SE-90

Seat Total No. of Pages : 2

No.

B.E. (Mechanical) (Part - IV) (Semester -VII) (Revised)

Examination, November - 2018
REFRIGERATION & AIR CONDITIONING
Sub. Code : 67501
Day and Date : Tuesday, 20 - 11 - 2018 Total Marks :100
Time : 2.30 p.m. to 5.30 p.m.
Instructions : 1) Attempt all questions.
2) Neat diagrams must be drawn wherever necessary.
3) Make suitable assumptions if necessary and state it clearly.
4) Use of calculator, steam table, psychrometric table and chart is
allowed.

Q1) a) Derive an expression for COP of a reversed Carnot refrigeration Cycle

with the help of PV and TS diagram. [8]
OR
Explain air refrigeration systems? List the advantages of air refrigeration
systems.
b) Solve the following
i) Explain BEE star label rating & COP of the refrigerator. [4]
ii) In air refrigeration plant working on Bell Coleman cycle air is
compressed to 5 bar from 1 bar. Its initial temperature is 10°C.
After compression the air is cooled up to 20°C in a cooler before
expanding back to a pressure of 1 bar. Assume Gamma, g = 1.4
Determine the COP of the plant. [6]

Q2) a) Explain the actual vapour compression cycle with P-h & T-S diagrams.[8]
OR
Describe liquid suction heat exchanger with schematic and p-h diagrams.
b) A Freon 12 vapour compression system operating at a condenser
temperature of 40°C and evaporator of -5°C develops 15 Tons of
refrigeration. Using the P-h diagram determine [8]
i) Mass flow rate of the refrigerant circulated
ii) Heat rejected in the condenser
iii) COP

P.T.O
 SE-90
Q3) a) List down the selection criteria for refrigerant used for Ice plant, Cold
storage, domestic refrigerator and Room air conditioner. [8]
OR
Describe the working of evaporative condenser with a neat sketch.
b) How the refrigerants are classified? Explain the procedure to derive
ASHRAE designation. [8]

Q4) a) With neat sketches explain psychrometric chart and air washer. [8]
OR
Explain in detail Thermal exchange of body with environment
b) 20m3 of air/minute at 30°C & 60% RH is cooled to 22°C DBT maintaining
specific humidity constant. Find the following [8]
i) Heat removed from air
ii) RH of cooled air
iii) Mass of cooled air. Take air pressure = 1 bar.

Q5) a) Explain in detail, cooling and heating load estimates. [8]

OR
Explain with neat sketch Window and Packaged air condition.
b) A hall is to be maintained at 20°C DBT & 60% RH when the outdoor
conditions are 40°C DBT & 26°C WBT. Sensible heat load in room is
66000kJ/hr, latent heat load in room is 20000kJ/hr, infiltrated air is
30m3/min, DPT of the cooling coil is 5°C. If the 60% of the total air is
recirculated from the hall & mixed with the conditioned air after the
conditioner, then find the followings [10]
i) Condition of air leaving the conditioner and just before entering the hall
ii) Mass of fresh air entering the cooler
iii) Bypass factor of the conditioner coil
iv) Refrigeration load in tons of refrigeration on conditioner coil

Q6) a) Explian with neat sketches different types of ventilation systems. [8]
OR
Derive expression for rectangular section equivalent to circular section.
b) Explain the concept of green building. [8]

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 SE - 91
Seat Total No. of Pages : 4
No.

B.E. (Mechanical) (Semester - VII) (New Course)

Examination, November - 2018
MECHANICAL SYSTEM DESIGN
Sub. Code : 67502
Day and Date : Saturday, 24 - 11 - 2018 Total Marks : 100
Time : 02.30 p.m. to 05.30 p.m.
Instructions : 1) All questions are COMPULSORY.
2) Assume relevant data and state them clearly.
3) Draw neat sketches wherever necessary.
4) Figure to the right indicate FULL marks.
5) Use of Non-programmable calculator is allowed.

Q1) a) What is the relevance of aesthetic considerations in product design?

Explain with neat sketches the aspects of aesthetic design. [8]
b) What is the meaning of anthropometry? How the anthropometrical data
is used in ergonomic design consideration of products? Explain with
examples. [8]
OR
Explain the man machine relationship applied to ergonomics. Based on
that explain various design considerations of displays and control. [8]

Q2) a) Explain with sketches the distribution of tangential stresses and radial
stresses in the wall of a thick cylinder subjected to internal pressure as
well as external pressure. [6]
OR
What do you understand by ''supports" of the pressure vessel? With
neat sketches describe the various types of supports. [6]
b) A pressure vessel is subjected to a design pressure of 0.75 MPa. Inside
diameter of the shell is 2 m and thickness of shell is 10 mm. a nozzle of
inside diameter 300 mm and thickness 10 mm is provided in the shell.
The corrosion allowance is 2 mm and weld joint efficiency can be taken
as 85%. The nozzle extends 15 mm inside the shell. The yield strength of
the material of the shell as well as the nozzle is 210 N/mm2. Factor of
safety can be assumed to be 1.5. Determine whether reinforcement maybe
provided. If yes, determine the inner and outer diameter of reinforcement
pad of 10 mm thickness. [12]
P.T.O.
 SE - 91
Q3) a) Discuss the desirable properties of an ideal friction material for clutch.
What are the most commonly used friction materials? [8]
b) A single plate clutch transmits 25 kW at 900 rpm. Maximum pressure
intensity between plates is 85 kN/m2. Outer diameter of the plate is 360
mm. both sides of the plates are effective. Coefficient of friction is 0.25.
Calculate (i) the inner diameter of friction plate and (ii) Axial force required
to engage the clutch. Assume uniform wear. [8]
OR
Figure 1 shows an internal expanding shoe brake. Face width of the
friction lining is 50 mm. Coefficient of friction is 0.4. Maximum intensity
of pressure is 0.8 N/mm2. The angle θ1 can be assumed to be zero.
Calculate (i) The actuating force and (ii) torque \ absorbing capacity of
the brake. Drum rotates clockwise. [8]

Figure 1 Question 3 b

Q4) a) Explain the general guidelines in developing kinematic or gearing diagram

for the multispeed gear box. [6]
OR
Explain the following terms with reference to machine tool gear box.[6]
i) Range Ratio
ii) Number of stage or transmission group
iii) Number of spindle steps

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 SE - 91
b) A multispeed gear box is to be designed for a headstock of a turret lathe
for nine spindle speeds ranging from 300 rpm to 1000 rpm. If the gear
box is driven by 5KW.720 rpm electric motor.
i) Draw structure/speed/ray diagram
ii) Draw gearing diagram.
iii) Determine no. of teeth on gears for the first stage only.
iv) Select pulley diameter for belt drive.
The standard pulley diameters are :
80, 90, 100, 112, 125, 140, 160, 180, 200, 224, 250, 280, 290, 300, 310,
355, 375, 400, 450,500mm. Assume same module for all gears. [12]

Q5) a) Explain briefly guidelines for the design of piston ring. [6]
b) The cylinder of four stroke diesel engine has the following specification:
Brake power-7.5 kw,speed-1400 rpm, Indicated mean pressure-0.35MPa,
Mechanical Efficiency-80%, Maximum gas pressure-3.5MPa,
Compression ratio = 15 The liner and cylinder head are made of grey
cast iron FG250 (Sut = 250 MPa) and reboring factor = 3.5.The studs are
made of plain carbon steel (Syr = 380 MPa).If the factor of safety for all
parts is 6, determine [10]
i) the bore and length of cylinder liner
ii) thickness of cylinder liner
iii) thickness of cylinder head
iv) the size, number and pitch of studs
OR
b) Following data refers to the piston of four stroke of diesel engine: Cylinder
bore = 250 mm, Maximum gas pressure = 4N/mm2, Allowable bearing
pressure at small end of connecting rod =15N/mm2, Length of piston
pin in bush of small end = 0.45D, Ratio of inner to outer diameter of
piston pin = 0.6, Mean diameter of piston boss = l.4 times outer diameter
of piston pin. Allowable bending stress of piston pin = 84 N/mm2
Determine: [10]
i) Outer diameter of piston pin
ii) Inner diameter of piston pin
iii) Mean diameter of piston boss
iv) Check design for bending and shear stress induced.

-3-
 SE - 91
Q6) a) Explain the Johnsons method of optimum design of mechanical elements.
[6]
OR
Explain the Lagrange's Multiplier for optimum design. [6]
b) A shaft is required to transmit a torque of 1000 N-m and is to have a
rigidity of 90 N-m/degree. Assuming factor of safety of 1.5 based on
yield strength; design the shaft for minimizing weight. Assume the
maximum shear stress theory of failure. Use following data for the
materials. [10]
Material Mass Yield Shear
Density( , )kg/m3 Strength (Syt) MPa Modulus(G) GPa
Steel Alloy 8500 130 80
Aluminum alloy 3000 50 26.7
Titanium Alloy 4800 90 40
Magnesium Alloy 2100 20 16

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 I Seat r , Totatr No. of pages : 3
II rr^ I
rlu. t

B.E. rnaecua@b fsemester - vID Examination, Novembprbdorg "x*

a trr A r lzere ftD ^-.:^ ^ -rfl,* P
T'.r ,H'.M E lNT AhrALySN
F'[NI?T'. ELEMENT
fNIrE fRevisedfug,
.s sub. code:67503 \#
Dry rrffiu : Tuesday, 27 - tt- 2018
*i*,--:-- ^'-
Marks : 100
fime : 02.30 1l.m. t6 ffi.So p.m.
Instuctions: 1) AII questiorrc nre compulsory.
?
Assirme suitable data if hecessary & state it crearry.
3)
Figures to the right indicate frrll marks.
Ql) a)
Discuss past, present and future of FEA.
t8l
\,
b) DiscussRayleigh-Ritzmethod.
tsl
OR
. c) Explain in detail the steps used in FEA.
I8I
a) a) what *. Hilfio3,{r"#Sperries of shape tuncupn. ow & explain
the variatiogof, shape function for rinerir I'
b) E{plain st "r.*#.
multiplex & higher order elements.
c) displacements, stresses and sfains for
shown in Fig.2 c. subjected under axial load oB
d
...LI

\,1 '

r"l
ffi-

sE - 807
Q3) a) Discuss C:onstant Strain Triangle (CST") l4l

lt4l
(o1soo1

p Goo,-eoo)

' Figure 3.c

E for all elements:70 Gpa. &
Cross sect. area for each element : ZA0 mm2.

ErJ tw,o*-
94) Attempt any evvvF
*4 Il
P a*iry*E{CIelement and its applications. .4b ttl
b) Discuqp+lacement functions and strain displacement gqftibn for
,?ryerrcetemenr.
11s$U ifeuic glement (3t/
t $" Igl
IBI
c) . \ftetrss what is plane stress & plane strain conditions qi&6ir*pres.jei
d{fflection of elements in FEA. Isl
+"}
8s) a)

the inner surface of the wall with T* : 800"C & h : 25 Whtf . "C. U'
Calcrrlatetemperature distributioninthewall .
Il2l
€-Y ,::
&i,8ooe o
T"aoe
. rsNlttttt
h=
Kl." 1ow,(,r,1'c k*tuoo[ri X3",5Ov0{xoc

?
L. -;,^.
lesil\
,:A fl
^
L oi3o
-*-" o'15,ht lo'trsln'
t\,
{\ rj^
_J' A&
S*&r'
*3
" \rll"e
* 5*j Composite wall with three materials _6k
,f

q\\ .
Fig.S.a
u"\\
e.d} "

-2-

a
 ' E) Eiseussrc'l 'of Finprob,I-em by condu#on &'"onv.e"*on'try
-*,*%qy* involr&d in stiffiressmatrix and force vector.
a* Ili
t}t oR oh\*
',$[r'*distorrion vt

Af dro*notes on auythrea
OS'
s
Igl
13 *1,6 ==

b) Differenttlpes of analysis done by FEA.

c) Interpretation ofr:esults & validation

d) Sinplification through different symmetry.

' , e) Geometrical approximation used in FEA.

'4
lt {

4b :eee ab

dy s ,df,'

4b .4b
.*h* ?l.\
6ix
F 14
*.bP furw
,w *\) w
C.V

-3-

s,_
 SE - 93
Seat Total No. of Pages : 2
No.

B.E. (Mechanical) (Semester - VII) Examination,

November - 2018
AUTOMOBILE ENGINEERING (Elective - I)
Sub. Code : 67506
Day and Date : Thursday, 29 - 11 - 2018 Total Marks : 100
Time : 02.30 p.m. to 05.30 p.m.
Instructions: 1) All questions are compulsory.
2) Draw neat sketch wherever necessary.
3) Figures to the right indicate full marks.
4) Make suitable assumptions if necessary.
5) Use of non-programmable calculator is allowed.

Q1) a) How will you classify the automobiles? Explain it with suitable examples.[9]
b) Which are the different types of chassis? Discuss about the materials
used for chassis frame. [8]

Q2) a) What is a function of clutch? With neat sketch explain single plate clutch.[8]
b) What is necessity of gear box? Explain constant mesh gear box with
neat sketch. [9]
OR
c) Explain with neat sketch automatic transmission. [9]

Q3) a) Explain the following terms. [8]

i) Camber
ii) Caster
iii) Scrub radius
iv) Cornering force
OR
Which are the main components of a steering system? Describe with
simple sketch. [8]
b) What do you mean by active suspension? Explain with figure air suspension
system used in buses. [8]

P.T.O.
 SE - 93
Q4) a) Compare internal expanding brakes with external contracting disc brakes
used in automobiles on the basis of performance, efficiency, life & heat
dissipation. [8]
b) Explain with neat sketch working of hydraulic brakes. List and justify
advantages of hydraulic brake over other. [8]
OR
c) You have to select type of wheel and tyre for a luxury car. Select suitable
wheel construction and type of tyre and justify your selection. [8]

Q5) a) Explain construction and working of lead acid battery. Explain how to
measure better performance. [9]
b) Draw a layout sketch of electronic controlled management system used
in vehicles. List sensors used? [8]
OR
c) Prepare a layout of automotive air conditioning system, name the
components and explain working. [8]

Q6) a) A typical motor vehicle road resistance is 23 N per 1000 N wt. of vehicle
and air resistance is 0.0827 V2, transmission efficiency 88% in top gear
and wt. of the vehicle is 19934 N. [10]
Calculate
i) the power required for top seed of 144 km/hr
ii) the acceleration in m/sec2 at 48 km/hr to reach up to 144 km/hr
assuming torque at 48 km/hr is 25% more than 144 km/hr.
iii) the brake power required at gradient of at 48 km/hr with 80%
efficiency in bottom gear. Assume acc due to gravity is 9.81 m/sec2.
n

b) List and explain various resistances to vehicle motion. [7]

OR
c) Explain how to select no. of gear ratio and gear ratio in automobile
transmission. What is mean by geometric progression. [7]
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 SE - 101
Seat Total No. of Pages : 2
No.

B.E. (Mech.) (Part - II) (Semester - VIII) Examination,

November - 2018
MECHATRONICS (New)
Sub. Code : 68508
Day and Date : Monday, 12 - 11 - 2018 Total Marks : 100
Time : 10.00 a.m. to 01.00 p.m.
Instructions: 1) All questions are compulsory
2) Answer to all questions must be written in one answer book.
3) Figures to right indicate full marks to question
4) Assume any data if necessary and state it clearly
Q1) Solve any two of the following.
a) Explain role of measurement system in Mechatronics system. [8]
b) List Velocity sensors. Discuss Tachogenerator. [8]
c) Suggest suitable two sensors for each with Justifications to sense. [8]
i) Pressure
ii) Flow.

Q2) Solve any two of the following.

a) Explain with suitable circuit the concept of analog to digital conversion
(ADC). [8]
b) What are types of wave forms? Discuss any two types. [8]
c) Explain buffer and hand shaking with sketch. [8]

Q3) Solve any two of the following.

a) Compare mechanical system and Mechatronics system w.r.t. design,
architecture, applications, advantages and limitations. [8]
b) Explain pin diagram of 8051. [8]
c) Discuss Digital Circuit and logic gates. [8]

P.T.O.
 SE - 101
Q4) Solve any two of the following.
a) Explain Basic components and other symbols of PLC and merits of
PLC. [8]
b) With the help sketch explain disagreement circuit and nesting of ladders.[8]
c) Discuss Fail safe circuit with industrial application. [8]

Q5) Solve the following

a) Compare Microprocessor and Microcontroller and discuss organization
of microcontroller system. [8]
b) Draw a physical wiring diagram and Ladder programming diagram for
logic gates [12]
i) OR logic
ii) AND logic
iii) AND and OR logic

Q6) Solve any two of the following.

a) Devise a ladder program that can be used with a solenoid valve controlled
double acting cylinder. i.e. a cylinder with a piston which can be moved
either way by means of solenoids for each of its two positions, and
which moves the piston to the right, holds it there for 2 s and then
returns it to the left. [8]
b) Explain SCADA and its application. [8]
c) Design a Mechatronic System for Part loading and unloading. [8]

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 SE - 102
Seat Total No. of Pages : 2
No.

B.E. (Mech.) (Part - IV) (Semester - VIII) (Revised) Examination,

November - 2018
ENERGY AND POWER ENGINEERING
Sub. Code : 68509
Day and Date : Tuesday, 13 - 11 - 2018 Total Marks : 100
Time : 10.00 a.m. to 01.00 p.m.
Instructions : 1) All questions are compulsory.
2) Figure to the right indicates full marks.
3) Make suitable assumptions if required and state them clearly.

Q1) a) Attempt any Two. [10]

i) Compare cylindrical parabolic and concentrating paraboloid solar
collector on the basis of
I) Temperature
II) Concentration ratio
III) Suitability
IV) Expected life
V) Cost
ii) What do you understand by energy storage? Which type of energy
storage systems are suitable for peak shaving in electrical utility?
iii) Draw a neat sketch of flat plate collector and analyse its use for
different application.
b) Solve the following : [8]
Calculate Local Apparent Time (LAT) and declination at a location latitude
16.7° N, longitude 74.24° E at 12.30 IST on July 24.Equation of time
correction= – (1’06”)

Q2) Attempt any two from the following. [16]

a) With the help of block diagram explain the operation of stand alone solar
system with battery with AC and DC load.
b) Explain the I-V characteristics of a solar cell. What is effect of temperation
on the performance of solar cell?
c) Classfy Fuel for fuel cells and write different applications on the basis of fuel
used?

P.T.O
 SE - 102
Q3) Attempt any two. [16]
a) How the wind mills are classified? Explain with schematic diagram of a
HAWT?
b) Discuss the working principle of closed cycle OTEC plant with neat
sketch. Write their advantages and disadvantages.
c) Explain with neat sketch hybrid wind -biomass power plant. State their
advantages.

Q4) Answer any two. [16]

a) Discuss in brief the power generation in private sector in India.
b) Explain with neat sketch the combined cycle power plant.
c) Discuss in detail the Indian Electricity Grid Code.

Q5) a) Solve the following : [12]

The cost of water softener plant used is 1,20,000 Rupees when newly
installed. The life of the plant is considered as 10 years. The salvage
value of the plant will be 8% of its cost when newly installed. The repair,
maintenance and labour costs of the plant per year are 8000 Rupees.
The cost of chemical used per year is 5000 Rupees. Taking interest on
sinking fund as 8%, find the annual cost of the plant.
b) Solve any one : [8]
i) Compare and contrast peak load and base load plants
ii) Describe with neat sketch construction and working of ESP

Q6) Write short notes on (Any two) [14]

a) Energy marketing
b) Navigating the financial, legal and accounting environment in power sector
c) Human resource in power sector

eee

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 SE - 103
Seat Total No. of Pages : 3
No.

B.E. (Mechanical) (Part - IV) (Semester - VIII) Examination,

November - 2018
NOISE AND VIBRATION
Sub. Code : 68510
Day and Date : Wednesday, 14 - 11 - 2018 Total Marks : 100
Time : 10.00 a.m. to 01.00 p.m.
Instructions : 1) All questions are compulsory.
2) Use of scientific calculator is allowed.
3) Assume suitable data wherever necessary and mention it clearly.

Q1) Solve any two of the following :

a) Show that equivalent mass of simple spring mass system subjected to
free vibration is summation of main mass and one third of mass of the
spring. [8]
b) Find the natural frequency of the system shown in Fig. No.1. Take
G = 8.4×1010 N/m2. In order to get natural frequency 50 Hz, what
must be shaft diameter? [8]

c) Figure No.2 shows a pulley of mass M pivoted at its centre. Mass ‘m’
vibrates with small amplitude from its mean position. Find the natural
frequency of the system in terms of given parameters. [8]

P.T.O.
 SE - 103
Q2) a) Show that the reduction in vibration amplitude after one complete
cycle of single degree free vibration with friction damping is 4F/k,
where F = frictional force between mass and surface and k = stiffness
of the system. [8]
b) In a spring, mass, friction damper system it has been observed that the
amplitude of vibration decreases by 75% of initial value of 10 cm after 5
consecutive cycles. determine friction coefficient of friction damper if
stiffness of the spring is 2000N/m and mass is 5 kg. [8]
OR
b) Spring-mass-damper system is having a mass of 10 kg and a spring of
such stiffness which causes static deflection of 5mm. The amplitude of
vibration reduces by 75% to that of initial value in 10 cycles. Determine
logarithmic decrement, damping present in the system and damped natural
frequency. [8]

Q3) a) Show that the magnification factor of spring-mass-damper system

subjected to harmonic exciting force Fo Cos wt is given by- [9]


0 ) 

   X ¬ ¯  [X ¬
¡ ž ­­ °  ž ­
¡ žžŸ XQ ­® ° žžŸ XQ ­­®
¢¡ ±°

b) A mass of 6kg is suspended by a spring of stiffness 1200N/m is forced

to vibrate by a harmonic force of 9N. Assuming viscous damping
coefficient c = 70 N-s/m determine amplitude at resonance, frequency
corresponding to peak amplitude peak amplitude. What would be the
phase angle at resonance? [8]
OR
b) Determine natural frequencies and mode shape of the system shown in
Figure No.3. [8]

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 SE - 103
Q4) a) What is vibration absorber? What principal is used in dynamic vibration
absorber? [8]
OR
Describe Holzer’s method used to determine the natural frequencies of
three rotor system. [8]
b) By using matrix iteration method determine first natural frequency and
corresponding mode shape of the following system (Figure No.4) [9]

Q5) a) What are the steps involved in vibration condition monitoring? How the
vibration monitoring helps to carry out preventive maintenance of rotating
machines. [8]
b) What is FFT analyzer? What facilities are available in modern FFT
analyzer . [8]

Q6) a) What is decibel scale? What is its importance? How are the incoherent
sound pressure levels added? [9]
b) What is octave and 1/3rd octave band analysis? What is use of this analysis
in noise control? [9]
OR
b) Show that if distance from a point source doubled, the sound intensity
level decreases by 6dB. [9]

ssss

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 SE - 104
Seat Total No. of Pages : 3
No.

B.E. (Mechanical) (Revised) (Semester - VIII) Examination,

November- 2018
INDUSTRIAL ENGINEERING (Elective - III)
Sub. Code : 68511
Day and Date : Thursday, 15 - 11 - 2018 Total Marks : 100
Time : 10. 00 a.m. to 01.00 p.m.
Instructions : 1) All questions are compulsory.
2) Figures to the right indicate full marks.
3) Assume suitable data, if necessary.

Q1) Attempt any three:

a) Explain characteristics of mass production system. [6]
b) Explain effects of increases or decrease in production on
productivity. [6]
c) Mention the reasons for poor productivity. [6]
d) Comparative study of a automobile components for the year 2017 and
2018 are given in the table below. Compute the changes in material
productivity. [6]
Particulars 2017 2018
Output (in Units) 65,000 85,000
Material input (in Rs.) 12,200 14,400

Q2) Attempt any four:

a) Why method study should proceed work measurement. [4]
b) Define work study. Explain the procedure of work study? [4]
c) Explain construction and application of operation process chart with
suitable example. [4]
d) Draw two handed process chart for assembly of nut and bolt. [4]
e) State the types of flow process chart with one application of each. [4]
P.T.O.
 SE - 104
Q3) Attempt any two:
a) State examples of principles of motion economy as related to design of
tools and equipment. [8]

b) What are therbligs? State its importance. Give the name, abbreviation,
symbol and explanation of any 4 Therbligs. [8]

c) Discuss various factors related to work place design. [8]

Q4) Attempt any three:

a) Explain the following terms. [6]

i) Fatigue allowance

ii) Performance rating

b) In the following table, times shown are stopwatch readings in minutes.[6]

Cycle time (in minutes) Performance

Elements Rating in %

1 2 3 4

A 7.2 7.6 6.8 7.2 115

B 14 14.4 14.8 14 90

C 10 10.4 10.8 11.2 100

D 24.4 24.8 24 24.8 110

E 16.8 16.4 17.2 17.2 105

Relaxation allowance as 10% Estimate the standard time of operatios

and production per 8 hours of shift.

c) What are the precautions to be taken during stop watch study? [6]

d) Where work sampling can be useful in the area of production? [6]

-2-
 SE - 104
Q5) Attempt any two:
a) Name and discuss the factors which you need to consider for the selection
of site of textile industry. [8]
b) How are the plant layouts related to type of production? [8]
c) Which type of layout do you recommend for a manufacturing piston
used in IC engine? Give reasons. [8]

Q6) Write short notes on any four:

a) Classify value. Explain each type of value. [4]
b) Value analysis of a motorcycle. [4]
c) Paired comparison method of merit rating. [4]
d) Job description. [4]
e) Job specification for supervisor of a machine shop. [4]

mmm

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 SE - 105
Seat Total No. of Pages : 3
No.

B.E. (Mechanical) (Semester - VIII) (Revised) Examination,

November - 2018
PRODUCTION MANAGEMENT (Elective - III)
Sub. Code : 68512
Day and Date : Thursday, 15 - 11 - 2018 Total Marks : 100
Time : 10.00 a.m. to 01.00 p.m.
Instructions : 1) Figure to the right indicate full marks.
2) Assume suitable data if necessary and state them clearly.
3) Draw neat sketches wherever necessary.
4) All questions are compulsory.

Q1) Attempt any two of the following :

a) Illustrate how corporate strategy and operation strategy are linked. Explain
the strategic options for operations. [8]
b) Enumerate the production planning functions of a manufacturing
organization and explain in details the data necessary for performing
these functions. [8]
c) Explain with suitable examples the Co-ordination of other departments
with production department for a medium scale organisation. [8]

Q2) a) Explain with examples relation between volume, variety and flow with
respect to process design. [6]
OR
a) What are the alternate methods available to product development team
for generation of the concept of new product.
b) The past data on the load on the weaving machine is given below. [6]
Month ® May 96 June 96 July 96 Aug. 96 Sept. 96 Oct. 96Nov. 96
Load (hrs) ® - 585 610 675 750 860 970
i) Compute the load on the weaving machine centre using 5th moving
avg for the month of Dec. 96.
ii) Compute a weighted 3 avg, 0.5 for latest month, 0.3 & 0.2 for other
month respectively.

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c) Calculate the number of machines required to manufacture three
components from the following data.
Particulars\components ® A B C
i) Set up time in minutes. 30 50 40
ii) Operating cycle time in min. 2.75 3.5 4.5
iii) Rot size. 400 675 525
iv) Production per month. 3500 4500 4200
The plant is working for 8 hours per day in one shift. Assume 25 working
days in a month and plant efficiency factor as 0.90. [6]

Q3) a) Explain the factors affecting the capacity decisions. List the long-term
capacity strategies and mention under what situations each strategy is
used. [6]
OR
a) Write notes on any two of the following.
i) Critical Ratio scheduling
ii) Master production schedule
iii) Johnson’s Algorithm for sequencing
b) An appliance manufacturer produces a motor assembly. Currently they
have 120 units in stocks and manufacture in lots of 180 units. Develop a
master production schedule for the demand as shown below. [5]
Week 1 2 3 4 5 6 7 8 9 10
Customer forecast - 10 60 80 100 80 100 100 100 100
Inplant forecast - - 10 - - 10 - - 10 -
Customer orders 80 80 60 20 20 10 - - - -
Warehouse orders 30 20 - 10 - - - - - -
c) There are four jobs, each of which has to go through machine M1 to
machine M6 in same order. Processing time in minutes is given. Determine
optimal sequence, total elapsed time and idle time. [5]
Job M1 M2 M3 M4 M5 M6
A 20 10 09 04 12 27
B 19 08 11 08 10 21
C 13 07 10 07 09 17
D 22 06 05 06 10 14

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Q4) Attempt any two of the following.
a) What are the objectives of supply chain management. Explain the drivers
and activities of SCM. [8]
b) Distinguish between JIT and lean manufacturing. Give the steps in
implementation of JIT. How the performance of JIT measured. [8]
c) Explain the four pillars of lean manufacturing compare it with traditional
manufacturing. [8]

Q5) a) Discuss the different factors which are responsible to replace the
equipment although it may be running. [5]
b) Explain the stages of maintenance. Discuss the pillars of TPM. [5]
OR
Define TPM. What are the steps of TPM.
c) A truck is priced at Rs. 60,000 and running costs are estimated at Rs.
6,000 for each of the first four years, increasing by Rs. 2,000 per year in
the fifth and subsequent years. If money is worth 10% per year when
should the truck be replaced? Assume that the truck will eventually be
sold for scrap at a negligible price. [8]

Q6) a) Write notes on any three of the following. [9]

i) Theory of firm.
ii) Criteria for evaluation of capital projects.
iii) Demand and supply curve.
iv) Benefit to cost ratio.
v) Isoquants.
b) Calculate the net present value of the following investment proposals
and decide on the acceptance/rejection of these proposals. The discounted
rate is 12 percent. Investment is rupees 20,000 for each proposal. [7]
Proposals Net cash inflows in rupees
1 2 3 4
I 8000 8000 8000 8000
II 6000 8000 10000 10000
III 4000 8000 10000 10000
IV 10000 10000 10000 5000

ssss

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