Professional Documents
Culture Documents
2-WI-54-ITSD
Issue Date: October 31, 2019
Next Planned Update: October 31, 2022
1. GENERAL
1.1 Scope
This work instruction (WI) defines the qualification Approval process for Contractor quality personnel,
General Inspection Services (GIS) contract and service providers personnel conducting inspection activities
on behalf of Saudi Aramco, Joint Ventures, and/or its Contractors/Subcontractors. The work instruction will
govern the inspector approval processes for Project Inspection Divisions (PIDs) and Vendor Inspection
Division (VID) including Saudi Aramco Responsible Inspection Offices (RIOs).
Exception: This work instruction does not cover the approval processes for Non Destructive
Examination that are governed by Saudi Aramco applicable SAEPs.
1.2 Conflicts
Any conflict between this document and any contractual requirements, the contractual requirements shall
have precedence.
1.3 Purpose
The purpose of this WI is to establish a standardized methodology for qualifying project and vendor
inspectors.
1.5 Acronyms
9COM: Commodity Class Code
ASC-IU: Aramco Services Company – ASC Inspection Unit (IU) (Houston, USA)
CBT: Computer Based Testing (CBT is taken by candidate through CBT service porvider
at any of its facilities worldwide).
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RIO: Responsible Inspection Office (QCS for In Kingdom & AOC-H, ASC, & AAJ for
Out of Kingdom)
RIO/QMSG SPC: Responsible Inspection Office/ Quality Management Support Group Single Point of
Contact
1.6 Definitions
Contractor/TPI Inspectors: Contractor/Subcontractor inspectors and/or Third Party Inspectors assigned
to work on behalf of Contractors/Subcontractors as their direct employees or through a third party inspection
agency to provide inspection services during the procurement and construction phases of Aramco projects
and/or Joint Venture projects.
GIS: General Inspection Services is an inspection agency contracted by Aramco to provide supplementary
inspection manpower to act on behalf of Aramco Inspection Department.
CBT Portal: A system operated by CBT Service Provider for conducting inspection exams worldwide.
Work Location: Location of the Agency or Contractor Office.
CBT Champion: Assigned Employee who is representing SA with the Testing Agency and/or single point
of contact for CBT
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1.7.4 PIUS
Reviewing inspector application package for GIS and Contractor/Subcontractor inspector
qualification.
Chairing the interview committee for GIS and Contractor/Subcontractor inspectors.
1.7.5 PQM
PQM shall ensure that all qualification and approval processes are in compliance with this WI.
Chairing the interview committee for GIS supervisor and Contractor/Subcontractor QA/QC
manager.
1.7.6 PIEU
PIEU will coordinate with PID to Support VID/QMSG in the annual review of CBT exams.
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Schedule-Q, and pass applicable commodity examination and/or interviews as per Qualification
Matrix (Table 2).
2.1.3 Saudi Candidates not meeting the minimum years of experience but show good knowledge and
potential for the job, can be approved after passing CBT and interview.
Exceptions: - RIO/QMSG shall ensure that the legal requirements and government policies
supersede this WI requirements.
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Exceptions: - the retesting requirements will be evaluated by the RIO for certain business cases
and with the final approval of RIO head. . (Such as Urgent Request to expedite the exam or Urgent
Business needs)
The contents of the exams are confidential. In addition to CBT provider, assigned RIO Head
and/or his delegates has custody of these exams. Other than RIO Heads and CBT Champion, access
to CBT exam contents require Vendor Inspection Division Head approval.
2.2.3 Committee Interview Evaluation Requirements
New Contractor/TPI and GIS inspector(s) shall be interviewed and evaluated by RIO internal
committee for new QMs approval request. As required by Table 1 and/or Table 2.
The RIO committee shall consist of 3 members including 1 Unit Supervisor.
Upon completion, the committee/ shall document the interview results through utilizing the
interview and approval form in Appendix II (A) or OOK RIO specific form.
Interview is only required when specified in Table 1 or Table 2.
Note: VID Head signature on Interview and approval form in Appendix-II (A) is required only for
SAO new inspector qualification applicant and VID Head signature is not required for inspector
applying for additional QMs.
2.3.1 RIO/QMSG shall update the inspector SAP record after the examination and interview with the result
as required in paragraph 2.3.4.
2.3.2 Inspector approval is registered and maintained in SAP by RIO/QMSG based on the examination and
interview results.
2.3.3 RIO/QMSG shall communicate the approval results to the Inspection agencies (GIS) and to the SAIR
for Contractor/TPI inspectors.
2.3.5 When requested by RIO Head inspector Re-evaluation shall be conducted by the IA. IA needs to
submit the re-evaluation result to RIOs. RIO will perform the re-evaluation of inspectors with more
than five (5) years INACTIVE status in accordance with Table (3).
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after the successful completion of Corrective Action, requalification of inspector shall follow the same
qualification process of new inspector.
2.3.7 The qualification status shall be changed to (INACTIVE) when IA informs RIO of the non-availability
due to long assignment more than twelve (12) months.
2.3.8 The qualified inspector may be transferred to another Inspection Agency upon receipt of Inspection
Agency’s official letter signed by the inspector. RIO shall record the transfer of inspectors in SAP
according to the below guidelines:
Transfer of inspectors, qualified earlier by COMPANY, to another party may be accepted only
after the first 12 months of the qualification date.
Any further transfer requests for the same inspector will not be considered until 24 months
following the approval.
Table (3) lists the criteria for Creating, maintaining and/or Changing Inspector Status.
Approved Inspector
applying for additional No
Yes Yes No No Yes
QM with available CBT
exam
Approved Inspector
applying for additional No
Yes N/A No Yes Yes
QM without available CBT
exam
Note: -
*Approval Shall follow approval Form in appendix II (A)
*Pre-Qualification shall follow Application Form in appendix I (A)
*RIO have the right to use different forms with the approval of RIO Head.
*OOK RIOs should review their current approval process and assure documentation is available, within the location
legal requirements if not available requalification of inspectors should be completed utilizing table (2) process.
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Table (2)
QM Qualification Matrix
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Table (3)
Criteria for Creating, maintaining and/or Changing Inspector Status
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Table (4)
Criteria for Creating SAP records for Inspector Profile
To create a vendor master for an inspector, follow the menu path given below from the initial R/3 screen in PRC
SAP Menu: Open Myhome page => select PRC => TYPE “MK01”-To create. Then follow the below
description in Table (4):
Note: Identity Class and a corresponding Inspector Type class are mandatory. Without these the SAP Record
will be considered incomplete.
QP_INSP_PID_TPI- Class to
Distinguish Inspector Type for EPC
contractor and subcontractor quality
personnel
QM_INSP_VID_GIS– Class to
INSP Distinguish VID GIS Inspector Type
QM_INSP_VID_TPI– Class to
Distinguish VID TPI Inspector Type
QP_INSP_PID_GIS– Class to
Distinguish PID GIS Inspector Type
QM_ARAMCO_INSP– Class to
Distinguish Aramco/SMP Inspector
Type
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CBT exam results will be sent by CBT service provider upon completion of the exam to PIEU.
PIEU will share the exam result with the applicant responsible PIU.
Contractor and GIS representative will receive an exam completion receipt when applicant
complete the exam.
Failed applicant can retake the test after one (1) month for the 1st attempt and three (3) months
for the subsequent attempts.
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Table (5)
Criteria for Creating, maintaining and/or Changing Inspector Status
SAP
INSPECTOR STATUS REMARKS UPDATE FREQUENCY
TRANSACTIONS
PIU assigned employee
should create or update the
New Profile:MK01 inspector SAP profile once
Applicable to newly
APPROVED Update they complete their
qualified inspectors
Profile:ZF0055 qualification process
successfully, in accordance
with section 3.2
PIU assigned employee
should update the
inspector’s SAP profile
Applicable to those once they become
inspectors initially disqualified. Re-evaluation
qualified and found not maybe considered if
acceptable due to disqualification was due to
REMOVED/DISQUALIFIED Update
performance, ethics, death performance issues.
or any adverse measure Profile:ZF0055 Inspectors disqualified for
hindering the quality of ethical or any adverse
the inspection coverage reasons should not be
acceptable for re-
qualification. Refer to
3.3.6
PIU should update the
When candidate fails the status of
Update Profile:
NOT APPROVED CBT exam and/or new\approved\inactive
ZF0055
committee interview inspector whom failed
written exam
PIU should create a SAP
For new candidate number for new candidate
pending CBT exam and Update Profile: with satisfactory
Waiting CBT Exam
committee interview ZF0055 application package but
results pending CBT
exam/committee interview
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Table (6)
SAP QM classes for GIS & QC Personnel
INSPECTOR CATEGORY QM NO. QM DESCRIPTION
QP01 Mechanical Inspector
QP02 Plant & Equipment Inspector
QP03 Heat Treatment Inspector
QP04 Civil Inspector
QP05 Coating Inspector
QP06 Plumbing Inspector
QP07 HVAC Inspector
QP08 Crane Inspector
Aramco GIS Inspectors
QP09 Electrical Inspector
QP10 Communication Inspector
QP11 Instrumentation Inspector
QP12 NDT Level III Personnel
QP13 NDT Radiographic Exam Personnel
QP14 NDT Radiographic Film Interpreter
QP15 NDT Ultrasonic Technician
QP16 Liquid Penetrant Technician
QP01 Mechanical Inspector
QP02 Plant and Equipment Inspector
QP03 Heat Treatment Inspector
QP04 Civil Inspector
QP05 Coating Inspector
QP06 Plumbing Inspector
QP07 HVAC Inspector
QP08 Crane Inspector
QP09 Electrical Inspector
QP010 Communication Inspector
QP011 Instrumentation Inspector
QP012 NDT Level III Personnel
Contractor’s Project Inspector QP013 NDT Radiographic Exam Person
(QC Inspector) QP014 NDT Radiograph Film Interpret
QP015 NDT Ultrasonic Technician
QP016 NDT Liquid Penetrant Technic
QP017 NDT Magnetic Particle Tech
QP018 Quality Assurance Manager
QP019 Quality Control Manager
QP020 Procurement QC Supervisor
QP021 Vendor Inspector
QP022 Quality System Auditors
QP023 Welding Inspector
QP024 Quality Control Supervisor
QP025 Batch Plant Inspector
QP026 Civil Testing Lab Inspector
*Note:Table 6 is an example, additional QP’s are available in the system
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Appendix II (A) - Candidate Interview & Result Form for Vendor Inspector
Communication Skill
General Knowledge/Experience
Inspection Knowledge/Experience
CBT Result
QM Exam Exam Exam
Exam Result QM No. QM No. QM No.
No. Result Result Result
Overall Results
Candidate is Approved Rejected
Remarks:
*Note: This is only required for SAO new inspector approval. Inspector applying for additional QMs
does not require VID Head approval.
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Appendix II (B) - Candidate Interview & Result Form for Project Inspector
CANDIDATE INTERVIEW & RESULT FORM
Contractor/GIS Name BI
Inspector Name Inspector ID No.
Div./Section/Unit RPO #
Location
Interview Section
Comments Score (100 %)
Physical Health Condition 10%
Communication Skill 20%
General Knowledge/Experience 35%
Inspection Knowledge/Experience 35%
Total 100%
Pass/Fail
Overall Result
Accepted Failed
Candidate is
Remarks:
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N
Accepted
N
Passed
Y QMSG/RIO Notify
GI/IA/SAIR with Final
RIO/QMSG to Qualification Results
Coordinate for
interview Y
N Y
Accepted RIO/QMSG to Process N
Accepted
the approval form
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Qualification
Process
Contractor or GIS
Representative
Submit Qualification
Request
N
Accepted
Accept
Y
Y
N PIU Update SAP
Passed
Account
PIU Notify
Contractor or GIS
Rep. with Final
Qualification
Results
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Contractor/GIS Rep. to
schedule for the exam
through CBT provider
website
Accept
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