ter 2a tee sen? (23. pe. Gh) Gag 9S) teas 25d KUWAIT OIL COMPANY (K.S.C.) Engineering Group REVISED & Project EF/1501 Facility Upgrade and Relocation of U/G Process Piping for GC’s 1, 2, 9, 10, 11, 16, 17, 19, 20, 22 & BS 170 Addendum To Specification 015-LH-1002 Piping Design Addendum Number 015-LH-1002-EF/1501 Se@ Kol Project Number EF M1501 Specification Number Rev Date Sheet 015-LH-1002-EF/1501 1 | 30-04-05 2of9 "ASME B31.4 ASME B31.8 "API 6D API 598. API 599. API 600. API 602 API 607, API 609 ASME B1.20.1 ASME B16.5 ASME B16.20 4. Clause 1.6 (Scope) Add the following clause: “Process Piping’. Add the following: This addendum shail be read in conjunction with Specification for Piping Design, 015-LH- 1002 (Rev. 1, dated 17 June 1994), Modify specification for Piping Design (015-LH-1002) as follows: “The words “Company” and “KOC” are interchangeable in this specification, whenever applicable.” 2. Sub-clause 2.1.1 (International Standards) Revise the title for ASME 831.3 to read Delete the following International Standards: Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids Gas Transmission and Distribution Piping Systems” Specification for Pipeline Valves (Gate, Plug, Ball, and Check Valves) Valve Inspection and Testing Metal Plug Valves-Flanged and Welding Ends Steel Gate Valves for Petroleum and Natural Gas Industries Compact Steel Gate Valves Fire Test for Soft-Seated Quarter Tum Valves Lug - and Wafer - Type Butterfly Valves Pipe Threads, General Purpose (Inch) Pipe Flanges and Flanged Fittings NPS 14" through NPS 24 4) Metallic Gaskets for Pipe Flanges- Ring-Joint, Spiral Wound, and Jacketed. 016-LH-1002-EF-1501 p) CA@ KOC Project Number EF/I501 ‘Specification Number Rev Date ‘Shoot 015-LH-1002-€F/1501 1 | 30-0405 oo ASME B16.21 ASME B16.34 ASME B16.36 ASME B16.47 ASME B36.10M ASME B36.19M ASTM A153 ASTM A193/ A193M ASTM A194/ A194M ASTM A234/ A234M. ASTM B633 BS 1414 BS 1868 BS 1873 BS 6755 BS EN 593 BS 5351 Non-metallic Flat Gaskets for Pipe Flanges Valves-Flanged, Threaded and Welding Ends Orifice Flanges Large Diameter Steel Flanges (NPS 26 thru’ NPS 60) Welded and Seamless Wrought Steel Pipe Stainless Stee! Pipe Standard Specification for Zinc Coating (Hot Dip) on Iron and Steel Hardware Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Services Carbon and Alloy Stee! Nuts for Bolts for High-Pressure and High-Temperature Service Standard Specification for Piping and Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperature Service Standard Specification for Electrodeposited Coatings of Zinc on Iron and Steel Steel Wedge Gate Valves (Flanged and Butt- Welding Ends) for the Petroleum, Petrochemical and Allied Industries, Steel Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries Steel Globe and Globe Stop and Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied Industries Inspection and Test of Steel Valves for the Petroleum, Petrochemical & Allied Industries Butterfly Valves Steel Ball valves forthe Petroleum, 7) 7 (015-LH-1002-EF-1501 Petrochemical and Allied IndustriesProject Number @Kt | “= ‘Specification Number Rev Date ‘Sheet 015-LH-1002-EF/1801 1 | 30-0405 ote) BS 5352 BS 5353 BS 6755: Part 1 BS 6755: Part 2 NACE MRO0175 NFPA 1500 H PFI ES-24 Replace Specifications”. specification.” Add the following: KOC-G-007 KOC-M-012 KOC-MP-013 KOC-MP-014 KOC-MP-015, KOC-MP-016 Steel Wedge Gate, Globe and Check Valves 50mm and smaller for the Petroleum, Petrochemical & Allied Industries Steel Plug Valves Testing of Valves. Part 1. Specification for Production Pressure Test Requirements Testing of Valves. Part 2 Specification for Fire Type-Testing Requirements Sulphide Stress Cracking Resistant Metallic Materials for Oilfield Equipment Occupational Health and Safety Standards Hand book Pipe Bending Methods, Tolerances, Process and Material Requirements” 3. Sub-clause 2.1.2 (Company Standards) the title "Company Standards" with "KOC Standards and Engineering Group Add the following paragraph after the title: "Piping design and materials covered by this specification shall comply with all the applicable sections of KOC Standards and Engineering Group Specifications and their addendum of which the following are specifically referenced in this KOC Standard for Basic Design Data KOC Standard for Ball Valves KOC Standard for Gate Valves KOC Standard for Globe Valves KOC Standard for Check Valves KOC Standard for Plug Valves ) 4 O16-LH-1002-EF-1501 P@ KOC Project Number Specification Number | Rev Date Sheet EF/I501 015-LH-1002-EF/1501 4 | 30-0405 a) KOC-MP-026 KOC Standard for Colour Coding of Pipes and Fittings for Material Identification KOC-P-004 Part 3 KOC Standard for External Coating of Pipelines: Part 3: Bituminous Rubber PVC Tape for Piping Systems & Fittings KOC-P-004 Part 6 KOC Standard for External Coating of Stee! Pipes using Three Layers extruded Polyethylene system (Shop Application and Field Installation) KOC-P-004 Part 7 KOC Standard for Heat Shrink Sleeves for Corrosion Protection of Field Girth Welds and Piping KOC-P-005 KOC Standard for Internal Coating of Pipelines KOC-P-017 KOC Standard for Colour Coding of Pipe work for Identification of Fluids and Services 015-LH-1001 Piping Material Classes SPC-1501-CS “international Codes and Standards" Delete the following: "STD 381/021/02 Supply of Plug Valves for use in Moderate or Severe Corrosive Service DES-L-013 ‘Supply of Ball Valves for use in Moderate or Severe Corrosive Service STD 381/027 Corrosion Protection for Piping Systems” 4. Sub-clause 2.1.3 (Engineering Group Specifications) Delete the subclause. 5. Clause 2.4 (Codes, Standards and Specification) Replace clause as follows: “Environmental requirements to be considered with respect to piping design shalll be established from KOC Standard KOC-G-007, entitled "KOC Standard for Basic Design Data” ? da Be O16-LH-1002-EF-1501REVISED. @ KOC Project Number ‘Specification Number Rev Date Sheet EFI1801 O15-LH-1002-€F/1501 1 | 30-0405 coe 6. 10. 1 12. O16-LH-1002-EF-1501 Clause 4.2 (General Requirements) Add the following at the beginning of the sentence: “All process and utility pipework within the GC including piping within the equipment skid limit shall be provided in accordance with the requirements of ANS! B31.3 and the Project Piping Specifications. Flanged connections shall confirm to ANSI 816.5." Clause 4.9 (General Requirements) Revise “ASME B36.10" to read “ASME B36.10M". Clause 4.10 (General Requirements) Replace the clause as follows: * "Unless otherwise specified in the Piping Material Classes Specification, epoxy lined piping shall be with flanged spool pieces, internally coated with Fusion Bonded Epoxy system in accordance with KOC Standard KOC-P-005. Liquid Epoxy can be used for site repair jobs and shall be to a minimum thickness of 300 microns, in accordance with KOC Standard KOC-P-005, Clause 7.4.” Clause 4.11 (General Requirements) ‘Add new sub-clause as follows: “All high/highest and low/lowest points shall be identified for vents and drains. Vent and drain points shall be provided with isolations block valve with blind flange/cap/plug as applicable. These items shall be shown on the respective drawings.” Clause 4.12 (General Requirements) Clause 5.1 (Valves) Delete the first sentence. Add at the end of the clause the following: “All gate valves shall satisfy the KOC Standard KOC-MP-013 entitled “KOC Standard for Gate Valves”. Clause 5.2 (Valves) Delete Wy? > ES@ KOC Project Number Specification Number Rev Date ‘Sheet EFII501 (O15-LH-1002-EF/1501 1 | 30-04-05 noe) “and 381/021/02 Company Standard” from the last sentence of the clause. ‘Add the following paragraphs to the end of the clause: "The applicable requirements of the KOC Standards KOC-MP-014, KOC-MP-015, KOC-MP-016 entitled, "KOC Standard for Globe Valves", "KOC Standard for Check Valves" and "KOC Standard for Plug Valves” respectively shall also be satisfied." "Cast carbon stee!/Stainless steel ball valves shall conform to API 6D and forged carbon steel/stainless steel ball valves shall conform to BS 5361. The applicable requirements of KOC Standard, KOC-M-012 entitled, "KOC Standard for Ball Valves" shall also be satisfied.” 13. Clause 5.3 (Valves) Replace the reference to the Company Standard "DES-L-013" with "KOC-M-12" and delete “and on crude oil inlet manifolds". Add the following sentence: “In fire water piping, wherever ball valves are provided, they shall be full bore type.” 14, Clause 5.9 (Valves) Add the following at the beginning of the first sentence: “Unless otherwise specified in the Engineering Group Specification 015-LH-1001 entitled “Piping Material Classes”, Butterfly Valves..." Revise the last sentence as follows: “All other valves shall be tested as per API 598/BS6755 (Part 1).” 15. Clause 6.1 (Piping) Replace the last sentence as follows: “In sizes 2 in. and below, pipe and components shall be hot-dip galvanized carbon steel with a 3.0mm corrosion allowance. Pipe and fittings for firewater and foam lines shall comply with NFPA 1500, chapters 11, 13 and 24, Galvanized pipe and fittings shall not be used for foam services.” 16. Clause 6.3 (Piping) Delete “Attachment 1” from the clause. a) OFSLH002 EF-1801 gaREVISED @ KOC Project Number Specification Number Rev Date Sheet EFII501 (016-LH-1002-EF/1501 1 | 30-04-05 eotal 18. 19. 20. 21. 22. 23. ee Clause 7.2 (Flanges) Add the following sentance: “Flat faced flanges shall be used to connect with equipment supplied with flat faced flanges, cast iron flanges, ductile iron flanges and non-ductile materials such as bronze.” Sub-clause 7.4.1 (Flanges) Replace the sub-clause with the following: "For compressed Non-Asbestos sheet gaskets finish with a roughness of 125 to 500 microinch." Clause 7.5 (Flanges) Replace the clause with the following: "” “Permanent blinds, spectacle blinds, ring spacers and spades shall be in accordance with Company Standard Drawing 15-30-59 and ASME B16.48, Steel Line Blanks, for sizes up to and including 24" NPS. For sizes above 24” NPS, ASME B31.3, Clause 304.5.3, shall apply. Due allowance shall be given for corrosion of wetted surfaces. All other applicable requirements of ASME B16.48 shall be applied.” Clause 8.4 (Fittings) Replace the first sentence of the clause as follows: "Only seamless or longitudinally welded pipe shall be formed into pipe bends. Furnace butt-welded pipe shall not be used.” Clause 8.5 (Fittings) Add the following clause: “All pipe bending shall be in accordance with the requirements of PFI ES-24." Section 9.0 (Gaskets) Replace the title of "Gaskets" with "Gaskets and Valve Stem Packing.” A a A Clause 9.1 (Gaskets) aD ws (O16-LH-1002-EF-1501@ KOC Project Number Speciication Number | Rev Date ‘Sheet EF/1501 O16-LH-1002-EF/1501 1 | 30-0405 soto Replace the clause with the following: “Compressed non-asbestos sheet gaskets to ASME B16.21 consisting of aramid/glass fibres with the inclusion of an elastomer, or equivalent materials ‘suitable for service, shall be used in 150 LB & 300 LB classes. Spiral wound gaskets to ASME B16.20 with type 316 stainless steel windings with non-asbestos filer, shall be used in 600 LB and higher classes. Flexible graphite as a filler shall contain an inorganic passivating inhibitor appropriate for the flange material and service." 24. Clause 9.2 (Gaskets) Replace the clause with the following: “Compressed non-asbestos sheet gaskets shall be 1.5mm thick. Where flat face flanges are specified, use full-face gasket. Spiral wound gaskets shall be 4.5mm thick as to ASME B16.20 with a compressed thickness of approx. 3.2mm, and outer ring of carbon steel for 600 LB and higher classes. 25. Clause 9.3 (Gaskets) Replace the clause with the following: "Valve stem packing shall be of non-asbestos material that is fire safe and shall contain inhibitors to prevent valve stem pitting.” 26. Clause 9.4 (Gaskets) Add the following clause: “Valve stem packing shall comply to the following, as applicable: (a) Bronze Valves. Packing shall be in accordance with the Manufacturer's standards. (b) Carbon Stee!_and Stainless Stee! Valves Valve packing shall be non- asbestos material and fire safe. Packing shall be a five ring packing system consisting of three grafoil pre-compressed and die-formed packing rings with graphite fibre top and bottom stem wiper rings. The packing shall contain a corrosion inhibitor to prevent valve stem pitting.” 27. Section 11.0 (Summary) Delete the section: O16-LH-1002-EF-1501