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Instruction Manual

LX70/700 High Speed Counter Module


Table of contents
Important User Information ............................................................. 3
Safety Instructions ............................................................................ 4
Overview............................................................................................ 5
Features ............................................................................................................ 5
Hardware Description ...................................................................................... 7
General Specifications................................................................................... 12
Performance Specifications .......................................................................... 12
Output Specifications .................................................................................... 13
Other Specifications....................................................................................... 14
Installation ....................................................................................... 15
Installation Dimensions ................................................................................. 15
Installation Environment, Procedure and Precautions ............................ 17
Mounting/Dismounting Module ................................................................... 19
Wiring............................................................................................... 20
LX70-HSC1 Wiring Diagram.......................................................................... 20
LX-HSC1, LX-HSC2, LX70-HSC2 Terminal Block I/O Wiring Diagrams ..... 20
Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Because of this difference, and also because of the
wide variety of uses for solid state equipment, all persons responsible for applying
this equipment must satisfy themselves that each intended application of this
equipment is acceptable.
In no event will L&T be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, L&T cannot assume responsibility or liability for actual use
based on the examples and diagrams.
No patent liability is assumed by L&T with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of L&T is prohibited.
Throughout this manual we use the following symbols to make you aware of safety
considerations.
Identifies information about practices or circumstances which may
WARNING
lead to serious personal injury or death, property damage, or
economic loss.

Identifies information that is critical for successful application and


IMPORTANT
understanding of the product.

Identifies information about practices or circumstances that can


ATTENTION
lead to minor personal injury, property damage, economic loss, or
product malfunction. However, depending on the situation, failure
to follow the directions accompanying this symbol may also lead to
serious consequences.

3
Safety Instructions
Please read this manual and the related documentation thoroughly and familiarize
yourself with product information, safety instructions and other directions before
installing, operating, performing inspection and preventive maintenance.
Please be aware that the instructions are marked with either a warning symbol or
attention symbol.

• If this product is used in a situation that may cause personal


WARNING
injury and/or significant product damage, implement safe
measures such as use of fault-safe equipment.
• Be sure to cutoff outer power source while wiring, maintenance,
and cleaning. Do not touch terminals when electric current is
flowing. Otherwise it may cause an electric shock.
• Do not use this product under any conditions exposed to
explosive gases. It may cause an explosion.

• Use the product under the allowed conditions directed in


ATTENTION
product specifications and be cautious to keep away extraneous
materials from entering the product during installation.
– Do not expose to high temperature, high humidity, dense dust,
salinity, mineral particles, corrosive gas, inflammable gas,
solvent, abrasive materials, and direct sunlight.
– Keep away from vibrations, and contacts of other objects. It is
the cause of damage, malfunction, or aging.
• Fasten the terminal screws tightly to ensure that the cable
connection is secure. Incorrect cable connection may cause
overheating and product malfunction.
• Make sure to use an external device when configuring the
protective circuit breakers for emergencies or interlock circuits.
• Operate the product under the allowed conditions directed in
product specifications. Incorrect conditions can cause abnormal
heat dissipation or product malfunction.
• Do not dissemble or modify the product, or it may cause
malfunctions. Use the service centers for product repairs.
• Do not touch the terminals when the power is ON. It may cause
an electric shock.
• Only use the product for functions explicitly specified in the
product and the manual.
• Abide by the industrial waste disposal standard when disposing
the product.

4
Overview
Features
The high-speed counter module (hearafter, HSC module) is a special module for
high speed counting feature. It provides a high-speed response of 100 Kcps. The
LX70-HSC1 module provides also the 40 KHz pulse output function.

LX-HSC1 LX-HSC2 LX70-HSC1 LX70-HSC2


(1 CH module (2 CH module (1 CH module (2 CH module
for LX700 PLC system) for LX700 PLC system) for LX70 PLC system) for LX70 PLC system)

High Speed Counting Configuration for LX700 PLC System


Inverter

Read data with advanced instruction, READ


TR OU T

R Y OU T

CPU750B X64D X32D Y32T Y16R HSC1


C PU

D C IN

D C IN

HSC

POWER
POWER

INIT

TEST
C=P conversion
40 39 1 2 1 2 1 2
RUN
RMT
PROG input
LX
Programmable
Controller
COM
COM
RS232C
RS23 2C C>P stop input
OPEN
Input the output from rotary
TOOL
TOOL
RS232C
RS23 2C encoder with phase differential
2 1 39 40 39 40 39 40 input mode (4 x) of high-speed
counter

Set condition with advanced


instruction, WRITE LX700-HSC1 or LX700-HSC2

5
High Speed Counting Configuration for LX70 PLC System
Inverter

Read data with advanced instruction, READ

C=P conversion
input
LX

C>P stop input


Input the output from rotary
encoder with phase differential
input mode (4 x) of high-speed
counter

Set condition with advanced


instruction, WRITE LX70-HSC1 or LX70-HSC2

Pulse Output Configuration for LX70 PLC System (for LX70-HSC1 only)

Read data with advanced instruction, READ


Motor drive X-Y table

Input positive current Motor

LX
Input reverse current
Encoder output

Set condition with advanced


instruction, WRITE LX70-HSC1

6
Hardware Description
LX-HSC1 and LX-HSC2 Hardware Description

HSC2 HSC1
1
HSC

HSC
= > = > = >

A B P I A B P I A B P I
CH0 CH1 CH0

CH0 CH0
C=P C=P
C>P C>P
+ +
- - 3
INA+ INA+
INA- INA-
INB+ 2 INB+
INB- INB-
PR/INH+ PR/INH+
PR/INH- PR/INH-
C=P

8 7 6 5 4 3 2 1 NO
C>P
+
-
INA+
OFF ON
INA-
INB+
INB-
PR/INH+
PR/INH-
CH1

Front of the module Bottom of the module

1. Input operation LED


Shows ON/OFF status of I/O.
Channel LED Description
= Current value=Set value or current value=0 (R0.5)
> current value>Set value (R0.1)
A INA input
CH0
B INB input
P Preset setting indication
I Counter inhibition operation indicator (Inhibit)
= current value=Set value or current value=0 (R0.13)
> current value>Set value (R0.9)
A INA input
CH1
B INB input
P Preset setting indication
I Counter inhibition operation indicator (Inhibit)

2. Terminal block (20-pin, removable type)


Removable terminal block for I/O and power wiring.

7
3. Mode switch
DIP switch for shifting counter unit function.
Preset as SW1: ON, SW5: ON, others OFF
(phase differential input, 4 x mode)

Channel Switch Description Remarks


SW1,2 =OFF, OFF: Direction discrimination input
(Pulse+Direction)
SW1,2 =OFF, ON: Individual input mode
SW1 (CW+CCW)
SW2 SW1,2 =ON, OFF: Phase differential input mode
(2-phase mode), 4 x mode
CH0 SW1,2 =ON,ON: Phase differential input mode
(2-phase mode), 1 x mode
Non-retentive
C=P terminal block output method selection
SW3 output time is
OFF: one short, ON: retentive output
100 ms ±30%
C=P terminal block output selection
SW4
OFF: current value=set value, ON: current value=0
SW5,6 =OFF, OFF: Direction discrimination input
(Pulse+Direction)
SW5,6 =OFF, ON: Individual input mode
SW5 (CW+CCW)
SW6 SW5,6 =ON, OFF: Phase differential input mode
(2-phase mode), 4 x mode
SW5,6 =ON, ON: Phase differential input mode
CH1 (2-phase mode), 1 x mode
Non-retentive
C=P terminal block output method selection
SW7 output time is
OFF: One short, ON: Retentive output
100 ms ±30%
C=P terminal block output selection
SW8 OFF: When current value = set value,
ON: When current value=0

8
LX70-HSC1 Hardware Description

Front of the module Bottom of the module

1. Input operation LED


Shows ON/OFF status of I/O.
2. Terminal block (20-pin)
Terminal block for I/O and power wiring.
3. Pulse output adjustment volume
Adjusts pulse output frequency or conversion time.
4. Mode switch
DIP switch for shifting counter unit function.
Preset as SW1: ON, others OFF (phase differential input, 4 x mode).
ON OFF
SW1 (SW1/SW2)
1. OFF/OFF: Direction discrimination input (PULSE + SIGN)
2. OFF/ON: Individual input mode (CW + CCW)
SW2
3. ON/OFF: Phase differential input mode (4 x mode)....... Recommended
4. ON, ON Phase differential input mode (1 x mode)
SW3 Retentive Output Non-retentive output
SW4 Pulse output internal count Pulse output external count
SW5 C=P mode C=0 mode
SW6 1 pulse output 2 pulse output
SW7 Reserved
SW8 Reserved

9
LX70-HSC2 Hardware Description

Front of the module Bottom of the module

1. Input operation LED


Shows ON/OFF status of I/O.
Channel LED Description
= Current value=Set value or current value=0 (R0.5)
> current value>Set value (R0.1)
A INA input
CH0
B INB input
P Preset setting indication
I Counter inhibition operation indicator (Inhibit)
= current value=Set value or current value=0 (R0.13)
> current value>Set value (R0.9)
A INA input
CH1
B INB input
P Preset setting indication
I Counter inhibition operation indicator (Inhibit)

2. Terminal block (20-pin)


Terminal block for I/O and power wiring.

10
3. Mode switch
DIP switch for shifting counter unit function.
Preset as SW1: ON, SW5: ON, others OFF
(phase differential input, 4 x mode)

Channel Switch Description Remarks


SW1,2 =OFF, OFF: Direction discrimination input
(Pulse+Direction)
SW1,2 =OFF, ON: Individual input mode
SW1 (CW+CCW)
SW2 SW1,2 =ON, OFF: Phase differential input mode
(2-phase mode), 4 x mode
CH0 SW1,2 =ON,ON: Phase differential input mode
(2-phase mode), 1 x mode
Non-retentive
C=P terminal block output method selection
SW3 output time is
OFF: one short, ON: retentive output
100 ms ±30%
C=P terminal block output selection
SW4
OFF: current value=set value, ON: current value=0
SW5,6 =OFF, OFF: Direction discrimination input
(Pulse+Direction)
SW5,6 =OFF, ON: Individual input mode
SW5 (CW+CCW)
SW6 SW5,6 =ON, OFF: Phase differential input mode
(2-phase mode), 4 x mode
SW5,6 =ON, ON: Phase differential input mode
CH1 (2-phase mode), 1 x mode
Non-retentive
C=P terminal block output method selection
SW7 output time is
OFF: One short, ON: Retentive output
100 ms ±30%
C=P terminal block output selection
SW8 OFF: When current value = set value,
ON: When current value=0

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LISTED
General Specifications UL 62Y6
C ®
US IND. CONT. EQ.
Item Specifications
Operating 0 °C to +55 °C (32 °F to 131 °F)
Temperature
Storage -25 °C to +70 °C (-13 °F to 158 °F)
Operating 30 to 85 % RH (Non-condensing)
Humidity
Storage 30 to 85 % RH (Non-condensing)
500V AC for 1 minute between I/O terminal (DC) and frame ground
Withstand voltage
(power unit)
100 MΩ or more at 500 mege V DC between I/O terminal (DC) and
Insulation resistance
frame ground (power unit)
10 to 55 Hz, 1 cycle/minute: double amplitude of 0.75 mm, 10
Vibration immunity
minutes per axis (X, Y, Z)
Peak acceleration and duration 15g/11 ms, 3 times for each X, Y, Z
Shock immunity
direction
1500 Vp-p with 50ns to 1µs pulse width (generated by noise
Noise immunity
simulator)
Ambience No corrosive gas, no excessive dust

Performance Specifications
Specifications
Item
LX-HSC1 LX-HSC2 LX70-HSC1 LX70-HSC2
6 points
3 points, 6 points, 6 points,
Number of (INA, INB, RST,
(INA, INB, (INA, INB, (INA, INB,
input points INH, ZERO,
PR/INH) PR/INH) x 2 PR/INH) x 2
SUB)
5 to 12V DC
Input voltage 5 to 24V DC 5 to 24V DC
12 to 24V DC
Allowable
4.75 to 13.2V DC
voltage 4.75 to 25.0V DC 4.75 to 25.0V DC
Input 10.2 to 26.4V DC
variation range
spec.
4.5 V or less/
ON voltage/ 4.5 V or less/ 3 mA or less 4.5 V or less/
current 3 mA or less 9.6 V or less/ 3 mA or less
3 mA or less
1.5 V or more/
OFF voltage/ 1.5 V or more/ 0.6 mA or more 1.5 V or more/
current 0.6 mA or more 2.5 V or more/ 0.6 mA or more
0.6 mA or more

12
Specifications
Item
LX-HSC1 LX-HSC2 LX70-HSC1 LX70-HSC2
Number of 1 point 2 points 1 point 2 points
counter (UP-DOWN (UP-DOWN (UP-DOWN (UP-DOWN
channels COUNTER) COUNTER) COUNTER) COUNTER)
24-bit signed integer (binary format)
Counting range
(-16,777,216 to 16,777,215)
Max. counting
100 kcps (Recommended counter input: within 30 kcps)
speed
Counter
spec. 3 modes
(direction discrimination: Pulse + Direction,
Input mode
individual input: CW, CCW,
phase differential input (1 x, 4 x mode)
Min. input pulse
5 µs (individual input)
width
Multiplication
1 x, 4 x mode (phase differential input mode)
function

Output Specifications
Specifications
Item
LX-HSC1 LX-HSC2 LX70-HSC1 LX70-HSC2
Isolation
Photo coupler
method
Output format Transistor output (NPN, open collector)
Rated use
5 to 24V DC
voltage
Allowable
General voltage N/A 4.75V to 26.4V DC
variation range
Max. load
100 mA 50 mA 100 mA
current
Residual
0.5V or less
voltage
Leakage current 10 µA
Number of 2 points 4 points 2 points 4 points
output points (C=P, C>P) (C=P, C>P) x 2 (C=P, C>P) (C=P, C>P) x 2
Control COMMON
2 points/COMMON
Output terminal
OFF -> ON: 10 µs or less,
Response time
ON -> OFF: 100 µs or less
Number of 2 points
N/A N/A
output points (OUT0, OUT1)
200 to 40 KHz
Output
N/A DUTY 50% ±25%, N/A
frequency
variation ±5%
Pulse
Output Low-frequency N/A 200 to 5 KHz N/A
4K to 40 KHz
High-frequency N/A N/A
(Min. 36 KHz)
Variation time N/A 100 to 500 ms N/A
Rise/fall time N/A 2 us or less N/A

13
Other Specifications
Specifications
Item
LX-HSC1 LX-HSC2 LX70-HSC1 LX70-HSC2
Operation indicator LED
Internal current consumption
400 mA 350 mA 350 mA 400 mA
(5 V)
Removable terminal block
External connection method Terminal block (20-pin)
(20-pin)
Suitable cable size 0.5 to 1.25 mm2
Terminal block terminal screw M3.5 screw M3.0 screw
Occupied I/O points 32 points (16 input points, 16 output points)

14
Installation
Installation Dimensions
LX700 PLC System Dimensions (mm)

B
TR OUT

TR OUT

TR OUT

TR OUT

TR OUT
DC IN

DC IN
DC IN
CPU

CPU750B X64D X64D X32D Y32T Y16T Y16T Y16T Y16T

LX
115.5 118.5

unit (mm)
111.0 Dimensions
Slot Type
A B
3-slot type 205.0 184.0
5-slot type 276.0 254.0
8-slot type 381.0 360.0
10-slot type 452.0 430.0
12-slot type 522.0 501.0

5.0 * 4
27.5
81.0

unit (mm)
Slot Type P L
3-slot type 205.0 153.8
5-slot type 276.0 224.2
7.0

22.5 L 8-slot type 381.0 329.8


10-slot type 452.0 400.2
P 12-slot type 522.0 470.6

15
LX700 CPU, HSC Module Dimensions (mm)
HSC2
CPU750B NX-TC8 NX-TC4

TC
CPU

HSC
= > = >
RUN
A B P I A B P I
CH0 ERROR
CH1

CH0
C=P
C>P
+
-
INA+
INA-
INB+
INB-
115.5 PR/INH+
PR/INH-
C=P
C>P
+
-
INA+
INA-
INB+
INB-
PR/INH+
PR/INH-
CH1

35.0 104.0

LX70 PLC System Dimensions (mm)

LX

A
105.0

30.0

38.0

C
4 - M5

16
unit (mm)
Catalog Dimensions Dimensions
Slot Types Dimensions (B)
Number (A) (C)
2-slot type LX70-BASE02 157.2 128.6 114.6
3-slot type LX70-BASE03 192.4 153.8 149.8
5-slot type LX70-BASE05 262.8 234.2 220.2
6-slot type LX70-BASE06 298.0 269.4 255.4
8-slot type LX70-BASE08 368.4 339.8 325.8
10-slot type LX70-BASE10 438.8 410.2 396.2
12-slot type LX70-BASE12 508.6 480.6 466.6

LX70 CPU, HSC Module Dimensions (mm)

CPU70
CPU

105.0

RS232C

Ⅰ Ⅱ

35.0

Installation Environment, Procedure and Precautions

Do not install your HSC modules if any of the following conditions


ATTENTION
are present:
• Ambient temperature out of the range of 0 to 55 °C (32 to 131 °F)
• Direct sunlight
• Humidity out of the range of 30% to 85% (non-condensing)
• Chemicals that may affect electronic parts
• Excessive or conductive dust, or salinity
• High voltage, strong magnetic fields, or strong electromagnetic
influences
• Direct impact and excessive vibration

17
Installing a HSC Module on a PLC System:
1. Wire I/O cables to the terminal block.
2. Turn on the power connected to the HSC module.
3. Turn on the main PLC power.

Removing a HSC Module from a PLC System


1. Turn off the main PLC power.
2. Turn off the power to the HSC module.
3. Remove the wirings from the terminal block.

ATTENTION
Precautions for Electrostatic Discharges
Excessive static electricity can be generated in dry conditions, so
please make sure to discharge electrostatic charges by touching a
grounded metal bar before contacting the module.

ATTENTION Contacting the Module


Do not use thinners, which can damage or degrade PCB circuit
board.

18
Mounting/Dismounting Module
Mounting Dismounting
1. Insert the module by inserting the 1. Unfasten the screw that holds the
tab into the groove first and pushing module in place using a
the module against the backplane. screwdriver.

2. Push the top of the module toward 3. Hold on pressing the locking button
the backplane until it is clamped in on the top edge of the module, and
place. pull the module from the backplane
Locking button

4. Ensure that the module is in place


against the backplane, and then
fasten the screw using a
screwdriver.

screwdriver

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Wiring
LX70-HSC1 Wiring Diagram

Internal wiring
External wiring

Load

LX-HSC1, LX-HSC2, LX70-HSC2 Terminal Block I/O


Wiring Diagrams
C = P, C > P Output
Internal Circuit External Circuit

Maximum 100 mA

C=P Load
C>P
+
-
DC- DC+

20
INA, INB, PR/INH Input

Open Collector
External Power DC5 to 24V
Pulse Generator DC- DC+ High-speed counter

OUT +

Voltage Output
Pulse Generator High-speed counter

OUT

Line Driver
Pulse Generator High-speed counter

OUT+ +

-
OUT-

21
Electrical & Electronics Division (EBG), Gate No.7
Powai Campus, Mumbai 400 072

Product improvement is a continuous process at L&T. Tel. No: 022-67050505


For the latest information please contact us
Fax: 022-67051324/1746
Website: www.LNTEBG.com

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