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0150511191-A-MH2VYHAS - 150506 Standard Ambinent Outdoor 380-3-50&60 PDF
0150511191-A-MH2VYHAS - 150506 Standard Ambinent Outdoor 380-3-50&60 PDF
MH2VYHAS--150506
0150511191-A
Installation Manual
CONTENT
VRF adopts "simultaneous control" type, Safety���������������������������������������������������������������1
all indoors should be heating or cooling Installation instruction���������������������������������������3
simultaneously.
Exterior and installation dimensions�����������������7
To protect compressor, before startup, the Installation procedure�������������������������������������10
unit should be powered on over 6 hours
Electric wiring and the application������������������24
or oil superheat over 20 . If the unit is
not used for a long time, please cut off Failure code����������������������������������������������������37
the power to save energy, or the unit will
Trial operation and the performance��������������47
consume the power.
Operation condition:
To use the air conditioner normally, please perform as to the below conditions.
There are two types of indications, " WARNING" and " CAUTION". The indication preventing
from death or heavy injury is listed as " WARNING". Even the ind ication listed as " CAUTION"
may also cause serious accident. Both of them are related to safety, and should be strictly
followed.
After installation and start-up commissioning, please handover the manual to the user.
The manual should be well kept in safe place and close to the unit.
The installation or the maintenance should be performed by an authorized agency. The wrong
operation of this air condition equipment may cause water leakage, electric shock or fire.
Please install the unit on the top of a solid foundation or structure which is strong enough to
support the unit.
The installation of this air condition equipment should follow local construction codes.
Use the right cable size, secure the terminal firmly, organize the cables well and make sure no
tension is added on cables. Cable insulation should not be damaged. The incorrect installation
may lead to overheat or fire.
When installing or moving the unit, the refrigerant system should be vacuumed and recharged
with R-410A refrigerant. If any other gas enters the system, it may lead to abnormal high
pressure which may cause damage or injury.
Please use the proper manifolds or branches during the system installation. The wrong
parts may cause refrigerant leakage.
Keep the drain pipe away from toxic gas vents to prevent possible pollution of indoor
environment.
During or after the installation, please check whether there is refrigerant leakage. If any
leakage, please take any measures for ventilation. The refrigerant may be toxic at some
concentration levels.
The unit is not explosion-proof. Please keep it away from flammable gases.
The drain pipe should be installed per this manual to ensure proper drainage. The pipe should
be well insulated to avoid condensation. Wrong installation may lead to water leakage.
Both liquid pipe and the gas pipe should be also well insulated. Not enough insulation may
lead to system performance deterioration or humidity formation.
This air condition equipment is not intended to be operated by persons with lack of
experience and training, unless they have supervision or instruction concerning use of this
air condition equipment.
Please keep children away from this air condition equipment.
1
Safety
Grounding wire should be connected with the grounding bar. The grounding wire can not be
connected to the gas pipe, water pipe, lightening rod or the telephone grounding wire. Improper
grounding may cause electric shock.
Units installed on roof should have appropriate access and handrail.
Use the wrench to fasten the nut and flare at proper torque. Excessive torque may cause flared
section to broke leading to refrigerant leakage.
After refrigerant pipe installation, please take nitrogen leakage test to avoid refrigerant leakage.
R-410A is the only permitted refrigerant.
To avoid mischarging wrong refrigerant, the check valve diameter is changed for R-410A. To
strengthen the pipe, the flared pipe dimension is also changed. Please use R-410A specified
tools as shown below.
5 Flare tool
Copper pipe gauge for
6 adjusting projecting margin
7 Vacuum pump fitting Vacuum pump must be equipped with check valve
When charging refrigerant, the refrigerant must be in liquid state from the tank.
To prevent EMC interference on other appliances, please keep indoor unit, outdoor unit, power
cable and connecting wire at least 1m away from those appliances .
Fluorescent lamp (reverse phase or rapid start type) may interfere the remote controller's
signal. Please install indoor unit away from fluorescent lamp. The farther the better.
2
Installation instruction
Installation & Startup Quick Guides
1. Installation Procedure
1.1 Drafting of diagram, select the installing place including the wiring and piping
1.2 Pre-installation, including pipe protective sleeves, hooks, supports, etc.
1.3 Indoor installation
1.3.1 Indoor DIP Switch settings
1.3.2 Indoor unit installation
1.3.3 Refrigerant piping installation
1.3.4 Drain piping installation
1.3.5 Duct work when install the duct indoor unit
1.3.6 Heat insulation work, including refrigerant pipe and drain pipe
1.3.7 Electric wiring work
1.4 Outdoor installation
1.4.1 Outdoor unit foundation work
1.4.2 Outdoor unit installation
1.4.3 Refrigerant piping connection
1.4.4 Leakage test
1.4.5 Vacuum drying
1.4.6 Additional refrigerant charging
1.4.7 Outdoor maintenance panel installation
1.5 Installation double check, indoor, outdoor, piping, and wiring
2. Startup Procedure
2.1 Check the power cables connection of each indoor unit
2.2 Check the communication wires connection of each indoor unit
2.3 Check the wired controller wires connection of each indoor unit
2.4 Set Protocol Translator dip switches If connected with Central controller or BMS system
2.5 Check the central controller or BMS setting if the central controller or BMS device are used
2.6 Check the power cables connection of each outdoor
2.7 Check the P,Q connection and the communication among outdoors A,B,C connection
2.8 Check the indoor control type
2.9 Check the indoor communication address when in central control
2.10 Check the indoor central control address when in central control
2.11 Check the indoor group control address when in group control
2.12 Check the outdoor pipe length switch on outdoor PCB
2.13 Check the outdoor capacity over match switch setting on outdoor PCB
2.14 Check the outdoor unit address: the master unit must be No. 1
2.15 Check the outdoor units searching when multi units in combination
2.16 Check the outdoor capacity
2.17 Start commissioning according to the rotary switch function
Warning:
Please set Indoor DIP Switches before installing Indoor units into its final position
3
Installation instruction
For installation, please review the items below:
Is the connected units quantity and the total capacity in the allowable range?
Is the refrigerant pipe length in the limited range?
Is the pipe size proper? And if the pipe installed horizontally?
Is the branch pipe installed horizontally or vertically?
Is the additional refrigerant counted correctly and weighed by the standard balance?
Is there refrigerant leakage?
Is all the indoor power supplies can be on/off simultaneously?
Is the power voltage in compliance with the data marked on the rating label?
Is the address of indoors and outdoors has been set?
(1) Accessories
No. Name Quantity
1 12 inches big tie wrap 3
2 4 inches small tie wrap 4
3 Installation manual 1
4 T Shape pipe, only use for commination modules 1
Outdoor Indoor
Capacity Total indoor Gather pipe
Combination type Indoor Qty
(100W) capacity (100W)
226 Single (8HP) 13 113-293
280 Single (10HP) 16 140-364
335 Single (12HP) 19 167-436
400 Single (14HP) 23 200-520
450 Single (16HP) 26 225-585
506 Combination (226+280) 29 252-656 HZG-20A
560 Combination (280+280) 33 280-728 HZG-20A
615 Combination (335+280) 36 307-800 HZG-20A
680 Combination (400+280) 39 340-884 HZG-20A
730 Combination (450+280) 43 365-949 HZG-20A
785 Combination (450+335) 46 393-1021 HZG-20A
850 Combination (400+450) 50 425-1105 HZG-20A
900 Combination (450+450) 53 450-1170 HZG-20A
960 Combination (400+280+280) 56 480-1248 HZG-30A
4
Installation instruction
Outdoor Indoor
Capacity Total indoor Gather pipe
Combination type Indoor Qty
(100W) capacity (100W)
1010 Combination (450+280+280) 59 505-1313 HZG-30A
1065 Combination (450+335+280) 63 533-1385 HZG-30A
1130 Combination (400+280+450) 64 565-1469 HZG-30A
1180 Combination (450+450+280) 64 590-1534 HZG-30A
1235 Combination (335+450+450) 64 617-1606 HZG-30A
1300 Combination (400+450+450) 64 650-1690 HZG-30A
1350 Combination (450+450+450) 64 675-1755 HZG-30A
5
Installation instruction
Note:
1. Install adapter to change wind direction at the gas short circuit place.
2. When installing multiple units, there should be enough air inlet place
against air in short circuit.
3. In snowy area, install the unit under the bracket or the snow-proof
cover against the accumulative snow on the unit.
4. Do not install the unit at the place where the flammable gas will leak.
5. Install the unit at the strong enough place.
6. Install the unit at the flat place.
7. When the refrigerant pipe is leaded out from the bottom of the unit,
the below section should be a bracket with over 500mm height, see
below figure.
8. When being installed at the place with strong wind, set the air outlet of the unit and the wind
direction vertical. Also fix the unit with the screw.
9. When opening the electric box cover for maintenance, please fix the cover with screw firmly.
(4) Transportation
In transportation, please don't dismantle the
packaging, and move the unit to the installation
location as closely as possible.
Don't hang the unit only at two points. When
hanging the unit, don't sit on the unit. The unit
should be upright.
When removing the unit with the forklift, put the
fork into the special hole at bottom of the unit.
When being hanged, the rope should be 4 pieces
of steel cable with over 6mm diameter.
Put the cushion at the contact section between
steel cable and the unit against the distortion or
damage.
Note:
There should be no obstacles in 2000mm above the
top of outdoor unit;
Obstacles around outdoor should be less than 800mm
to the bottom of unit.
When multiple modules are installed, the outdoor
should be in ranked as the capacity, the larger
capacity is closer to the main pipe of gather pipe.
6
Exterior and installation dimensions
Note:
The distance between two outdoor units in the same line and the distance from unit to the wall
can be increased for easy maintenance and better heart exchange if there is enough space.
7
Exterior and installation dimensions
3. Combination installation dimensions
(1) When outer wall is lower than the outdoor condenser
A. Sites for one-row layout
8
Exterior and installation dimensions
(2) Wall higher than the outdoor condenser
A. Place with air inlet hole
Notes:
a. Fan speed Vs at air inlet is 1.5m/s or below.
b. Air outlet height HD=H-h and below 1m.
9
Installation procedure
A. Refrigerant pipe connection
When fastening and loosing the
Pipe connection method: nut, operate with double spanners,
To ensure the efficiency, the pipe should be as short because only one spanner cannot
as possible. execute firmly.
Daub the refrigerant oil on the connector and the flare
nut.
When bending the pipe, the bending semi-diameter
should be as large as possible against the pipe being
broken or bent.
When connecting the pipe, aim at the center to
thread the nut by hand and tighten it with the double
spanners. If threading the nut as not aiming
Fastening torque please refers to "pipe specs and at the center, the screw thread will
fastening torque" on page 17. be damaged, further it will cause
Don't let the impurity such as sand, water etc into the leakage.
pipe. Antifouling measures refer to Page 10.
Cautions in piping installation:
1. When welding the pipe with hard solder, charge nitrogen into the pipe against oxidation. The
pressure gauge should be set at 0.02MPa.Perform the procedure with nitrogen circulation.
Otherwise, the oxide film in the pipe may clog the capillary and expansion valve resulting in
accident.
2. The refrigerant pipe should be clean. If the water and the other impurity enter the pipe, charge
the nitrogen to clean the pipe. The nitrogen should flow under the pressure of about 0.5Mpa and
when charging the nitrogen, stop up the end of the pipe by hand to enhance the pressure in the
pipe, then loose the hand (meanwhile stop up the other end).
3. The piping installation should be executed after the stop valves are closed.
4. When welding the valve and the pipe, cool down the valve with wet towel.
5. When the connection pipe and the branch pipe need to be cut down, please use the special
shears and cannot use the saw.
6. When welding copper pipe, use the phosphor copper welding rod without any welding flux.
(welding flux will damage the piping system. The welding flux containing chlorine will corrode
pipe, especially, the welding flux with fluorin will damage refrigeration oil.)
10
Installation procedure
Anti-fouling measures
First, clean the pipe.
Position Installation period Measures
More than 1 month Flat the pipe end
Outdoor
Less than 1 month Flat the pipe end or
Indoor Nothing to do with period Seal with adhesive tape
Pipe specification:
1. Pipe “a”diameter (between indoor and branch pipe) (depends on indoor pipe)
Indoor (x100W) Gas pipe (mm) Liquid pipe (mm)
22~28 9.52 6.35
36~56 12.7 6.35
71~140 15.88 9.52
Note:
YVHVXH022WAR--FX YVHVXH028WAR--FX gas pipe: 12.7mm
YVHVXH056WAR--FX gas pipe/ liquid pipe: 15.88mm/9.52mm
11
Installation procedure
2. Pipe “b”diameter (between branch pipes)
Total indoor capacity after the branch pipe (KW) Gas pipe (mm) Liquid pipe (mm)
<16.8KW 15.88 9.52
16.8KW≤X<22.4KW 19.05 9.52
22.4KW≤X<33.0KW 22.22 9.52
33.0KW≤X<47.0KW 28.58 12.7
47.0KW≤X<71.0KW 28.58 15.88
71.0KW≤X<101.0KW 31.8 19.05
≥101.0KW 38.1 19.05
Note: Adjust the diameter on field (changing pipe is needed)
When the latter indoor total capacity is less than 14.0kw, pipe b will use the specs as the pipe a.
3. Pipe “c”diameter (main pipe, between outdoor gather pipe and the first branch pipe)
Main pipe Enlarged main pipe
Outdoor capacity
Gas pipe (mm) Liquid pipe (mm) Gas pipe (mm) Liquid pipe (mm)
22.6KW 19.05 9.52 22.2 12.7
28.0KW 22.2 9.52 25.4 12.7
33.5KW 25.4 12.7 28.58 12.7
40.0KW 25.4 12.7 28.58 12.7
45.0KW 28.58 12.7 31.8 12.7
50.6KW 28.58 15.88 31.8 15.88
56.0KW 28.58 15.88 31.8 15.88
61.5KW 28.58 15.88 31.8 15.88
68.0KW 28.58 15.88 31.8 15.88
73.0KW 31.8 19.05 38.1 19.05
78.5KW 31.8 19.05 38.1 19.05
85.0KW 31.8 19.05 38.1 19.05
90.0KW 31.8 19.05 38.1 19.05
96.0KW 31.8 19.05 38.1 19.05
101.0KW 38.1 19.05 38.1 22.22
106.5KW 38.1 19.05 38.1 22.22
113.0KW 38.1 19.05 38.1 22.22
118.0KW 38.1 19.05 38.1 22.22
123.5KW 38.1 19.05 38.1 22.22
130.0KW 38.1 19.05 38.1 22.22
135.0KW 38.1 19.05 38.1 22.22
Note: When the distance from outdoor to the longest indoor is over 90m, the main pipe should
be the enlarged diameter.
12
Installation procedure
4. Pipe “d”diameter (between outdoor branch pipe)
Total outdoor capacity before the gather pipe Liquid pipe(a,c) (mm) Gas pipe(b,d) (mm)
~68.0KW 15.88 28.58
69.0~90.0KW 19.05 31.8
1. Applicable range
Model
Item All outdoors
13
Installation procedure
2. Pipe length between outdoors
Note:
a. HZG-30A includes HZG-20A;
b. The connection pipe among outdoors can't be higher than the outdoor unit stop valve to avoid
over oil return to compressor;
c. The piping should be installed horizontal or with slope toward the interior units (less than
15degree).
14
Installation procedure
Piping installation with positive slope is not allowed.
d. For installations with outdoors at different heights, please follow either of the layouts below:
15
Installation procedure
When changing the height of the pipe connecting
different outdoors at different heights,please do as the
figure shows: Oil trap (upright projecting pipe,
200mm high), for maximum outdoor
unit height difference,
please refer to Page 15
16
Installation procedure
Max. length Pipe in above figure
Single way max. pipe equivalent length 175 L1+ L3+ L5+ L7+ L14+ L13
Max. pipe length after 1st branch pipe 40 L7+L13+L14
Main pipe equivalent length 135 L5
Height difference between indoors 15 --
Height difference between outdoors 5 --
17
Installation procedure
Unit pipe spec and connection method (unit: mm)
A. Outdoor unit
Gas pipe Liquid pipe Oil pipe
Model Diameter Connecting Diameter Connecting Diameter Connecting
(mm) method (mm) method (mm) method
YV2VYH022KAS-D-X 19.05 9.52 9.52
YV2VYH028KAS-D-X 22.22 9.52 9.52
YV2VYH033KAS-D-X 25.4 Braze 12.7 Flared 9.52 Flared
YV2VYH040KAS-D-X 25.4 12.7 9.52
YV2VYH045KAS-D-X 28.58 12.7 9.52
B. Indoor unit
Model Gas pipe Liquid pipe
Capacity
(kBtu/h) Diameter (mm) Connecting method Diameter (mm) Connecting method
07 9.52 6.35
09 9.52 6.35
12 12.7 6.35
16 12.7 6.35
18 12.7 6.35
24 15.88 Flared 9.52 Flared
28 15.88 9.52
30 15.88 9.52
38 15.88 9.52
48 15.88 9.52
72 25.4 9.52
Braze
96 25.4 9.52
YVHVXH022WAR--FX, YVHVXH028WAR--FX gas pipe: 12.7mm
YVHVXH056WAR--FX gas pipe/ liquid pipe: 15.88mm/9.52mm
C. Pipe spec and the torque
Diameter (mm) Torque (N·m)
6.35 16~20
9.52
40~50
12.7
15.88 90~120
19.05 100~140
Not less than 22.22 No requirement, due to braze connector
18
Installation procedure
Manifold pipe
Manifold pipe selection:
Total indoor capacity(100W) Model(optional)
Less than 335 FQG-B335A
More than 335, less than 506 FQG-B506A
More than 506, less than 730 FQG-B730A
More than 730 FQG-B1350A
Pipe installation
When doing the piping connection, please do the following:
Please don't let the pipe and the parts in the unit collide each other.
When connecting the pipes, close the valves fully.
Protect the pipe end against the water, impurity into the pipes (welding after being flat,
or being sealed with adhesive tape).
Bend the pipe as large semi-diameter as possible(over 4 times of the pipe diameter).
The connection between outdoor liquid pipe and the distributing pipe is flared type. Please
expand the pipe with the special tool for R410A after installing the expanding nut. But if the
projecting pipe length has been adjusted with the copper pipe gauge, you can use the original
tool to expand the pipe.
Since the unit is with R410A, the expanding oil is ester oil, not the mineral oil.
19
Installation procedure
When doing the flare connection, please do the following: When connecting the expanding
pipe, fasten the pipes with double-spanner. The torque refers to the former info.
Expanding pipe:A(mm) Projecting length of pipe to be expanded:B(mm)
Pipe outer Pipe outer When it is hard pipe
diameter A diameter Special tool The former
(mm) (mm) for R410A tool
6.35 9.1 6.35
9.52 13.2 9.52
0-0.5 1.0-1.5
12.7 16.6 12.7
15.88 19.7 15.88
The outdoor gas pipe and the refrigerant distributing pipe, as well the refrigerant distributing
pipe and the branch pipe should be welded with hard solder.
When doing the braze connection, please do the following: Brazing the pipe at the same
time charge the nitrogen. Or it will cause a number of impurity (a film of oxidation) to clog the
capillary and the expansion valve, further cause the deadly failure.
Operation procedure
Brazing the pipe at the same time charge the nitrogen. Or it will cause a number of impurity (a
film of oxidation) to clog the capillary and the expansion valve, further cause the deadly failure.
Protect the pipe end against the water, impurity into the pipes (brazing after being flat, or being
sealed with adhesive tape).
The refrigerant pipe should be clean. The nitrogen should flow under the pressure of about
0.5Mpa and when charging the nitrogen, stop up the end of the pipe by hand to enhance the
pressure in the pipe, then loose the hand (meanwhile stop up the other end).
20
Installation procedure
B. Leakage test
1. The outdoor unit has been executed the leakage test in the factory. The pipe should be
executed leakage test individually and forbidden to test after connecting with stop valve.
2. Refer to the below figure to charge the nitrogen into the unit to take a test. Never use the
chlorine, oxygen, flammable gas in the leakage test. Apply pressure both on the gas pipe and
the liquid pipe.
3. Apply the pressure step by step to the target pressure.
a. Apply the pressure to 0.5MPa for more than 5 minutes, confirm if pressure goes down.
b. Apply the pressure to 1.5MPa for more than 5 minutes, confirm if pressure goes down.
c. Apply the pressure to the target pressure (4.15MPa), record the temp. and the pressure.
d.Leave it at 4.15MPa for over 1 day, if pressure does not go down, the test is passed.
Meanwhile, when the temp. changes for 1degree, pressure will change 0.01MPa as well.
Correct the pressure.
e. After confirmation of a~d, if pressure goes down, there is leakage. Check the brazing
position, flared position by laying on the soap. modify the leakage point and take another
leakage test.
4. After leakage test, must execute the evacuation.
C. Evacuation
Evacuate at the check valve of liquid stop valve and both sides of the gas stop valve. The
oil equalization pipe also must be vacuum (executed at the oil equalization pipe check valve
respectively).
21
Installation procedure
Because the unit is with refrigerant R410A, the below issues should be paid attention:
To prevent the different oil into the pipe, please use the special tool for R410A, especially for
gauge manifold and charging hose.
To prevent the compressor oil into the refrigerant cycle, please use the anti-counter-flow
adapter.
When maintaining the outdoor, release refrigerant from check valve. When taking vacuum
evacuation, set the relative dip switch, the detailed refers to Page 38.
22
Installation procedure
L1: Total length of 22.22 liquid pipe;
L2: Total length of 19.05 liquid pipe;
L3: Total length of 15.88 liquid pipe;
L4: Total length of 12.7 liquid pipe;
L5: Total length of 9.52 liquid pipe;
L6: Total length of 6.35 liquid pipe;
Total refrigerant volume charging on site during installation=W2+W3
W: Total refrigerant volume charging on site for maintenance.
Refrigerant record form
Heat insulation
Gas pipe and liquid pipe should be heat insulated separately. Liquid pipe shall
be heat insulated at all times and the only exception when the customer is
totally sure the unit will only deliver COOLING.
The material for gas pipe should endure the high temperature over 120 .
That for liquid pipe should be over 70 .
The material thickness should be over 10mm, when ambient temp. is 30 , and
the relative humidity is over 80%, the material thickness should be over 20mm.
The material should cling the pipe closely without gap, then be wrapped with
adhesive tape. The connection wire can not be put together with
the heat insulation material and should be far at least 20cm.
Outdoor units are in parallel through 3 polar wires. The outdoor and all indoor units are in
parallel through 2 non-polar wires.
Three wiring methods between wired controller and indoor unit:
A.1 to multi (group control): one wired controller controls 2~16 indoors, as shown in above figure,
indoor 1~indoor 5: indoor 5 is wired control master unit, the others are wired control slave units.
Wired controller and the master indoor (directly connected to wired controller) is connected by 3
polar wires; the other indoors and the master indoors are connected by 2 polar wires.
B. 1 to 1 (one wired controller controls one indoor): as shown in above figure, indoor 6~ indoor
19, indoor and wired controller are connected by 3 polar wires.
C. 2 to 1 (two wired controller controls one indoor): as shown in above figure, indoor 20. Either
of wired controllers can be set as master wired controller, and the other is slave wired controller.
Master/slave wired controller, and master/indoor are connected by 3 polar wires.
When indoor is controlled by remote controller, refer to the "wired control master unit/wired
control slave unit/remote control unit table".A, B, C on signal terminal block need not wires and
not connect the wired controller.
24
Electric wiring and the application
Power wiring figure
Please make sure that when the unit is running, the input voltage is no less than 380V;
if it is lower than 380V,the unit may run abnormal.
KAS-D-X
3N~,
YV2VYH033 380-
400V, 10 60 60 60A 30mA below 0.1S 3.5 M5
KAS-D-X
50/60
YV2VYH040 Hz 16 60 60 60A 30mA below 0.1S 3.5 M5
KAS-D-X
YV2VYH045
16 60 70 70A 30mA below 0.1S 3.5 M5
KAS-D-X
25
Electric wiring and the application
Requirements for pulse Ammeter
1. Three-phase four-line active pulse Ammeter
A. The Ammeter shall be suitable for metering three-phase AC active electric energy at a rated
frequency of 50 Hz.
B. The number of pulses outputted by the Ammeter for one kWh of electricity shall be constant.
C. The amplitude of the pulse signal shall be 5 Vdc and the width of every pulse shall not be less
than 80 ms.
D. The pulse signal from the Ammeter shall be passive, that is, an external pulse signal is
required for the Ammeter to generate the required control power supply.
2.Both mechanical and electronic Ammeters shall be used as long as it meets the above
requirements. According to the total power input of all the outdoor units, the parameters of
Ammeter shall be defined such as rating current.
The wiring of Ammeter includes 3 methods:
Direct connection;
Connection via current transformer;
Connection via current and voltage transformers (seldom used).
Direct connection method has low cost as there are no current and voltage transformers employed.
However, if the operation current is out of Ammeter current range, the transformers are required.
3. The recommended ranges of Ammeter for different horsepower of outdoor unit are shown
in the following table; if the range of Ammeter is insufficient in direct connection method,
transformer method shall be used.
Total horsepower of
Range of Ammeter
outdoor units
≤20 10-60A
≤30 20-80A
≤40 30-100A
≤48 30-120A
26
Electric wiring and the application
Indoor power source and communication wiring
Item Power Wire Rated Rated current of residual Communication wire section
cable length current of circuit breaker(A)
Indoor section overcurrent Ground fault
total (m) breaker interruptor(mA) Outdoor/indoor Indoor/indoor
(mm2) (mm2) (mm2)
current (A) (A) response time(S)
<10 2 23 20 20A, 30mA, below 0.1s
≥10 and <15 3.5 24 30 30A, 30mA, below 0.1s 2-core × (0.75-2.0mm2)
≥15 and <22 5.5 27 40 40A, 30mA, below 0.1s shielded wire
27
Electric wiring and the application
Identification:
Master unit: by setting dip switch, the unit number is 0. It is used to communicate with indoor
unit, also it is the organizer of outdoor communications as communication master unit.
Slave unit: by setting dip switch, the unit number is not 0.
Dip switch definition:
BM1 is usually set by the personnel on site; BM2, BM3, BM4 are pre-set in the factory.
BM1_1: Master outdoor unit searches the total outdoor units after power ON at first time. The
quantity of total outdoor units is floating from right to left on LED. "1=0" is one outdoor unit,
"2=01" is two outdoor units, "3=012" is three outdoor units.
BM1_2: Master outdoor unit searches the total indoor units after power ON at first time. The
quantity of total indoor units is floating from right to left on LED. "-04-" is 4 indoor units, "-06-" is
6 indoor units, "-15-" is 15 indoor units.
BM1_3: The setting is 0 or 1.Default is 0. Once power off,unit software shall reset
to"OFF"automatically ignoring BM1_3 setting.
BM1 introduction
BM1 Definition Introduction
0 Begin to search outdoor
BM1-1 Outdoor searching
after startup 1 Stop searching outdoor and lock the quantity
Indoor searching 0 Begin to search indoor
BM1-2
after startup 1 Stop searching indoor and lock the quantity
Default condition:Unit shall startup after 6 hours
Power on, no preheat or oil superheat above 20 .(Oil Superheat=Oil
action temperature@compressor sink-Refrigerant saturation
temperature@ambient)
BM1-3 Start up
Power
on,Change 0 to Unit shall startup after 6 hours preheat or oil superheat
1 or change from above 15 .
1 to 0 then to 1
0 Ambient Temp.>25 ,heating function normally
BM1-4 Heating function
1 Ambient Temp.>25 ,heating function normally
0 Indoor capacity divisity >130%, system function normally
BM1-5 Over match setting
1 Indoor capacity>130%, system alarm
0 Allow
Sensor backup
BM1-6 1
running Do not use
BM1-7 BM1-8 Unit number
0 0 0# (physical master unit)
BM1-7
Address setting
BM1-8 0 1 1#
1 0 2#
1 1 3#
Note:
1. Sensor backup running
a. when an outdoor unit is in combination or as a single unit, if the outdoor unit shows a failure,
as described in 1-b, and the dip switch BM1-6 is in position 0, then the unit will automatically
switch to backup mode.
28
Electric wiring and the application
b. Backup running condition:
When system is working, the following failures will make the unit to run in backup mode:
Cooling: 20(Tdef: defrost sensor failure), 25-1(Toci1: sensor 1 of condenser piping temperature
failure), 25-2(Toci2: sensor 2 of condenser piping temperature failure ), 35 (4-way valve
reversing failure)
Heating: 22-1(Ts: suction temperature sensor failure), 32-1(Tsco: branch sub cooler sensor
failure), 32-2(Tliqsc: sub cooler sensor failure)
2. Oil temperature too low protection
See BM1-3(BM1 introduction table).
BM2 introduction
BM2-5 BM2-6
0 0 Default setting (Normal installation condition )
BM2-5 Oudtoor installation
0 1 Low humidification in winter condition
BM2-6 condition selection
1 0 High humidification in winter condition
1 1 Default setting (Normal installation condition )
BM2-7 BM2-8
0 0 Default setting (Medium piping length)
BM2-7 0 1 Long piping length
Piping length selection
BM2-8 Short piping length
1 0
29
Electric wiring and the application
BM3 introduction preset by factory do not use, except for BM3-5, it is preset to 60Hz, and
needs to be adjusted properly according to local power supply.
BM3 Definition Introduction
BM3-1 No definition 0 Default is 0.1 is Forbidden
BM3-2 No definition 0 Default is 0.1 is Forbidden
BM3-3 No definition 0 Default is 0.1 is Forbidden
BM3-4 No definition 0 Default is 0.1 is Forbidden
BM3-5 Switch over power 0 50Hz
supply of 50/60Hz 1 60Hz: preset value
BM3-6 BM3-7 BM3-8 T1 T3
0 0 0 6HP
0 0 1 8HP
BM3-6 0 1 0 10HP 8HP
Outdoor horse power 0
BM3-7 1 1 12HP 10HP
setting
BM3-8 1 0 0 14HP
1 0 1 16HP 12HP
1 1 0 18HP
1 1 1 20HP
BM4 introduction
BM4 Definition Introduction
Locking indoor 0 Locking indoor connection quantity
BM4-1 connection quantity 1 Do not Lock indoor connection quantity
BM4-2 No definition 0 Default is 0.1 is Forbidden
Outdoor external 0 50Pa
BM4-3 pressure selection 1 80Pa
0 T1
BM4-4 Condition selection 1 T3
0 380~400V
BM4-5 Switch over power supply 1 208~230V
BM4-6 No definition 0 Default is 0.1 is Forbidden
BM4-7 No definition 0 Default is 0.1 is Forbidden
BM4-8 No definition 0 Default is 0.1 is Forbidden
BM5 introduction
BM5 Definition Introduction
BM5-1 BM5-1 BM5-2 BM5-3 BM5-4
Outdoor motor 1 0 Dual fan motor
BM5-2 1 0
BM5-3 selection
0 0 1 1 Single fan motor
BM5-5 No definition 0 Default is 0,1 is Forbidden
BM5-6 No definition 0 Default is 0,1 is Forbidden
BM5-7 No definition 1 Default is 1,0 is Forbidden
BM5-8 No definition 1 Default is 1,0 is Forbidden
30
Electric wiring and the application
Monitor tools
The following switches are included in the master PCB board of the outdoor unit.
Press button: SW2, SW1 are the button switch
Rotary switch: SW9, SW10, SW11, 0~15 can be set.
Display section: LD1, LD2, LD3, LD4, nixie tube. During start-up and commissioning, you can
identify failures in the system by selecting the indoor unit to review with switch as SW9 and
SW10, and to select the function to review with SW11.
Indoor parameter
Check the paremeters of indoor whose address is from 1 to 64.
SW11 is set from 3~15 to check indoor parameter.
SW9 and SW10 shows indoor unit number.
SW9 SW10 System address
0 1-16
1 17-32
0-15
2 33-48
3 49-64
15 No definition Insignificance
31
Electric wiring and the application
Outdoor parameter
SW9 is used to select outdoor unit number, SW10 and SW11 working together to show outdoor
parameter.
For example, SW9 is set 0, that shows No.0 outdoor parameter; set as 1, that shows No.1
outdoor parameter...
(master unit can display the other outdoor parameter and indoor parameter, but the slave unit
only displays itself parameter).
Start up for commissioning, search slave units and display flashing 0 from left to right. If one
slave unit is found, display 1, two slave units are found, display 2, and so on, the max. number
is 8. After searching slave units, display outdoor failure code; if no failure, display 0. 0~2 of SW9
is used to select outdoor unit number.
SW9 SW10 SW11 Function Digital tube LD1~4 display
unit No. Display outdoor Failure code transmitted by outdoor bus data. If
0-2 0 0 no failure, display the time as second counting
failure code
down from the 6 hours for pre-heating
Display priority of
1 0 Display outdoor priority
outdoor number
2 0 Display operation mode HEAT: heating; COOL: cooling; OFF: stop
3 0 Outdoor capacity 16.0 shows 16HP, 8.0 shows 8HP
Outdoor capacity output
4 0 60 shows 60% of capacity output
Ratio
110.0 shows 110.0HZ. Press SW2(UP) for 2s
continuously, display 1111, then to set: flashing
and press SW2(UP) once, the frequency will go
up 1Hz; press SW1(DN) once, the frequency
Current frequency of will decrease 1Hz; 5 min later, quit the setting
5 0
Inverter compressor state automatically.
Press SW1(DN) for 2s continuously, display
0000, then quit the setting state, and stop
flashing. When system failures, compressor is
forbidden to start up.
345 shows 345rpm.
Speed of outdoor fan Press SW2(UP) for 2s continuously, display 1111,
6 0
motor 1 then to set: flashing and press SW2(UP) once,
the frequency will go up 1Hz; press SW1(DN)
once, the frequency will decrease 1Hz; 5 min
Speed of outdoor fan later, quit the setting state automatically.
7 0 Press SW1(DN) for 2s continuously, display 0000,
motor 2
then quit the setting state, and stop flashing.
LD1: 4WV: 1 ON 0 OFF--left side
Outdoor solenoid valve LD2: SV1: 1 ON 0 OFF
8 0
output indication LD3: SV6: 1 ON 0 OFF
LD4: SV9: 1 ON 0 OFF
32
Electric wiring and the application
SW9 SW10 SW11 Function Digital tube LD1~4 display
LD1: SV10: 1 ON 0 OFF
Outdoor solenoid valve LD2: SV11: 1 ON 0 OFF
9 0
Output indication LD3: SV13i: 1 ON 0 OFF
LD4: insignificance
0--500 steps.
Outdoor LEVa1 valve Press SW2(UP) for 2s continuously, display 1111,
10 0 open angle then to set: flashing and press SW2(UP), valve
opens fully; press SW1(DN), valve closes fully; 2
Outdoor LEVa2 valve min later, quit the setting state automatically.
11 0 Press SW1(DN) for 2s continuously, display 0000,
open angle
then quit the setting state, and stop flashing.
FAN_PTC output
LD1: insignificance
indication
12 0 LD2: FAN_PTC:1 ON 0 OFF
Fixed frequency
LD3: COMP1: 1 ON 0 OFF
compressor output
LD4: insignificance
indication
LD1: CHi: 1 ON 0 OFF
LD2: CHa: 1 ON 0 OFF
13 0 Heater output
LD3: CH1: 1 ON 0 OFF
LD4: insignificance
Im: Inverter
14 1 10.2 shows 10.2A
compressor current
33
Electric wiring and the application
SW9 SW10 SW11 Function Digital tube LD1~4 display
Is current of power
14 1 10.2 shows 10.2A
supply
---- outdoor normal operation
15 1 Backup running
1111 outdoor backup operation
34
Electric wiring and the application
SW9 SW10 SW11 Function Description
Press SW2(UP) for 2s continuously, display 1111
Wrong wiring and start up; digital tube counts down judging
0 10 2 time at second; after time arrives, display the
inspection in cooling
result: "00.00" shows the result is in conformity
with the actual connection; "01.05" shows one
outdoor and 5 indoors are abnormal, to check
Wrong wiring the abnormal units by digital tube (indoor: X_
0 11 2
inspection in heating X_13, outdoor X_0_0); Press SW1(DN) for 2s
continuously, display 0000 and stops
Press SW2(UP) for 2s continuously, display
Indoor expansion
0 12 2 1111 and indoor valves open fully for 2 minutes,
valve open fully
then indoor valves close automatically.
Press SW2(UP) for 2s continuously, display
All indoor units 1111 and start up;
0 13 2
running in cooling Press SW1(DN) for 2s continuously, display
0000 and stops.
Press SW2(UP) for 2s continuously, display
All indoor units 1111 and start up;
0 14 2 Press SW1(DN) for 2s continuously, display
running in heating
0000 and stops.
Press SW2(UP) for 2s continuously, display
1111 and start up; Press SW1(DN) for 2s
Cancel all manual continuously, display 0000 and stops.Cancel
0 15 2
controls(running type) items: wrong wiring inspection in cooling/heating
mode; indoor running/stop totally; compulsory
operation; rated operation, etc.
Capacity correction 0 shows short piping length; 1 shows medium
15 0 2
class piping length; 2 shows long piping length
Defrosting
15 1 2 10, 8, 6
compensationα
Set temperature in
15 2 2 25 shows 25 degree
cooling
Set temperature in
15 3 2 25 shows 25 degree
heating
15 4 2 No definition Insignificance
35
Electric wiring and the application
SW9 SW10 SW11 Function Description
Snow-proof 0: without snow-proof operation; 1: with snow-
15 8 2
operation setting proof operation
15 9 2 No definition Insignificance
36
Failure code
Failure code
Failure code description: (failure code of the whole system is showed as 8 bits, so totally 256
codes. Indoor failure code should be judged by the table and the unit number)
Outdoor failure code exists in EEPROM, in which 5 failure codes can be kept.
Indoor failure code exists in EEPROM, in which 5 failure codes can be kept.
37
Failure code
LD Indication
indication On wired Failure code Failure description Remarks
on master controller definition
unit (Hex)
Suction
22-1 16 temp.Sensor
ts failure AD value is below 11(open circuit) or over Resumable
1012(short circuit) for 60seconds, in defrosting
Suction and within 3 minutes after defrosting, no alarm
22-2 16 temp.Sensor
tsuc failure
Discharging
23-0 17 temp.Sensor After compressor is running for 5 minutes, AD
tdi failure value is below 11(open circuit) or over 1012(short
circuit) for 60seconds, in course of startup,
Discharging defrosting and within 3 minutes after defrosting,
23-1 17 temp.Sensor Resumable
tdi failure no alarm
Oil temp.
24-1 18 Sensor toilp AD value is below 11(open circuit) or over
failure
1012(short circuit) for 60seconds, if Ta≤-
Oil temp. Resumable
10degree or ET≤-10degree, within 5 minutes,
24-2 18 Sensor toilp no alarm
failure
Inlet temp.
Of heat
25-1 19 exchanger AD value is below 11(open circuit) or over
toci1 failure 1012(short circuit) for 60seconds, in cooling
mode, if the sensor is abnormal, the unit does Resumable
Inlet temp. not deal with it, besides, in defrosting and
Of heat within 3 minutes after defrosting, no alarm
25-2 19 exchanger
toci2 failure
For continuous 200 cycles, can not
26-0 1A find connected indoors
Indoor For continuous 270seconds, the searched
26-1 1A communication Resumable
failure indoor quantity is less than the set quantity.
For continuous 170seconds, the searched
26-2 1A indoor quantity is more than the set quantity.
Toil≥120degree(E) at interval of 25msec for
Oil temp. twice continuously, and over the set value, Once
too high then stop and alarm; 3 minutes later, resume confirmation,
27 1B protection
automatically. If it occurs 3 times in an hour, Un-
(Toil) Resumable
confirm the failure.
38
Failure code
LD Indication
indication on wired Failure code
on master controller definition Failure description Remarks
unit (hex)
High pressure AD value is below 11(open circuit) or over
28 1C sensor Pd 1012(short circuit) for 30seconds, in defrosting Resumable
failure and within 3 minutes after defrosting, no alarm
Low pressure AD value is below 11(open circuit) or over
29 1D sensor Ps 1012(short circuit) for 30seconds, in defrosting Resumable
failure and within 3 minutes after defrosting, no alarm
High pressure
30-0 1E switch HPSi Once
failure
If disconnect for 50ms continuously, alarm. If confirmation,
High pressure alarm 3 times in an hour, confirm the failure Un-
30-1 1E switch HPS1 Resumable
failure
Wrong model
31 1F selection Check BM3-1 & BM3-2 whether wrong set to 1 Resumable
Outlet temp.
32-1 20 Of subcooler
tsco failure AD value is below 11(open circuit) or over
Liquid pipe 1012(short circuit) for 30seconds, in defrosting Resumable
SC temp.of and within 3 minutes after defrosting, no alarm
32-2 20 subcooler
Tliqsc failure
39
Failure code
LD Indication
indication on wired Failure code
on master controller definition Failure description Remarks
unit (hex)
After 4-way valve is electrified for 3 minutes, if
4-way valve the below conditions can be met for continous Once
35-1 23 reversing confirmation,
failure 10 seconds, that is conversing successfully:
1. this outdoor compressor is running normally Un-
2. Tsuc-Tdef≥10 or Pd-Ps≥0.6MPa Resumable
Otherwise, the system alarms reversing failure.
4-way valve Heating operation ,can't meet 4WV within 20
35-2 23 reversing minutes
failure
In normal operation, if Td<CT+10 for
Oil temp. Once
too high continuous 5 minutes, the unit stops and
confirmation,
36 24 protection alarms.2 minutes and 50 seconds later,
Un-
(Toil) resume automatically. If it occurs 3 times in
Resumable
an hour, confirm the failure
37-1 25 S phase lack
Lack of Once
phase of confirmation,
37-2 25 3n power T phase lack
Un-
supply S phase & T phase normal ,but phase Resumable
37-3 25 or wrong
phase sequency wrong
37-4 25 sequence Wrong voltage frequency .check BM3-5 setting
After compressor is running (except for residual
Low operation), if in cooling, Ps<0.10Mpa; in heating, Once
pressure
sensor Ps Ps<0.05Mpa; in oil return, Ps<0.035Mpa for confirmation,
39-0 27 Un-
too low continuous 5 minutes, alarm and stop. 2 minutes
protection and 50 seconds later, resume automatically, if it Resumable
occurs 3 times in an hour, confirm the failure.
After compressor is running, compression ratio Once
Compression 8. for continuous 5 minutes stop and confirmation,
39-1 27 ratio too high alarm.2 minutes and 50 seconds later, resume
protection Un-
automatically, if it occurs 3 times in an hour, Resumable
confirm the failure.
In normal operation, compression ratio ε<1. Once
Compression for continuous 5 minutes stop and alarm.2 confirmation,
39-2 27 ratio too high minutes and 50 seconds later, resume
protection automatically, if it occurs 3 times in an hour, Un-
Resumable
confirm the failure.
High In normal operation, Pd≥4.15Mpa for Once
pressure continuous 50ms, alarm and stop. 2 minutes confirmation,
40 28 sensor pd
too high and 50 seconds later, resume automatically, if Un-
protection it occurs 3 times in an hour, confirm the failure. Resumable
40
Failure code
LD indication
indication on wired Failure code
on master controller definition Failure description Remarks
unit (hex)
41-1 Wrong model
41-2
29 selection Check whether BM3-1 & BM3-2 wrong set to 1
Radiator of 3 times in an
transducer hour, confirm
112 70 temp.Too Radiator temp. Too high
failure;
high
once
Transducer confirmation,
113 71 overload Output current of transducer is too high un-resumable
Voltage too
low of DC
114 72 bus line of Voltage of power source is too low
transducer
Voltage too
low of DC
115 73 bus line of Voltage of power source is too high
transducer
Communicat
ion abnormal
between
116 74 transducer Communication is disconnected Resumable
and control
PCB
Current
detecting
117 75 Circuit Instant current of transducer is too high
Abnormal of
transducer
3 times in an
Transducer C o m p r e s s o r s t a r t u p f a i l s f o r 5 t i m e s hour, confirm
118 76 continuously, or compressor is running down
Over current failure;
(Software)till stops caused by over current or over heat once
confirmation,
Compressor The sensor used for current detecting of un-resumable
119 77 startup transducer is abnormal, disconnected or
failure incorrectly connection
Power
supply of Power supply of transducer is broken down
120 78 transducer instantly
abnormal
44
Failure code
LD Indication
indication on wired Failure code
on master controller definition Failure description Remarks
unit (Hex)
Power supply 3 times in an
Of inverter Power supply of inverter board is broken
121 79 board is hour, confirm
down instantly
abnormal failure;
once
Radiator confirmation,
temp.Sensor Resistor of temp.Sensor abnormal or temp. un-resumable
122 7A of transducer Sensor disconnected
abnormal
Compressor Target frequency>0 & real frequency =0
125 7D frequency not continue for 2 minutes Resumable
match
If master unit inspects that MCU of slave
unit is reset, and the slave unit is running,
master unit will alarm MCU reset failure, Once
MCU reset then the whole system will stop; if in heating confirmation,
127 7F abnormal mode, when restart up, 4-way valve will be Un-
not electrified, the whole system will execute Resumable
4-way valve reversing operation again. if
it occurs three times in an hour, alarm and
confirm the failure.
When there is no failure, if the starting condition can not be met, digital tube on master unit will
display stand-by code:
Standby state of capacity When capacity is over 135% or lower than 50%, the
555.0
overmatch system is standby.
Standby state of 26 degree When it is in heating mode with ambient temperature over
555.1 heating mode 26 degree, the system is standby.
Standby state of super low When the unit starts in cooling with Ps<0.23Mpa or heating
555.2 pressure (lack of refrigerant) with Ps<0.12Mpa, the system is standby.
High ambient models ,the unit can't open if ambient temp.
555.3 54 Degree cooling standby
above 54 degree ,7- segment board display :"555.3"
45
Failure code
Indoor failure code list
46
Trial operation and the performance
5-minute delay function
If starting up the unit after being powered off, the compressor will run about 5 minutes later
against being damaged.
Cooling/heating operation
Indoor units can be controlled individually, but cannot run in cool and heat mode at the same
time. If the cool mode and the heat mode are existing simultaneously, the unit set latter will be
standby, and the unit set earlier will run normally.
If the A/C manager sets the unit at cooling or heating mode fixedly, the unit can not run at the
other modes.
47
Trial operation and the performance
When power failure
When power is failure in running, all the operations will stop.
After being electrified again, if with re-satrt up function, the unit can resume to the state before
power off automatically; if without re-satrt up function, the unit needs to be switched on again.
When abnormal occurs in running because of the thunder, the lightning, the interference of
car or radio, etc, please cut off the power source, after eliminating the failure, press "ON/
OFF" button to start up the unit.
Heating capacity
The heating mode adopts the heat pump type that absorbs outdoor heat energy and releases
into indoor. So if outdoor temperature goes down, the heating capacity will decrease.
System marks
On the condition that multi VRF systems are installed, in order to confirm the relationship
between outdoor and indoor, please make marks on outdoor electric control box cover to indicate
the connected indoor unit. As the below figure:
Trial operation
Before trial operation:
Before being energized, measure the resistor between power terminal block (live wire and
neutral wire) and the grounded point with a multimeter, and check if it is over 1M . If not, the
unit can not operate.
To protect compressor, energize the outdoor unit for at least 12 hours before the unit runs.If
the crankcase heater is not energized for 6 hours, the compressor will not work.
Confirm the compressor bottom getting hot.
Except for the condition that there is only one master unit connected (no slave unit), under the
other conditions, open fully the outdoor operating valves (gas side, liquid side, oil equalization
pipe). If operating the unit without opening the valves, compressor failure will occur.
Confirm all indoor units being electrified. If not, water leakage will occur.
Measure the system pressure with pressure gauge, at the same time, operate the unit.
Trial operation
In trial operation, refer to the information of performance section.
When the unit can not start up at the room temperature, make trial operation for outdoor.
48
2015 Johnson Controls, Inc. www.johnsoncontrols.com Doc. No.:MH2VYHAS--150506
Johnson Controls reserve the right to change product features without prior notice.