990

Series II
Wheel Loader

Cat® 3412E Diesel Engine

Gross Power 503 kW/675 hp
Flywheel Power 463 kW/620 hp
Operating Specifications
Operating Weight 76 500 kg
Rated Payload 15 tonnes
Bucket Capacities 8.4-9.2 m3
 990 Series II Wheel Loader
State-of-the-art design and superior quality allow you to maximize productivity.

Power Train Cooling System Hydraulic System

✔ The Cat 3412E HEUI engine 97/68/EC, ✔ The Advanced Modular Cooling ✔ Increased high-pressure hydraulics
Stage II compliant with air-to-air System with Air-to-Air Aftercooling give you fast lift and dump speeds.
aftercooler system, AMOCS, axle-shaft System has been added to the Two separate hydraulic systems and
brakes, impeller clutch torque converter 990 Series II to help meet emissions load-sensing steering are the invisible
and planetary electronic power shift requirements and improve efficiency, force behind the muscle and flexibility
transmission combine to form a serviceability, visibility and sound of the 990 Series II. pg. 7
responsive, fuel efficient power train. levels. pg. 6
pg. 4

Operator’s Station Serviceability

✔ Designed to maximize operator
productivity with the STIC control
system, computerized monitoring
system and Comfort Series seat and
many other features that enhance
productivity through operator comfort.
pg. 12
Rear access stairs, large engine doors,
convenient service platform with large
doors and bolt-on panels make service
on the 990 Series II quick and easy.
pg. 14

Efficiency through Technology.

The 990 Series II Wheel Loader equipped with the standard
lift arrangement is the ideal match for the 45-64 tonnes
truck and is leading the way into the future with proven,
advanced technology. With the High Lift Arrangement as
an attachment, the 990 Series II can also load the 90 tonnes
class truck. This machine will provide the lowest cost per
ton in its size class.

✔ New feature

2
Structures Application Truck Match Buckets and Bucket Match
The integrated structural components of Increased performance and good pass A wide selection of ruggedly designed
the 990 Series II provide a stable, well- matching make the 990 Series II a buckets along with a variety of edge
balanced system. The full box-section versatile performer. pg. 9 and tip options allow you to match the
rear frame, four plate loader tower, machine to the job. pg. 10
Z-bar loader linkage and solid steel lift
arms work together to enable a loaded
bucket to move smoothly through the
lift and dump cycle. pg. 8

Complete Customer Support High Lift Arrangement Optional

Your Cat dealer offers a wide range of Attachment
services that help you operate longer ✔ Provides more dump clearance and
with lower costs. pg. 15 reach than the standard arrangement
and increases productivity. pg. 16

3
Power Train
990 Series II power train components give you the dependable performance
expected from Cat wheel loaders.
4
Caterpillar® 3412E Engine. Is rated
at 463 kW (620 hp) at 2,000 rpm.
The Hydraulically actuated,
Electronically controlled Unit Injector
(HEUI) fuel system and Electronic
Control Module (ECM) deliver power
and efficiency in the most demanding
applications.
1 Aftercooler. Lowers inlet charge
temperature and reduces thermal
stresses that can cause premature
wear of pistons, rings and liners.
2 High Injection Pressures.
Independent of engine speed,
decreases smoke and emissions while
improving response.
Variable Injection Timing and Duration.
Improves fuel efficiency, improve
cold starting, and decrease smoke
and emissions.
Injection Rate Shaping. Reduces
emissions and reduces engine noise.
Fewer Mechanical Parts. Improve
reliability.
4
1
20% Rimpull
20% Rimpull
3
3412E Electronic Control. Provides
many benefits:
■ Automatic altitude derate
■ Elevated low idle
■ Cold mode start for improved cold
weather starting
■ Acceleration delay on startup to
reduce engine wear
■ Advanced diagnostic capabilities
■ ADEM II
■ Automatic control of ether aid
3 Oil-Cooled Pistons and Full-Length,
Water-Cooled Cylinder Liners.
Provide maximum heat transfer for
longer component life.
4 Engine Oil Cooler. Maintains
optimum oil temperature for proper
cooling and lubrication.
■ Engine cooling is provided by a
Multi-Row Modular radiator.
Hydrostatic fan drive gives the
standard cooling package 110° F
ambient capability.
■ 500 hour oil change with the use
of CH-4 oil.
100% Rimpull
Selected
Left Pedal
Selected
Brakes
Impeller Clutch Torque Converter
(ICTC). The converter allows the
operator maximum flexibility in
modulating rimpull. The first inch of
travel of the left brake pedal is used to
modulate rimpull from 100 percent
(pedal at rest position) to 20 percent of
maximum (pedal depressed about
25 mm. Once 20 percent of maximum
rimpull is achieved, the brake is
applied. This gives smooth transitions
from brake-on to brake-off, yielding
fast, fluid loading cycles. The torque
converter also has a standard lock-up
clutch for fast, fuel efficient load and
carry cycles.
■ The new Rimpull Control System has
four factory preset reduced rimpull
settings. Each setting corresponds to a
maximum allowable impeller clutch
pressure.
■ Rimpull Control System allows the
operator to vary rimpull based on
operating conditions for maximum
productivity while reducing tire
slippage and resulting costs.
■ Converter de-clutches during
directional shifts. This allows full
throttle directional shifts maintaining
hydraulic speeds.
■ Smooth approach to trucks and
hoppers builds operator confidence,
producing faster cycle times.
■ Lock-up feature provides “direct
drive” for load and carry applications.
No converter slip means higher
efficiency and lower fuel costs.
 5
6
5 Impeller Clutch. Modulates the
amount of engine power sent to the
wheels.
6 Lock-Up Clutch. Provides direct
drive for improved fuel economy.
With Electronic Clutch Pressure
Control, the impeller clutch torque
converter with lock-up feature
activates in second and third gears
forward and first through third gears
in reverse.
ICTC.
■ Improved calibration procedure
■ Improved left pedal modulation
■ Compensates for wear
■ Provides the ability to recalibrate for
optimum left pedal modulation
regardless of torque converter wear.
Final Drives. Are planetary consisting of
a ring gear, three planet gears or planet
gear carrier and a sun gear. Features
include:
■ Ring gears splined to reation hub
■ Proprietary gear cutting and heat treat
methods are used in manufacture of
components
■ Full-floating bronze sleeve bearings
are used on planet gears
■ Oil-bath lubrication of final drive
Planetary, Electronic, Power Shift
Transmission. This is the same
transmission found in the 992G.
Electronic shifting provides smooth
consistent shifts with fingertip controls
housed in the STIC controller. Large
diameter perimeter clutches coupled
with high contact planetary gear sets
provide high torque carrying capacity
for long trouble-free life. Speed and
direction controls are housed in the
STIC controller.
Service Brakes. Are four wheel,
hydraulic, oil dipped, multiple disc
brakes that are adjustment-free,
completely enclosed and allow
modulated engagement without
slack adjusters.
Secondary Brakes. Are fully modulated
and the front and rear service brake
circuits are isolated, allowing one
circuit to operate if pressure drops
in the other.
Axle-Shaft, Oil-Disc Brakes. Are fully
hydraulic, completely sealed and never
need adjustment. Disc face grooves
provide cooling even when brakes are
applied for a long, fade resistant life.
■ This design provides a larger cooling
oil reservoir and thicker separator
plates than conventional brake
designs. This gives the brake higher
heat dissipation rates giving it
higher capacity than conventional oil-
disc brakes.
■ The location of the brake reduces
service time. Conventional brakes
require final drive disassembly.
The axle-shaft brake design allows
brake service while leaving the final
drive intact. Duo-Cone seals are
between the wheel and spindle for
a tight fit. Reduced service time (oil
change interval is every 2,000 hours)
and machine downtime keeps
operating costs low.
■ Parking Brake. Is spring-applied,
oil-released, dry disc. It is mounted
mounted on the transmission transfer
gear output shaft. The Caterpillar
Monitoring System (EMS-III) alerts
the operator if the transmission
is engaged while the parking brake is
applied and also if the pressure drops
and, in which case, the brake is
automatically applied. Manual
override is possible to allow
movement of the machine.
5
Cooling System
Works with the engine to meet emissions standards as well as improve serviceability and
reduce downtime.
1 2 ATAAC Cores
2
3 3 Isolation Shield
Cooling System
Advanced Modular Cooling System
(AMOCS) with Air-to-Air Aftercooling
System (ATAAC). In order to meet
97/68/EC, Stage II emissions
requirements, the software for the 3412
HEUI engine has been changed and the
cooling system has been upgraded to an
AMOCS that utilizes the ATAAC
system to achieve lower particulate,
NOx and sound output. The proven
AMOCS system is currently used on
other Caterpillar models such as the
834G, 854G, 988G and 992G. ATAAC
technology becomes effective with the
834G and 988G introduction.
ATAAC System. Provides a separate
cooling system for the intake manifold
air complementing the engine jacket
water cooling system. The ATAAC
system routes hot compressed air from
the turbo and cools it with a single pass,
air-to-air aluminum heat exchanger. The
cooled compressed air is then delivered
to the engine intake manifold. Providing
the engine with cool compressed air
greatly reduces the emissions produced,
meeting Tier 2 requirements for a
cleaner environment.
6
1 AMOCS Cores
4 Hydraulically
Driven Fan
Separated Cooling System. The 3412
EUI engine has a separated cooling
system which isolates the AMOCS
radiator and demand fan from the
engine compartment. The cooling
system is isolated from the engine
compartment by a shield allowing the
radiator to receive outside ambient air
through the side and top vents at a much
lower temperature than the hot air from
the engine compartment. This improves
the system’s efficiency and allows the
radiator size to be decreased and the
rear hood to be sloped, improving the
rear viewing area. Also, sound levels
are reduced due to the lower fan speed
of a more efficient cooling system.
AMOCS. Is a Caterpillar exclusive
technology that improves serviceability
and increases cooling efficiency by
22 percent. Ambient working
temperature for the standard
990 Series II is 43° C. A high ambient
cooling package, with a 50° C capacity,
is available as an attachment.
ATAAC System
(Air-to-Air Aftercooler)
AMOCS Serviceability. Is a key feature
of AMOCS. Tubes are welded to a
large, thick header, providing the
strength of the tube-to-header joint that
reduces the possibility of coolant leaks.
The AMOCS modular core design
allows removal of a single core without
removing the entire radiator – reducing
downtime through ease of
serviceability. Replacing the individual
core also reduces repair costs.
Two-Pass System. Is an AMOCS
feature for increased cooling capacity.
Coolant travels from the engine to the
fan side of the bottom tank, up the fan
side of each core, over the top, down
the engine side of the core, into the
engine side of the bottom tank and
back to the engine. The improved
flow pattern allows the coolant to pass
through the radiator twice for better
cooling. The AMOCS design improves
serviceability, reduces downtime and
increases cooling capability.
Hydraulic System
Powerful hydraulics are the invisible force behind the loader’s muscle and flexibility.
Two Separate Hydraulic Systems.
Improve the cooling and help prevent
cross-contamination. One system is for
lift/tilt and brakes, while the other is for
the steering and engine cooling fan. If
one system runs hot or is contaminated,
the other will be unaffected.
Fast Cycle Times. With a high pressure
system make the 990 Series II
remarkably productive. Just 9.2 seconds
to raise, 2.9 seconds to dump and 3.8
seconds to lower.
High Pressure Hydraulic System. Hydrostatic Cooling Fan. Is used for
With main lift/tilt relief of 31 000 kPa. engine, transmission and hydraulic
Main lift/tilt controls are driven by cooling. A variable displacement
fixed displacement piston pumps built pump drives the fan’s hydraulic motor
by Caterpillar for optimum pressure was so that fan speed varies with engine
increased for better response. XT-3 and rpm. With the optional high ambient
XT-5 hose is used on the entire machine cooling package, the pump increases
except for the pilot lines and reusable output as temperatures increase for
coupling with o-ring face seals are greater cooling capability. The fan
reliable and reduce the risks of leaks. draws only the power needed for
cooling, reducing fuel consumption
Load-Sensing Steering System.
and increasing efficiency.
Maximizes engine power with a
variable displacement piston pump and
full-flow filtering. Typical steering
systems can draw more than 30 kW
(40 hp) from the engine. The draw is
constant even when the operator is not
steering. The system maximizes
performance by directing power
through the steering system only when
it is needed. For example, in hard
digging, when the machine is not
steering, all engine power is available to
generate crowd, breakout and lift forces.
More efficient use of power results in
decreased fuel consumption and higher
production.
7
Structures
Superior construction means superior strength.

1 2

Structures. Are more than 80 percent

robotically welded. This provides 4
highly consistent welds with deep plate
penetration and excellent plate fusion.
The benefit is greater fatigue strength
and longer life than with conventional
welding methods.
1 Box Section Rear Frame. Absorbs
torsional forces generated in a loading
cycle, maintaining alignment for
hitch pins and driveline.
2 Four-Plate Loader Tower. Resists
shock and torsional loads maintaining
hitch and loader linkage pin
alignment.
3 Design. Is for optimum strength.
The 990 Series II is equipped with
a single-tilt Z-bar loader linkage with
4 Computer-Controlled Machining. Optional High Lift Linkage Configuration.
cast cross tube, cast tilt lever, solid
At the top level allows structures to Is available as a standard attachment.
plate lift arms, serviceable grease
remain in their fixture throughout the The High Lift configuration offers
B-pin and center-point frame
machining process to ensure pin bore, 566 mm more dump clearance and
articulation.
axle pad and engine/transmission 293 mm additional reach at full lift and
alignments. 45 degree dump. This gives the ability
to load the Cat 777D in six passes.

8
Application Truck Match
Matched payloads and matched buckets ensure optimum performance.

Truck Match. The 990 Series II is an

aggressive first gear loader for face
and bank excavation. With increased
dump clearance, it can easily load 70 to
91 tonnes off-highway trucks. Increased
performance and good pass match make
the 990 Series II a versatile performer
with a cost per ton that will help your
bottom line.
The versatility of a material handler
is also designed into the machine.
With balanced rimpull and hydraulics,
the 990 Series II is an aggressive loader
that gets the job done quickly and
efficiently in loose or stock-pile
material and in load and carry work.

Large Wheel Loader/Truck Application Match

990 Series II Rated Payload: Standard Arrangement = 15 metric tons

6 pass
990 Series II Dump Clearance and

990 Series II Dump Clearance

4.59 m and 2.51 m

and Reach H.L.
4 pass
4.02 m and 2.22 m
Reach standard

3 pass

35 40 45 50 55 60 65 70 75 80 Metric Tons

Truck Payload
773E = 54 Metric Tons nominal payload (3 pass)
775E = 63 Metric Tons nominal payload (4 pass)
777D = 73 Metric Tons nominal payload (6 pass)

9
Buckets and Bucket Match
Caterpillar buckets and Ground Engaging Tools provide the flexibility to match the machine.
Proper bucket and application match delivers increased stability and peak performance.
1 5
4 7
3
Spade Edge Rock
Buckets. For the 990 Series II range
in size from 8.4 m3 to 9.2 m3 and may
be configured for a variety of impact
and abrasive conditions. All buckets are
built with shell-tine construction (1) that
resists twisting and distortion and
feature replaceable, weld-on wear plates
to protect the bottom of the bucket.
The integral rock guard (2) helps
retain big loads while heavy-duty pins
and retainers (3) provide durability.
Spade-Edge Rock Buckets. With bolt-
on segments are available in 8.4 m3,
8.6 m3, 9.2 m3. Each accepts up to two
sets of sidebar protectors (4), features
shouldered, double-strap adapters,
easily changed bolt-on segments and
several tip options.
Straight-Edge Buckets. Are available in
8.6 m3. Straight-edge rock buckets
feature shouldered, double strap
adapters and accept two sets of side bar
protectors, bolt-on segments and tips.
10
6
Heavy-Duty Quarry
Heavy-Duty Quarry Bucket. Is available
as an 8.6 m3 capacity bucket and is
recommended for use in face loading
where moderate abrasion and high
impact is encountered. It features
additional wear protection items,
including: thicker base edge and
adapters (5), additional liners and wear
plates (6), bolt-on half arrow segments
(7), and four sidebar protectors.
High Abrasion Bucket. Is available as
an 8.6 m3 capacity bucket and is
recommended for use in face loading
where high abrasion and moderate
impact is encountered. This bucket
features additional wear protection
items including: independently attached
edge and adapter covers, additional
liners and wear plates, one set of
sidebar protectors and a thicker base
edge.
High Abrasion
Buckets and Ground Engaging Tools
(GET). The 990 Series II offers a variety
of bucket types and available GET
configurations to properly configure
the machine based on material density,
impact and abrasion.
Depending on your material densities,
there is an 8.4 m3 Spade Nose bucket
with teeth and bolt-on segments for
improved performance and edge
protection available.
Increased full turn static tip load,
horsepower and hydraulic capabilities
allow the 990 Series II to effectively
utilize the 8.6 m3 and 9.2 m3 bucket size
in lighter materials such as limestone.
All buckets feature the well proven
shell-tine construction.
To better match your 990 Series II
to material conditions, contact your
Caterpillar dealer for specialty
bucket needs.
Two Lever Bucket Controls. Feature
pilot-operated lift and tilt circuits for
lower lever efforts.
Lift Circuit. Has four positions: raise,
hold, lower and float and the automatic
kickout from horizontal to full lift is
adjustable.
Tilt Circuit. Features three positions:
tilt back, hold and dump. The automatic
bucket positioner can be adjusted to
the desired loading angle and does
not require visual spotting.

Bucket Selection Guide and Matrix

Standard
3
m

110% 100% 90%

9.2
Bucket Size

110% 100% 90%

8.6

110% 100% 90%

8.4

1300 1500 1700 1900 2000 kg/LCM

Material Density

Changes in bucket weight, including field installed wear iron, can impact rated payload. Consult your Caterpillar dealer for
assistance in selecting and configuring the proper bucket for the application. The Caterpillar Large Wheel Loader Payload Policy
is a guideline intended to maximize wheel loader structural and component life.

11
Operator’s Station
Comfort and control – top quality operator’s station will help maximize productivity.

11
5 6

1 4 7
8

New Cab Design.

Incorporates innovations for operator comfort and productivity
including spaciousness, outstanding visibility, interior sound
levels below 75 dB(A), a standard coat hook, cup holder, storage
bin, tinted glass and intermittent wet-arm wipers. It is also radio-
ready for two radios.

12
1 STIC Control System. Is a
revolutionary system that integrates
steering and transmission into a
single controller. Simple side-to-side
motions of the operator’s left arm
turn the machine right or left.
Transmission shifting for forward,
neutral, reverse is controlled by the
operator’s fingers and gear selection
is controlled by the operator’s thumb.
These factors combine to produce a
fluid motion that reduces effort and
allows the operator to work the
machine for long periods of time with
little or no fatigue.
2 Left Pedal. Operates the impeller
clutch torque converter for
approximately the first inch of travel,
then engages the brakes.
3 Comfort Series Seat. With air
suspension and retractable seat belt,
is designed for comfort and support.
Seat cushions reduce pressure on the
lower back and thighs while allowing
unrestricted arm and leg movement.
The seat has three height levels.
The retractable seat belt remains
off the floor and is easy to reach.
4 Floor-Mounted Hydraulic Controls.
Adjust fore and aft, with a height-
adjustable armrest so operators of any
size can find a comfortable operating
position.
5 Caterpillar Monitoring System
(EMS-III). Continually monitors
various machine systems through
three instrument clusters and provides
a three-level warning system to alert
the operator of immediate or pending
problems. It shares information with
the engine, hydraulic and
transmission controls that can be used
during servicing to simplify service
and troubleshooting.
12
6 Axle Temperature Sensor. Detects
and warns the operator of extreme
axle cooling oil temperature through
indicator light.
7 Throttle Lock. Allows the operator to
preset the engine speed for a variety
of applications.
8 Rimpull Control System Switch.
Turns the Rimpull Control System on
and off.
9 Rimpull Control System (RCS). Device
has four factory preset reduced
rimpull settings. Each setting
corresponds to a maximum allowable
impeller clutch pressure and is user
programmable. When in the reduced
rimpull mode, the left brake pedal
modulates rimpull from the reduced
setting (pedal at rest position) to 20
percent of maximum. This gives the
operator a quick way to return to
the desired reduced rimpull setting
and makes the entire first inch of
pedal travel available for modulating
the reduced rimpull.
9
10
10 Optional Payload Control System II.
Offers on-the-go weighing to assist
in loading trucks more accurately. It
also has easy computer download
capability.
11 Payload Control System II Monitor.
Is used by the operator to keep track
of Payload Control System II
information.
12 Optional Ride Control System.
Is used in roading, load and carry
and other applications where load
retention, spillage and operator ride
may be a problem. It provides lift
arm suspension system by placing
an accumulator in the lift arm
circuit.
Quick-Shift Feature. Allows quicker
cycle times by shifting from first
forward to second reverse.
Bucket Controls. Feature pilot-operated
lift and tilt circuits with a two lever
controller that is floor-mounted and
adjustable.
Lift Circuit. Has four positions: raise,
hold, lower and float. It can adjust the
automatic kickout from horizontal to
full lift.
13
Serviceability
Easier maintenance and enhanced serviceability give you more time in the pile.
Easier Maintenance and Repair.
Through monitoring key functions and
logging critical indicators. Electronic
diagnostic access is possible with a
single tool, the Electronic Technician.
In addition to the servicing features
built into the engine, the 990 Series II
includes:
1 Daily Maintenance Checks.
Most can be performed from the left
side of the machine, making it part of
an easy pre-start routine. Routine
maintenance promotes long service
life and durability.
2 Advanced Modular Cooling System.
Allows service technicians to replace
individual cores for enhanced
serviceability. Maintenance is also
simplified since AMOCS is isolated
from the engine compartment.
14
5
1
3 4
U-Joints. Are lifetime lubricated,
leaving the slip joint as the only
driveline component needing grease.
3 Lube Points. Are centralized in
accessible locations. Fuel fill is
located on the left side. Both lube
points and fuel fill are accessible
from ground level, making lube and
fuel service quicker and easier.
4 Swing-Out Doors. On both sides of
the engine compartment provide easy
access to the engine oil dipstick and
filler spout, S•O•SSM port, fuel filters,
air conditioner compressor, engine oil
filters, alternator, starting receptacle,
air filter service indicator, coolant fill
and ether starting aid. The disconnect
switch and diagnostic connector are
located on the bumper next to the left
side egress.
4 2
7
5 Hinged Doors. In the platform provide
access to the hydraulic tank fill,
lift/tilt and steering filters,
transmission filler spout and dipstick.
6 Shock Resistant Lights.
Are replaceable by hand, not
requiring the use of any tools.
7 Batteries. Are accessible through
hinged doors on the left-hand side of
the bumper.
8 New Larger Fuel Tank. Provides
10 hours of production with a one-
hour reserve.
9 Caterpillar Monitoring System
(EMS-III). Provides operators and
service technicians with diagnostic
information on the machine’s major
components and systems.
Diagnostic Connector. Enables quick
evaluation of 11 starting and charging
functions.
Complete Customer Support
Cat dealer services help you operate longer with lower costs.

Machine Selection. Make detailed Product Support. You will find nearly Maintenance Services. Choose from
comparisons of the machines under all parts out our dealer parts counter. your dealer’s range of maintenance
consideration before purchase. Cat Cat dealers use a worldwide computer services when you purchase your
dealers can estimate component life, network to find in-stock parts to machine. Repair option programs
preventative maintenance cost and the minimize machine downtime. Save guarantee the cost of repairs up front.
true cost of lost production. money with genuine Cat Reman parts. Diagnostic programs such as S·O·SSM
You receive the same warranty and and Coolant Sampling and Technical
Purchase. Look past initial price.
reliability as new products at cost Analysis help you avoid unscheduled
Consider the financing options
savings of 40 to 70 percent. repairs.
available as well as the day-to-day
operating costs. Look at dealer services Operation. Improving operating Replacement. Repair, rebuild or
that can be included in the cost of the techniques can boost your profits. replace? Your Cat dealer can help you
machine to yield lower equipment Your Cat Dealer has training evaluate the cost involved so you can
owning and operating costs over the videotapes, literature and other ideas make the right choice. Complete
long run. to help you increase productivity. Customer Support Cat dealer services
help you operate longer with lower
Customer Support Agreements.
costs.
Cat dealers offer a variety of product
support agreements and work with
customers to develop a plan that best
meets specific needs. These plans can
cover the entire machine, including
attachments, to help protect the
customer’s investment.

15
High Lift Arrangement Optional Attachment
Offers high dump clearance and longer reach than the standard Cat 990 Series II.
Standard Lifty Arrangement
High Lift Arrangement. Provides up to
566 mm more dump clearance at full lift
and 45 degree discharge than the
standard 990 Series II, and 294 mm
more forward reach than the standard
arrangement.
■ Helps ensure heaped and centered
loads for less haul road spillage and
higher productivity.
■ Loading time is reduced as a result of
faster dump cycles due to better dump
clearance and reach.
16
777D Truck
Truck Match. Designed for use with
Caterpillar 775 and 777 off highway
trucks, either standard or equipped with
sideboards. The 990 Series II high lift
allows users to match larger trucks
without the “larger loader” investment.
■ 990 Series II high lift four passes the
775 and six passes the 777.
■ High lift buckets are interchangeable
with standard arrangement buckets.
High Lift Arrangement
Buckets. Achieve full capacity in
aggregate and quarry applications with
the 8.6 m3. Buckets feature shell-tine
construction with replaceable bolt-on
wear plates, pin-on side protectors and
integral rock guard.
1 Clearance at full lift and 45 degree
dump, standard lift
2 Reach at full lift and 45 degree dump,
standard lift
3 Dump clearance at full lift and
45 degree dump, high lift
4 Reach at full lift and 45 degree dump,
high lift
See charts on pages 20-21 for dimensions.
Engine Operating Specifications
Cat 3412E diesel engine
Rated Payload 15 tonnes
Gross Power 503 kW/675 hp ■ These ratings apply at 2000 rpm Operating Weight 76 484 kg
Flywheel Power when tested under the specified
Bucket Capacity Range 8.4-9.2 m3
ISO 9249 463 kW/620 hp standard conditions for the specified
standard.
EU 80/1269 463 kW/620 hp ■ Net power advertised is the power
Bore 137 mm available at the flywheel when the
Stroke 152 mm engine is equipped with fan, air
Displacement 27 Liters cleaner, muffler and alternator.
■ Engine meets 97/68/EC, Stage II
■ No derating required up to 2500 m Hydraulic Cycle Time
altitude.
emission requirements.
Seconds
Raise 9.2
Dump 2.9
3500
Lower Float Down (Empty) 3.8
Total Hydraulic Cycle Time 15.9
Engine Torque (Nm)

3000

2500

2000

1500

1000

500

-500

600
Transmission Loader Hydraulic System
500
Engine Power (kW)

400
Converter Drive Main hydraulic system
300
Forward km/h output at 2128 rpm
200
1 7.0 and 6900 kPa 650 L/min
100

2 12.1 Relief valve setting 31 000 kPa

0

3 20.8 Cylinders double acting 234 mm

-100

Reverse lift, bore, and stroke 234 x 1270 mm

350

1 7.7 tilt, bore, and stroke 292 x 820 mm

300

2 13.4 Pilot System, Gear-Type

BSFC (gm/kW-hr)

250
Pump Output at 2000 rpm
200 3 22.8
and 6900 kPa 46 L/min
150
Direct Drive Relief valve setting
100
Forward (low idle) 2400 kPa
50
1 Lock-up Disabled
0
500 1000 1500 2000 2500 2 12.8
Engine speed (rpm) 3 22.4
Gross
Net
Reverse
1 7.9
2 14.1
3 24.8
■ Based on 2 percent rolling resistance
and 41.25/70-39 L-5 tires.

990 Series II Wheel Loader specifications 17

Service Refill Capacities ROPS/FOPS Steering
Liters ■ Caterpillar cab with integrated Minimum Turning Radius
Fuel Tank 1074 Rollover Protective Structure (Over Bucket) 10 337 mm
Cooling System 190 (ROPS/FOPS) are standard. Steering Angle, Each Direction 35°
Crankcase 95 ■ Standard air conditioning system Hydraulic Output
contains environmentally friendly at 2128 rpm and 6900 kPa 410 L/min
Transmission 110
R134a refrigerant.
Differentials and final drives Relief Valve Setting 31 000 kPa
■ ROPS meets ISO 3471:1994 criteria.
front 271 ■ FOPS meets ISO 3449:1992 Level II
rear 261 criteria.
Hydraulic System
Lift/Tilt and Brakes 435
Tank only 174
Steering and Engine Cooling Fan 194
Tank only 132
Cab Tires
■ The operator sound level measured Choice of five tires.
according to the procedures specified ■ 41.25/70-29 42 PR (L-5) standard

Axles in ISO 6396:1992 is 75 dB(A), (General or Firestone)

for cab offered by Caterpillar, ■ 41.25/70-39 42-ply (L-5) (Firestone)

when properly installed and ■ 40.5/75 R39 RL4K (Goodyear)

Maximum single-wheel rise maintained and tested with ■ 45/65 R39 X Mine D2 (Michelin)

and fall 572 mm the doors and windows closed.

Note: In certain applications (such as
Front Fixed ■ Hearing protection may be needed
load and carry), the loader’s productive
Rear Oscillating ±11° when operating with an open operator
capabilities might exceed the tires’
station and cab (when not properly
tonnes-km/h (ton-mph) capabilities.
maintained or doors/windows open)
Caterpillar recommends that you
for extended periods or in noisy
consult a tire supplier to evaluate all
environment.
conditions before selecting a tire model.
The labeled spectator sound power
Brakes ■

level is 114 dB(A) measured

Other special tires are available on
request.
according to the test procedures and
Brakes Meet ISO 3450 1996. conditions specified in 2000/14/EC.

18 990 Series II Wheel Loader specifications

Dimensions
All dimensions are approximate.

Dimensions vary with bucket.

Refer to operating specifications chart on pages 20-21.

High Lift

Standard

Reach
High Lift

Standard
Dump
Clearance
B-Pin

High Lift

Overall Length Standard

Carry Height

Supplemental Specifications

Change in vertical Change in operating

Width over tires Ground Clearance dimensions weight
mm mm mm kg
41.25/70-39 42 PR (L-5) General 4071 478 – –
41.25/70-39 42 PR (L-5) Firestone 4163 482 +4 –976
40.5/75 R39 RL4K Goodyear 4171 468 –10 –1088
45/65 R39 X Mine D2 Michelin 4229 459 0.7 +225

990 Series II Wheel Loader specifications 19

Operation Specifications Standard Lift

Spade Spade Spade Spade

HDLT 2 BOCE 1 HDLT and BOS 1 HDTL and BOS 1

Rated capacity m3 8.4 8.6 8.6 9.2

Heaped Capacity m3 – – – –

Struck Capacity m3 6.9 7.3 7.3 7.8

Bucket Width mm 4450 4450 4450 4610

Clearance at Full Lift, 45°Dump SAE mm 4333 4192 4221 4165

Tooth tip mm 4027 – 4024 3968
Reach at Full Lift, 45° Dump SAE mm 1698 1740 1756 1799
Tooth tip mm 2223 – 2218 2274
Reach at Level Arm and SAE mm 3416 3516 3538 3599
Level Bucket Tooth tip mm 4202 – 4202 4280
Digging Depth mm 107 148 148 148

Overall Length Edge mm 12 341 12 534 12 492 12 572

Tooth tip mm 12 730 – 12 761 12 839
Overall Height with Loaded Bucket at mm 8091 8091 8091 8091
Max. Lift and Racked
Clearance Circle at Carry Edge mm 20 224 20 527 20 224 20 290
Tooth tip mm 20 674 – 20 674 20 740
Tipping Load straight kg 43 997 43 242 42 873 42 392
(at operating weight) 35˚ articulation kg 39 785 39 085 38 709 38 243
Breakout Force4 kN 655 602 610 584
kg 66 760 61 430 62 210 59 509
Operating Weight3 kg 76 484 76 628 76 965 77 236

1 DST and BOS = Double Strap Teeth and Bolt-On Segments,

BOCE = Bolt-On Cutting Edge.
2 Dimensions measured to end of teeth and do not conform to SAE standard.
3 Static tipping load and operating weight are based on standard machine
configuration with 41.25/70-39 34 PR (L-5) tires, full fuel lubricants and operator.
4 Measured 102 mm behind tip of cutting edge with bucket hinge pin as pivot
point in accordance with SAE J732c.

20 990 Series II Wheel Loader specifications

 High Lift

High HD Spade Spade Spade High HD

Abrasion Quarry HDLT 2 BOCE 1 HDLT and BOS 1 Abrasion Quarry

8.6 8.6 – – – – –

– – 8.4 8.6 8.6 8.6 8.6

7.3 7.3 6.9 7.3 7.3 7.3 7.3

4574 4450 4450 4450 4450 4574 4450

4168 4170 4899 4758 4787 4734 4736

4018 4023 4593 – 4590 4584 4589
1790 1746 1991 2033 2049 2083 2039
2221 2220 2516 – 2511 2514 2513
3586 3544 4016 4116 4138 4186 4144
4208 4204 4802 – 4802 4808 4804
148 168 150 191 191 191 211

12 568 12 560 13 080 13 273 13 231 13 307 13 299

12 767 12 778 13 469 – 13 500 13 506 13 517
8091 8091 8658 8658 8658 8658 8658

20 258 20 227 20 893 21 171 20 893 20 929 20 897

20 708 20 677 21 343 – 21 343 21 379 21 347
41 347 43 516 40 533 39 902 39 530 38 076 40 212
37 203 39 364 36 227 35 644 35 267 33 831 35 959
581 598 617 569 576 548 565
59 271 61 006 62 947 57 977 58 694 55 891 57 611
78 160 76 144 80 671 80 814 81 152 82 347 80 331

990 Series II Wheel Loader specifications 21

Standard Equipment
Standard equipment may vary. Consult your Caterpillar Dealer for specifics.
Electrical
Alarm, back-up
Alternator (100-amp)
Batteries, maintenance-free
Deutsch terminal connectors
Diagnostic connector starting and
charging system
Electrical system, 24-volt
Electronic transmission control
Lighting system, halogen
(front and rear) working plus stop lights
Starter, electric
Starter receptacle for emergency start
Operator Environment
Air conditioner
Cab, sound-suppressed rollover
protective structure (ROPS/FOPS)
Cigar lighter and ashtray
Coat hook
Caterpillar Monitoring System
(EMS-III)
Instrumentation, gauges:
Coolant temperature
Fuel level
Hydraulic oil temperature
Tachometer
Transmission oil temperature
Instrumentation, warning indicators:
Axle oil temperature
(front and rear)
Brake oil pressure
Brake, parking/secondary
Electrical system (low voltage)
Engine oil pressure
Engine coolant flow
Engine overspeed
Secondary steering (if so equipped)
Steering oil temperature
Transmission filter status
22 990 Series II Wheel Loader specifications
Heater and defroster Other Standard Equipment
Horn, electric Automatic bucket leveler
Indicator lights: Automatic lift kickout
Quick-shift, throttle lock, torque Axle temperature sensor
converter and reduced rimpull control Engine, crankcase, 500 hour interval
Lift and tilt function lockout with CH-4 oil
Light, dome (cab) Fenders, steel (front)
Lunchbox and beverage holders Grouped labeled lube points
Mirrors, rearview (exterior mounted) Guards, crankcase and power train
Quick shift feature Hood, tapered
Radio ready for entertainment includes Hitch, drawbar with pin
antenna, speakers and converter Mufflers (under hood)
(12-volt, 5-amp) Oil sampling valves
Seat belt, retractable, 76 mm wide Sight gauges for hydraulic fluid level
Seat, Cat Comfort, (cloth) air suspension Stairway, left side rear access
STIC control system Steering, load sensing
Tinted glass Step for front windshield cleaning
Wet-arm wiper/washers Vandalism protection caplocks
(front, rear and corner) Venturi stack
Intermittent front wiper Tires, Rims and Wheels
A tire must be selected from the
Power Train
mandatory attachments section.
Brakes, full hydraulic, enclosed, oil-disc
Base machine price includes a tire
Axle-shaft, oil-disc service brake,
allowance.
parking/secondary brake
Antifreeze
Demand fan
Premixed 50% concentration of
Engine, Cat 3412E DITA with ATAAC,
extended life coolant with freeze
ADEM II control and HEUI fuel
protection to -34° C
system
Fuel priming pump
Precleaner, engine air intake
Radiator, Advanced Modular Cooling
System (AMOCS)
Separated cooling system
Starting aid (ether) manual override
Throttle lock
Torque converter, impeller clutch with
lock-up clutch feature and rimpull
control system
Transmission, 533 mm planetary power
shift (electronic) (3F/3R)
Optional Equipment
Approximate changes in operating weights.

kg kg
Buckets see pg. 10 Oil change system 5
Bucket attachments: Payload control system II 32
Side bar protectors (set of 2) 45 Ride Control System 180
Bucket teeth, long (set of 8) 145 Supplemental steering 71
Bucket teeth, short (set of 8) 145 Starting aids
Bucket teeth, HD long (set of 8) 190 Cold weather starting system 180
Fuel system - Fast fill 1 Diesel fuel heater 71
High Ambient Cooling Arrangement 12 Heater, engine coolant 48
High Lift Arrangement 1136 Tires see pg. 18-19
Sound Suppression/Spectator 173

990 Series II Wheel Loader specifications 23

990 Series II Wheel Loader

Materials and specifications are subject to change without notice. www.CAT.com

Featured machines in photos may include additional equipment.
HEHL3827-4 (05/2002) hr See your Caterpillar dealer for available options. © 2002 Caterpillar