484), i.e. 0.516; csimilarly,
‘superior technology’ response will reduce probability of failure by 0.07. Therefore, the probability of project failure would be
(1  0.07), i.e. 0.93; and dsimilarly, ‘engaging expert project team’ response will reduce probability of failure by 0.136. Therefore,
the probability of project failure would be (1  0.136), i.e. 0.864.

Table 8. The EMV for ‘process equipment and piping’.

Effect Expected value

Cost Probability Time Cost Time Cost EMVa


Decision alternatives (million US$) of failure (months) (million US$) (months) (million US$) (million US$)

Do nothing 0 4.81 30.28 66.36


Carrying out detailed survey 6 0.516 15 40 7.74 20.64 84.69
Using superior technology 6 0.93 15 40 13.95 37.20 147.83
Engaging expert project team 16 0.865 8 20 6.92 17.30 85.20
Taking all responses as 32 0.05 2 8 0.10 0.40 33.15
indicated in table

Note: aEMVs have been derived using similar approach as shown in Table 7.
916 P.K. Dey

Table 9. The EMV for ‘instrumentation and control room’.

Effect Expected value

Cost Probability Time Cost Time Cost EMVa


Decision alternatives (million US$) of failure (months) (million US$) (months) (million US$) (million US$)

Do nothing 0 4.81 30.28 66.36


Carrying out detailed survey 6 0.516 6 12 3.10 6.19 35.41
Using superior technology 3 0.93 6 12 5.58 11.16 56.01
Engaging expert project team 10 0.865 2 4 1.73 3.46 26.44
Taking all responses as indicated 32 0.05 2 4 0.10 0.20 32.95
in table

Note: aEMVs have been derived using similar approach as shown in Table 7.

Table 10. The EMV for ‘power and utilities’.

Effect Expected value


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Cost Probability Time Cost Time Cost EMVa


Decision alternatives (million US$) of failure (months) (million US$) (months) (million US$) (million US$)

Do nothing 0 4.81 30.28 66.36


Carrying out detailed survey 3 0.516 2 2 1.03 1.03 11.77
Using superior technology 1.5 0.93 2 2 1.86 1.86 17.31
Engaging expert project team 2 0.865 0.5 1 0.43 0.87 6.11
Taking all responses as 10 0.05 0.5 1 0.03 0.05 10.24
indicated in table

Note: aEMVs have been derived using similar approach as shown in Table 7.

Table 11. The decisions emerge from the DTA of risk management for each work package.

Work package Risk response

Tank farm and pipelines Carrying out detailed survey


Process equipment and piping Taking all responses as indicated in Table 5
Instrumentation and control room Engaging expert project team
Power and utilities Engaging expert project team

and suppliers. The project team realised the benefit of Indian oil industry. This was carried out in order to
using the proposed risk management framework. reveal the following:
However, they pointed out that identifying the relevant
. the overall significance and importance of risk
risk factors was very critical. The risk management
management for managing projects;
group had faced the highest complexity while compar-
. the acceptability of the method;
ing each alternative work package with respect to the
. the usability of the proposed framework;
risk sub-factors under a particular primary risk crite-
. the comprehensibility of the framework;
rion. They suggested that a more detailed training
. the implementability of the outcomes (the
workshop about the AHP theory and application
responses);
prior to the exercise would greatly reduce the duration
. the acceptability of the research findings;
of the exercise.
. the adequacy of the stakeholders’ involvement
in the process of analysing risk;
. the applicability of the methodology and the
6. Validation of the framework risk management framework in other projects;
The proposed risk management framework was and
validated for universal application through a question- . future improvement of the model and method
naire survey among a few key executives across the of application.
Production Planning & Control 917

Twenty executives were contacted from 10 compa- study proved to provide an additional value.
nies for the validation survey. Out of which 14 execu- The decision-makers can systematically delib-
tives agreed to be interviewed. They were briefed about erate the specific comparisons before group
the proposed risk management framework and its decision processes take place. This creates an
application before asking the questions as stated efficient dialogue in order to reach
above. In overall response, the participants had been compromises.
fairly positive about the framework. They had also (6) The collective judgements after group decision
been in favour of adopting the framework for their processes often deviated from the computed
project management practices. They have indicated group means of the initial individual judge-
that the basic principle and application of the frame- ments. This deviation is an indicator for a high-
work is quite user friendly, the steps are easy to quality collective decision (Sniezek and Henry
implement and helpful as they consider the decisions of 1989).
individual stakeholders before reaching a consensus. (7) Although the DTA in deciding a specific course
However, they have agreed that the success of its use of action is not a new method, but logically
would largely depend on the number of stakeholders structures the risk management philosophy by
involved and collective utilisation of their experiences. identifying alternative responses in mitigating
risk and incorporates management perceptions.
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Therefore, risk management using a combined


7. Discussion cause and effect diagram, the AHP, risk map and
The proposed risk management framework using the DTA provides an effective means for managing a
cause and effect diagram, the AHP, risk map and DTA complex project against time, cost and quality non-
helps project executives to make decisions dynamically achievement.
during the project planning phase. This provides an The proposed risk management using the AHP
effective monitoring and control mechanism of proj- suffers the following shortcomings:
ects across various levels of management of the
. Though this study makes an effort to quantify
organisation. The proposed DSS is a computerised
risk by modelling the probability and severity
model that uses Expertchoice to analyse the decision
of risk in line with the perception of the
situation. Additionally, the sensitivity utility of the
experienced project executives, subjectivity
AHP provides an opportunity to the risk management
could not be reduced to zero.
group to observe the nature of the model outcome in
. A limitation of AHP is its inability to indicate
different alternative decision situations. DTA helps in
those judgements that need to be revised.
selecting one among various decision alternatives in a
Expertchoice gives a recommended revision
quantitative framework. The following additional
regardless of whether the recommended value
benefits are derived from the designed DSS using the
fits within the nine-point scale of AHP. An
AHP and DTA:
additional approach is recommended. The
(1) The AHP provides a flexible and easily under- study of Genest and Zang (1996) can be a
stood way to analyse each risk factor with first instigator for a surveyable approach.
respect to project achievement. . The choice of the scale and whether or not to
(2) The AHP calls for active involvement of project use normalisations are important issues which
stakeholders in risk analysis and provides a should be seen as practical procedural choices
rational basis for probability of project failure. whose consequences need to be understood.
(3) Risk management using the AHP integrates all Although discrete ratio scales such as the 1–9
project stakeholders. Hence, this not only scale of the AHP can be very helpful in
involves them in making group decisions, but preference elicitation, they are nevertheless
also improves team spirit and motivation. problematic as they severely restrict the range
(4) The AHP is a suitable approach for reaching a and distribution of possible priority vectors.
consensus in controversial decisions. Despite The balanced scale proposed by Salo and
the existence of diverging interests, AHP Hamalainen (1997) provides an essential
evoked collectively judgements based on a improvement in this matter. Even so, the
reasonable compromise or consensus. assumption that verbal expressions can be
(5) In general, the AHP is used either by applica- mapped onto numbers in the same way, no
tion of a questionnaire or by group decision matter who is responding and in what context,
processes. The combination of both uses in this must be regarded with due caution.
918 P.K. Dey

The implication of scale selections must be integrate risk analysis with risk response development.
considered explicitly, especially if the results Moreover, they suffer from user friendliness. The
are to be used in a normative sense. Risks proposed combined qualitative and quantitative
associated with scale selection can be miti- approach using cause and effect diagram, the AHP,
gated through software tools, which allow the risk map and decision tree analysis helps integrate
practitioner to compare results based on every process of risk management, namely identifica-
different scales. tion, analysis and response development. The risk
. The real problem with the AHP is the way it management framework involves project personnel for
aggregates over levels of the hierarchy. This analysis and decision-making in group decision-
has been well documented in the work of making framework. It additionally desires manage-
Barzilai (1998), Finan and Hurley (2002) and ment commitment for implementing the responses on
Belton and Gear (1983). Belton and Gear risk mitigating measures. This study shows evidences
(1983) introduced the rank reverse phenome- of its successful use for effective project management in
non and most researchers agree that it poses a Indian oil industry.
serious challenge to the AHP.
Nevertheless, on the whole, the AHP has been a useful Notes on contributor
tool in dealing with multiple factors on different Prasanta Kumar Dey is a reader in
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qualitative domains. Operations and Information


The findings and recommendations would be Management at Aston Business
School, UK. He has a bachelor’s in
varying across projects, risk perceptions of the
mechanical engineering from
managers, organisation’s objectives and policies and Jadavpur University, India, Master’s
business environment. in industrial engineering and manage-
Managing risk across various phases of a project ment from Asian Institute of
ensures effective management of entire oil refinery Technology, Thailand and doctoral
degree in production engineering from Jadavpur University.
construction projects. Although various tools and
He specialises in supply chain management and project
techniques are available and being practiced for risk management. He has extensively published in the interna-
identification, analysis and developing responses, an tional refereed journals. He is the founder co-editor of the
integrated framework helps managing risk effectively, International Journal of Energy Sector Management. He has
as it provides an analytical framework in a group published more than 80 papers in the leading international
decision-making framework. Risk identification using refereed journals. He has accomplished several research
projects funded by Ford Foundation, Research Council, UK,
experts’ opinions, analysing risk using the AHP and British Council, and West Midlands Manufacturing
statistical analysis, and selecting the best responses Advisory Services.
using the DTA establishes an integrated cost effective
project risk management framework. Large scale
construction projects like oil refinery construction,
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management body of knowledge, guide. 4th ed. Upper Planning Control, 20 (4), 362–369.
Darby, PA: PMI. Xie, K., et al., 2009. Early-warning management of inner
Saaty, T.L., 1980. The analytic hierarchy process. New York, logistics risk in SMEs based on label-card system.
NY: McGraw-Hill. Production Planning and Control, 20 (4), 306–319.
920 P.K. Dey

Yang, D., Xiao, T., and Shen, H., 2009. Pricing, service level Step 3: Compute the average of the entries in each row of
and lot size decisions of a supply chain with risk-averse matrix A0 to yield column vector,
retailers: implications to practitioners. Production Planning 2 3
and Control, 20 (4), 320–331. a11 a12 a1n
P þ P þ    þ P
Zayed, T., Amer, M., and Pan, J., 2008. Assessing risk and 2 1 3 6 6 i2R ai1 i2R ai2
7
i2R ain 7
c1k 6 n 7
uncertainty inherent in Chinese highway projects using 6 7 6 .. 7
C ¼ 4 ... 5 ¼ 66  .
7
 7,
AHP. International Journal of Project Management, 26, 6 7
1
406–419. cnk 6 P an1
þ P a þ  þ P a
an2 ann 7
4 ai1 i2 in
5
i2R i2R i2R

n
where c1ik denotes the importance of the risk factor.
Appendix 1. Determining importance of factors in Step 4: Verify the AHP consistency
the AHP
Multiply each entry in column i of matrix A by c1ik . Then,
Step 1: Compare pairwise divide the summation of values in row i by c1ik to yield
Construct a pairwise comparison matrix, another column vector,
2 3 2 1 3
a11 a12    a1n 2 1 3 c1k a11 þc12k a12 þc1nk a1n
6a 7 c1k 6 c1
7
6 21 a22    a2n 7 6 7 6
1k
7
A¼6 7, C ¼ 4 ... 5 ¼ 6 .. 7,
Downloaded by [University of Calgary] at 09:10 03 May 2013

6 .. ... .. ... 7 .
4 c1 a þc1 a þc1 a 5
4 . . 5
c1nk 1k n1 2k n2
1
nk nn
cnk
an1 an2    ann
where n denotes the number of elements (e.g. risk factors) where C refers to a weighted sum vector.
and aij the comparison of element i to element j with respect
to each criterion. The nine-point scale, given in Table 2, can Step 5: Compute the averages of values in vector C to yield
be used to decide on which element is more important and by the maximum eigenvalue of matrix A,
how much. P
c1
Step 2: Develop normalised matrix max ¼ i2R ik :
n
Divide each entry (aij) in each column of matrix A by its Step 6: Compute the consistency index,
column total. The matrix now becomes a normalised pairwise
comparison matrix, max  n
2 a a a1n 3 CI ¼ :
P 11 P 12  P n1
6 i2R ai1 a
i2R i2 i2R ain 7
6 7 Step 7: Compute the consistency ratio,
6 a21 a22 a2n 7
6P P  P 7
6 7
A0 ¼ 6 i2R ai1 i2R ai2 i2R ain 7,
CI
6 . . . . 7 CR ¼ ,
6 .. .. .. .. 7 RIðnÞ
6 7
4 an1 an2 ann 5
P P  P where RI(n) is a random index of which the value is
i2R ai1 i2R ai2 i2R ain
dependent on the value of n, given in Table 4. If CR is less
where R denotes the set of stakeholder requirements, that is, than 0.10, the relative importance of risk factors is
R ¼ {1, 2, . . . , n}. acceptable.
Production Planning & Control 921

Appendix 2. Sample pairwise comparison in subactor level

Subactor level: technical risk

Engineering
Scope Technology Implementation Equipment Material and
change selection methodology risk risk design change

Scope change 1.00 3.00 3.00 5.00 5.00 2.00


Technology selection 0.33 1.00 0.50 3.00 3.00 0.50
Implementation methodology 0.33 2.00 1.00 2.00 4.00 0.33
Equipment risk 0.20 0.33 0.50 1.00 0.50 0.33
Material risk 0.20 0.33 0.25 2.00 1.00 0.33
Engineering and design change 0.50 3.00 3.00 3.00 3.00 1.00
Column sum 2.57 9.67 8.25 16.00 16.50 4.50
Normalised matrix
Risk max
prioritya
Downloaded by [University of Calgary] at 09:10 03 May 2013

Scope change 0.39 0.31 0.36 0.31 0.30 0.44 0.354 6.50
Technology selection 0.13 0.10 0.06 0.19 0.18 0.11 0.129 CI
Implementation methodology 0.13 0.21 0.12 0.13 0.24 0.07 0.150 0.10
Equipment risk 0.08 0.03 0.06 0.06 0.03 0.07 0.057
Material risk 0.08 0.03 0.03 0.13 0.06 0.07 0.067 CR ¼ (CI/RI)
Engineering and design change 0.19 0.31 0.36 0.19 0.18 0.22 0.243 8.08

Notes: aThe values are from Table 3 in the ‘Likelihood LP’. Similarly, other sub-factors were pairwise compared and their
relative risk priorities were determined. The results have been given in Table 3.

Appendix 3. Sample pair wise comparison in alternative level

Alternative level: implementation methodology

Instrumentation Process Tank Power and


and control room equipment farm utilities

Instrumentation and control room 1.000 2.000 3.000 4.000


Process equipment 0.500 1.000 2.000 3.000
Tank farm 0.333 0.500 1.000 1.000
Power and utilities 0.250 0.333 1.000 1.000
Column sum 2.083 3.833 7.000 9.000
Normalised matrix
Risk prioritya

Instrumentation and control room 0.480 0.522 0.429 0.444 0.469 max CI CR ¼ (CI/RI)
Process equipment 0.240 0.261 0.286 0.333 0.280 4.039 0.013 1.462
Tank farm 0.160 0.130 0.143 0.111 0.136
Power and utilities 0.120 0.087 0.143 0.111 0.115

Notes: aThe values are from Table 3 against ‘implementation methodology’ corresponds to four alternative work packages.
Similarly, the alternatives were pairwise compared with respect to other sub-factors and their relative risk priorities were
determined. The results have been given in Table 3.

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