Professional Documents
Culture Documents
1 INDEX
Contents
1 INDEX ........................................................................................................................................ 2
2 DEFINITIONS AND ACRONYMS ................................................................................................... 3
PURPOSE ....................................................................................................................................... 5
SCOPE............................................................................................................................................ 5
RESPONSIBILITIES SPECIFIC TO THIS DOCUMENT ............................................................................... 6
QMSU Supervisor .......................................................................................................................... 6
Responsible QME (examiner) ......................................................................................................... 6
QMSU QME ................................................................................................................................... 6
Business Assistant.......................................................................................................................... 6
INSPECTION AGENCY MANAGEMENT REPRESENTATIVE ................................................................. 6
Inspection Agency COORDINATOR ................................................................................................. 6
3 INSPECTOR QUALIFICATION ....................................................................................................... 7
Pre-qualification ............................................................................................................................ 7
Request ......................................................................................................................................... 8
Certification................................................................................................................................... 8
Examination .................................................................................................................................. 8
Interview ....................................................................................................................................... 9
Confirming Qualifications ............................................................................................................ 10
Retaking exams after failed attempts........................................................................................... 11
Agency periodic evaluation of inspectors ..................................................................................... 11
4 ADMINISTRATION OF INSPECTOR QUALIFICATIONS ................................................................. 12
Validity of qualification and regular evaluations........................................................................... 12
Question & Answer (Q & A) databank confidentiality ................................................................... 12
Disqualifications and changes of status ........................................................................................ 12
Transfers of qualifications between agencies ............................................................................... 13
5 Qualification Matrix ................................................................................................................. 14
Table 1 - matrix of awarding qualifications based on certificates, exams, and interviews ............. 14
APPENDIX I – INDIVIDUAL QUALIFICATION FLOWCHART .................................................................. 17
APPENDIX II – CANDIDATE FORM .................................................................................................... 18
PURPOSE
AOC QMD Agency Inspectors’ Qualification Procedure defines process and requirements for
qualification of Inspection Agency (IA) personnel working under General Inspection Services (GIS)
contracts and Engineering Companies inspection personnel working for Saudi Aramco (or it’s Joint
Ventures) Projects, all administered by Aramco Overseas Company BV (AOC) Quality Management
Division (QMD).
This document was created in order to provide general information on the referenced procedure to
external parties, in particular to approved Inspection Agencies
It is intended to:
SCOPE
Activities covered by this synopsis:
Receiving and administration of candidate proposals from IAs including request from SAIR to
Qualify project Inspection personnel
Preparation of examination documents / electronic package
Conducting the exam sessions
Receiving and processing examination and interview results
Coordination of critical area and qualification requests from Units and distribution of these
to IAs
Maintenance of records, including examination results, inspector records, regular re-
qualifications and status changes.
Periodical Review of Inspectors’ performance
Re-evaluation and Re-instatement of Inspectors approval status such as inactive, removed,
Not Approved and temporary approval
QMSU QME
Verify completeness of documentation package received from Inspection Agency
Coordinate examination and interviews
BUSINESS ASSISTANT
Maintains and updates information including approval status and agency Transfer for existing
Inspectors
Informs IA of the results of an examination
Poorly prepared submission may negatively affect IAPI score, please see IAPI Item 2.5
3 INSPECTOR QUALIFICATION
High-level qualification flowchart for individual inspector is available in Appendix I
PRE-QUALIFICATION
All candidates prior to being proposed by IA shall undergo a pre-qualification by their respective
agency based on minimum requirements set out below including validation of existing
certification, experience and other information contained in the submitted resume. Evidence of
such pre-qualification assessment of inspectors shall be provided together with the request for
qualification.
Low pass rates (exams passed vs exams taken) may negatively affect IAPI scores. Please see IAPI
Item 2.7
When SAIR request AOC to qualify project inspection personnel, all candidates, prior to being
proposed by the project, shall undergo a pre-qualification by the contractor based on minimum
requirements outlined in Schedule Q and or as set out below including validation of existing
certification, experience and other information contained in the submitted resume. Evidence of
such pre-qualification assessment of inspector shall be available with SAIR for verification when
necessary.
Deviation from the above minimum requirements require approval of the QMSU Supervisor. The
deviation shall be formally requested by the Inspection Agency, reviewed and concurred by one
of the QMEs and approved by the QMSU supervisor.
REQUEST
Formal request for the qualification of inspectors are submitted to QMSU by either an
Inspection Agency or SAIR using the latest version of submission form template including
the required QM qualifications.
The following documents shall be attached with the submission for each candidate:
Completeness of the documentation package for each qualification request will be verified
by QMSU personnel.
CERTIFICATION
Assigned Examiner (QME) shall assess certifications in lieu of exams as provided by IA for
acceptability with guidance outlined in Table 1. When and where necessary, Examiner shall
perform adequate verifications of the candidate's certifications by means of accessing the
appropriate certifying entities websites / registry. Examiner may seek assistance of
specialized QME if necessary.
Inspectors with accepted certifications shall be evaluated through interview for the proposed
commodity and minimum mandatory exams according to Table 1 - matrix of awarding
qualifications based on certificates, exams, and interviews. For commodities listed in Table 1, that
do not have an industry-recognized certification or qualification standard, inspectors shall pass a
written examination and an interview to verify their expertise and knowledge of specific
commodities according to Table 1.
EXAMINATION
Exam consist of two Parts: written (closed Book) and verbal interview. When an exam is mandated
per Table-1, QMSU organise examination sessions for those inspectors that need to undergo
written exam and interview. Written Exams are performed with online application eQual
(Electronic Qualification System) using an AOC-owned tablet computer and cloud-based multiple
choice Questionnaires. Table -1 outlines the number of questions and corresponding time limit
for each exam. The software displays a countdown counter and progress indicator (questions
answered vs. total). Minimum passing score of each written exam is equal to 70%. Inspectors shall
pass mandatory basic exams outlined in Table -1 prior to proceed with further main commodity
exam. The candidates are not allowed to use any books/notes/ electronic devices other than the
device provided by AOC. Rules guiding the exam session are stated on the Candidate Form and
are subject to change. Each candidate must sign the Candidate Form acknowledging acceptance
of the Rules and confirm correctness of the personnel details such as First name, last name,
residence city and country prior to the start of the exam. Also before the commencement of an
exam, the candidates shall identify themselves through a valid Photo –ID and Examiner confirms
this by signing the Candidate Form.
At QMD discretion, the examiner can travel to a location other than AOC office (e.g. a venue
provided by the Agency or at special location to support a region with limited availability of
inspectors) to perform examination, provided it is suitable. As a minimum the venue shall provide
adequate space and facilities to conduct exams and interviews, have accessible and reliable Wi-Fi
network and shall conform with health and safety requirements. As guidance, it is expected that
a session will take place at AOC The Hague or AOC Italy when the number of candidates is four (4)
or below.
Exam sequence to follow the mandatory pre-requisites; failure to pass a pre-requisite exam shall
stop the candidate from continuing with the next connected exam. . At discretion of QME, a
candidate may be allowed to continue to the next exam (e.g. candidate scores 64% in QM03 and
is allowed to continue to QM04. The results from the QM04 exam can hold additional benefit since
these results – together with outcome of the interview – can help decide the final verdict on the
QM03 exam).
INTERVIEW
As part of Agency Inspectors’ qualification, verbal interviews shall be conducted with the aim to:
As a minimum, the following three general sections shall be covered in such an interview:
a) Experience in the industry and in the field: clients, locations, commodities inspected,
projects, problems encountered etc.
b) Issues that are specific to AOC and Aramco: monitoring inspection, Aramco standards,
reporting, precedence of PO requirements etc. in case Candidate is already approved for
other commodities and has specific knowledge of Aramco Standards.
c) Exam outcomes. Interviewer shall review prior to start of the interview the exam report
for any tendencies, especially in failed questions. It is recommended that an interviewer
picks at least one of these failed questions and discusses it in detail with a candidate to
establish reasons behind failure.
a) Experience in the industry and in the field: clients, locations, commodities inspected,
projects, problems encountered etc.
b) Issues that are specific to AOC and Aramco: for example specifics of monitoring
inspection, Aramco standards, reporting, precedence of PO requirements etc. in case
Candidate is already approved for other commodities and has specific knowledge of
Aramco Standards.
c) Qualification specific questions, similar to exam questions but requiring more open and
detailed answer, in interaction with the interviewers.
Any qualification, whether obtained through certificate review or an exam shall be confirmed
by an interview.
CONFIRMING QUALIFICATIONS
After successful completion and concurrence of each exam results by QMSU Supervisor, the new
qualifications can be awarded. QMSU BA shall update latest qualification status for both new
inspectors and inspectors with existing qualifications. QMSU shall officially notify the exams
results in an appropriate format, including failures, if any, to the relevant Inspection Agency
and/or SAIR. The examiner shall not communicate the exam / interview results to the candidate
with the exception of pre-requisite exams results which are mandatory for continuing with the
next connected exam.
An inspector can be assigned multiple QMs, provided minimum requirements for each one is met,
in accordance with the Table 1.
Following measures are implemented and enforced in order to protect confidentiality of the
databank:
Use of recording or image capture equipment during exams is prohibited. The examiner shall
always enforce and monitor this rule
Any notes taken or calculations made by candidates on paper during the exam must be left
on the table and shredded by examiner
Candidates Form contains a warning that a breach of either of the above rules (among other
exam rules) are considered as sufficient ground for disqualification of the candidate
In case of evidence low performances, each QME can propose required actions against the
Inspector.
- counselling meeting,
- re-interview.
Positive and negative performances of Inspectors are measured through the recorded IAPI input
information, individual evaluation of inspector on the base of QME review of reports and feedback
provided by the QMEs after visiting vendors.
i) Transfer of a qualified inspector from one Inspection Agency (Agency A) to another (Agency
B) will be only accepted twelve (12) months after the date of the last qualification under
original Inspection Agency (Agency A).
ii) Once transferred, the same inspector cannot be transferred again to another Inspection
Agency within the next twenty four months.
iii) Exceptions to (i) and (ii) above can only be entertained based on an official letter from the
original Inspection Agency (A), explicitly confirming non-objection to such transfer.
iv) Scanned signed transfer letters shall be attached to SAP records
v) When a transfer is made under exception (iii) above both Agencies (A and B) shall be
notified, otherwise the confirmation shall only be sent to Agency B only.
PT QM04 30 60 QM03 Certification shall be minimum Level QM04-PT Yes, after exam
II and in specific NDT Method (MT,
RT, UT and PT)
QM03, QM04 &
Line Pipe QM05 30 60 QM05 Yes, after exam
QM12
QM03, QM04 &
Fabricated Piping QM06 30 60 API 570 Certificate QM06 Yes, after exam
QM12
QM03, QM04 &
Valves QM07 30 60 QM07 Yes, after exam
QM12
Fittings QM08 5 10 QM03,QM07 QM08 Yes, after exam
Gaskets QM09 5 10 QM03,QM07 QM09 Yes, after exam
QM03,QM04 &
Marine Hoses QM10 30 60 QM10 Yes, after exam
QM12
NACE CIP Level II / Frosio Level III
Coatings - Critical QM11 30 60 / CSWIP-BGAS2 QM11 Yes, after exam
Coatings – Non Critical QM12 None NACE CIP Level II NA → Yes, only
Lumber QM13 QM03,QM04 NA → Yes, only
Fasteners QM14 QM03,QM04 NA → Yes, only
QM03,QM04 & AWS CWI, CSWIP 3.2 Certified
Structural Steels QM15 Welding Inspector NA → Yes, only
QM12
Transformers QM16 30 60 QM01 NFPA 70 Certified or equivalent QM16 Yes, after exam
Cables QM17 30 60 QM01 NFPA 70 Certified or equivalent QM17 Yes, after exam
Cables (Pantograph cables) QM18 QM03, QM17 NA → Yes, only
Motor Control Centre-MCC QM19 QM01, QM20 NFPA 70 Certified or equivalent NA → Yes, only
Page 15 of 18
Description SAP Nr of Exam Pre-requisite Certificates accepted in lieu of eQual exam ref Interview
CODE Questions time exam
(min)
Switchgear QM20 30 60 QM01 NFPA 70 Certified or equivalent QM20 Yes, after exam
Generators and Motors QM21 30 60 QM01 NFPA 70 Certified or equivalent QM21 Yes, after exam
Diesel and Gas Engines QM22 QM28 NA → Yes, only
Communication Systems QM23 QM02 NA → Yes, only
Aircraft Re-fuelers & de- QM03, QM04 &
QM24 NA → Yes, only
fuel QM12
Cranes QM25 QM15 NA → Yes, only
QM03, QM04 &
Rotating Equip-Pumps QM26 30 60 QM26 Yes, after exam
QM12
Rotating Equip- QM03, QM04 &
QM27 30 60 QM27 Yes, after exam
Compressor QM12
QM03, QM04 &
Rotating Equip-Turbines QM28 30 60 QM28 Yes, after exam
QM12
QM03,QM04 &
Rotating Equip-Gears QM29 30 60 QM29 Yes, after exam
QM12
QM03, QM04 & ASME Authorized Inspector
Pressure Vessels QM30 30 60 - or - QM30 Yes, after exam
QM12 APl-510 Certificate
QM03,QM04 & ASME Authorized Inspector
Heat Exchangers QM31 30 60 - or - QM31 Yes, after exam
QM12 APl-510 Certificate
QM03,QM04 & ASME Authorized Inspector
Boilers QM32 30 60 - or - QM32 Yes, after exam
QM12 APl-510 Certificate
QM03 & QM32 or
Heaters QM33 NA → Yes, only
QM 31
Tanks QM34 QM03,QM30 APl-653 Certificate NA → Yes, only
QM03,QM04,
QM06, QM07,
Skid Mounted Equip-Mech QM35 QM08, QM30, NA → Yes, only
QM31, QM12 &
QM26
Skid Mounted Equip-Elect QM36 30 60 QM01 & QM02 QM36 Yes, after exam
Relief Valve, Control Valve QM37 10 20 QM07 QM37 Yes, after exam
Meter Skid, Prover Loop QM38 QM36 NA → Yes, only
Process Control System QM39 QM02 NA → Yes, only
Description SAP Nr of Exam Pre-requisite Certificates accepted in lieu of eQual exam ref Interview
CODE Questions time exam
(min)
DCS - Distributed Control
QM40 QM02 NA → Yes, only
System
OCTG - Oil Country Tub QM03,QM04 &
QM41 30 60 QM41 Yes, after exam
Goods QM012
QM03,QM04 &
Wellhead Equipment QM42 30 60 QM42 Yes, after exam
QM12
Quality System Auditor/Lead
Quality System Assessor QM43 ISO 9001 Auditor; Certified and IRCA or RAB NA → Yes, only
registered.
HVAC QM44 QM01 NA → Yes, only
QM03,QM04 &
Vehicles & Accessories QM45 NA → Yes, only
QM12
Switchrack QM46 QM01 NA → Yes, only
Panel board QM47 QM02 NA → Yes, only
Cathodic protection QM48 QM01 NA → Yes, only
Remote Terminal Unit-RTU QM49 QM02 NA → Yes, only
Emergency Shutdown
QM50 QM02 NA → Yes, only
System - ESD
Compressor Control -CCC QM51 QM02 NA → Yes, only
Vibration Monitoring -VMS QM52 QM02 NA → Yes, only
Marshalling Cabinets QM53 QM02 NA → Yes, only
Drilling Rig Electrical QM54 QM01 & QM02 NA → Yes, only
Drilling Rig Mechanical QM55 QM03 & QM35 NA → Yes, only
RTR- High Pressure Pipe QM68 15 30 QM03 QM68 Yes, after exam
RTR Piping and Fittings QM69 QM68 NA → Yes, only
Umbilical System QM81 15 30 None QM81 Yes, after exam
TOFD NDT Specialist QM82 Level III UT NA → Yes, only
PAUT NDT Specialist QM83 Level III UT NA → Yes, only
HIC testing QM84 15 30 QM03 QM84 Yes, after exam
YES
Certificates applicable &
accepted?
No
No
Exam passed?
No YES
Interview passed?
1
This form is for demonstration only, actual forms are generated automatically from completed request form