HAZARDS AND EFFECTS MANAGEMENT PROCESS (HEMP)

CONSEQUENCE

CONSEQUENCE
PROBABILITY

PROBABILITY
RISK RATING
BAR BENDING & CUTTING

RECOVERY
MEASURES
RESIDUAL
(A,B,C,D,E)

(A,B,C,D,E)
(0,1,2,3,4,5)

(0,1,2,3,4,5)

RATING
RISK
CONTROL MEASURES

SIGNIFICANT HSE
EFFECT
HAZARD

 Improper machine  Health

setting / poor
ergonomics  Upper limbs 2 C M  Adequate work space for machine operation 1 C L  Medical Aid
disorder /ergonomical considerations.
 M.S. Disorder  Periodic maintenance & daily inspection of
 Noise the machine.
 Noise measurements and use of suitable
hearing protection.
 Mechanical means of holding the bar to be
provided to reduce load on the worker
 Periodic rest breaks.
 Safety 3 C M  Adequate work space to be provided for safe 1 C L  Emergency
operation / manoeuvre. response
 Injury to persons  Periodic maintenance & daily inspection of
 Asset damage the machine.
 The machine shall be operated in right speed
to suit the specific application without
exerting more pressure.
 Hold the bar firmly to avoid kickbacks.
 All machine controls, should be inspected
daily and at each new set up.
 Use of suitable PPE - Helmet, safety boots,
safety goggles, gloves, ear plug / muff,
aprons as required.
 Environment -NA- NA -NA-

-NA-

Revision No. Date Document No. Page

1 01.08.2014 HSE-HEMP-000-008 2 of 5
 HAZARDS AND EFFECTS MANAGEMENT PROCESS (HEMP)

CONSEQUENCE

CONSEQUENCE
PROBABILITY

PROBABILITY
RISK RATING
BAR BENDING & CUTTING

RECOVERY
MEASURES
RESIDUAL
(A,B,C,D,E)

(A,B,C,D,E)
(0,1,2,3,4,5)

(0,1,2,3,4,5)

RATING
RISK
CONTROL MEASURES

SIGNIFICANT HSE
EFFECT
HAZARD

 Defective electric  Health -NA- NA -NA-

connections
-NA-
 Safety 3 C M  Electrical rating should be in accordance 1 C L  Emergency
with manufacturer specification and response
 Injury applicable local standards.
 Asset damage  Provide independent grounding conductor to
 Electric shock prevent electric shocks.
 Provide independent circuit breaker apart
from any switchgear on the equipment itself,
to electrically isolate the equipment in the
event of failure, or for routine repairs or
preventive maintenance.
 Inspection of Electrical connections & cables
prior to every use and prompt repairs.
 Use of suitable PPE - Helmet, safety boots,
safety goggles, gloves, ear plug / muff,
aprons as required.
 Environment -NA- NA -NA-
-NA-
 Flying metal  Health 2 C M  Restrict access only to authorized personnel 1 C L  Medical Aid
particles / cut in the work area.
pieces / spark  Lung disorders  Provide screens to protect personnel working
 Eye irritation / passing nearby.
 Provide warning sign boards.
 Use of suitable PPE - Helmet, safety goggles
preferably with a combination of face
shields, gloves, boots, ear plug / muff,
aprons as required.

Revision No. Date Document No. Page

1 01.08.2014 HSE-HEMP-000-008 3 of 5
 HAZARDS AND EFFECTS MANAGEMENT PROCESS (HEMP)

CONSEQUENCE

CONSEQUENCE
PROBABILITY

PROBABILITY
RISK RATING
BAR BENDING & CUTTING

RECOVERY
MEASURES
RESIDUAL
(A,B,C,D,E)

(A,B,C,D,E)
(0,1,2,3,4,5)

(0,1,2,3,4,5)

RATING
RISK
CONTROL MEASURES

SIGNIFICANT HSE
EFFECT
HAZARD

 Safety 3 C M  Restrict access only to authorized personnel 1 C L  First Aid

in the work area.  Emergency
 Personal injury  Provide screens to protect personnel working response
 Fire / passing nearby.
 Provide warning sign boards.
 Use of suitable PPE - Helmet, safety goggles
preferably with a combination of face
shields, gloves, boots, ear plug / muff,
aprons as required.
 Environment 2 E M  Prompt collection & storage 1 D L  Collection &
 Peruse possibility of re-use. Disposal
 Solid Non-  Disposal as per waste management
hazardous waste procedure.
 Contact with  Health -NA- NA -NA-
moving / rotating -NA-
parts / nip points
 Safety 3 C M  Provide guards to all moving / rotating parts 1 C L  Emergency
of the machine. response
 Personal injury  Restrict access only to authorized personnel.
 Do not wear loose clothing, gloves and
jewellery that can get entangled in moving /
rotating parts of machinery.
 Avoid handling the bar before the cutting /
bending is over.
 Keep the hands away from points of
potential injury.
 Environment -NA- NA -NA-

-NA-

Revision No. Date Document No. Page

1 01.08.2014 HSE-HEMP-000-008 4 of 5
 HAZARDS AND EFFECTS MANAGEMENT PROCESS (HEMP)

CONSEQUENCE

CONSEQUENCE
PROBABILITY

PROBABILITY
RISK RATING
BAR BENDING & CUTTING

RECOVERY
MEASURES
RESIDUAL
(A,B,C,D,E)

(A,B,C,D,E)
(0,1,2,3,4,5)

(0,1,2,3,4,5)

RATING
RISK
CONTROL MEASURES

SIGNIFICANT HSE
EFFECT
HAZARD

 Improper use of  Health -NA- NA -NA-

machine -NA-
 Safety 3 C M  All machine controls should be inspected 1 C L  Emergency
daily and at each new set up. response
- Personal injury  Job pieces shall be adequately secured and
controlled while cutting / bending such that
it doesn’t kick back and injure the operator.
 Switch on the machine after positioning the
bar and then operate the foot pedal to
execute the job, similarly release the pedal &
switch off the machine before adjusting or
removing the bar from the machine.
 Machine shall not be left unattended when
on - operating switch shall be of self-
releasing type.
 Switch off and keep the machine in a secure
state, when not in use.
 Display the identity of trained & authorised
operators, prominently.
 Do not operate without authorisation and
without proper PPE.
 Environment -NA- NA -NA-
-NA-

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