Lab – Draw a Process Diagram

Objective
In this activity, you will draw a process diagram based on open-loop and closed-loop processes. Explore tools to
produce your own process diagrams.

Background/Scenario
Open-loop and closed-loop control systems are two basic types of control systems. In an open-loop system, a
controller instructs the plant to perform a predetermined action without any verification of the desired results. A
closed-loop control system continuously monitors the performance and adjusts the input as necessary to ensure
the desired result is achieved.
A process diagram can help you identify and understand the components of a control system. In this activity, you
will complete process diagrams for common activities. You will also explore some available tools to produce your
own process diagrams.

Part 1: Process Diagram for Open-Loop Control Systems

An open-loop control system can process an input condition to produce an output. Fill in the controller and the
plant for each process shown below.

What can be added in the process diagrams to verify the desired output has been achieved?
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Activity – Draw a Process Diagram

Part 2: Process Diagram for Closed-Loop Control Systems

In a closed-loop control system, the output is monitored to ensure that the desired results are achieved when
the process is finished. The sensor in the process diagram provides the feedback information so adjustments
can be made during the process. Fill in the controller, plant, and sensor for each process shown below.

Room Temperature

Water Sprinkler System

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Activity – Draw a Process Diagram

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Activity – Draw a Process Diagram

What other external conditions could affect the system? How would you account for these external variables?
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List several smart products available to control indoor temperature and use water efficiently?
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