INTERNATIONAL Iso STANDARD 12944-1 ‘Second eon Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 1: General introduction Pemncurese vers — Antiorrasion des structures en acer par ‘pstémes de peiture — Pari: tnroducsion générale 30 12944-1:2017 provided ty Standard Online AS for Jotun AS 2018-02-13 Feference number B wworseet2nt7) 1s02017150 12944-1:2017(8) BR corre ree vce: See earner cr herr eee ane rate See ar nas ae a con ee sauce Seaoand i (180.2017 ISO 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-13180 12944-1:2017(8) Contents t ————————— Introduction. 2 — Lo Scope 2 Normative references 3 Terms and deftnitios 4 General introduction tothe ISO 12944 series... a Aa Summary. a = 42 Protective neon covered 43° Field ofappleation 431" Dvertew a aoe 432 Typeolstructure =e — 433. Typectsurface and surface preparation z= 434 Typeofenvironment... 435 Typeotprotecve pant stoma 436 Typeofwork = ——— 437 Durability of the protective pant system ee 5 General considerations and requirements nee = 6 Health and safety and environmental protection, 7 Information om the other parts of 180 12948 Z [Annex A (informatie) Gulelines for using 10 12944 (al parts) fora given project. Bibliography. Sos as COO tm eeaeune he ISO 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-13150 12944-1:2017(8) Foreword ISO (te International Orgeniation for Standardization) isa worldwide federation ofnatonal standards bodes (80 member bodes). The work of preparing International Standards is normally carried out through 190 technical committees Each member body interested in a subject for which a technical ‘committee has been established has the right to be repesented.on that committee, International organizations, governmental and nongovernmental, tn Halson with ISO, also take part in the work. 180 collaborates closely with the International Electrtechnial Commission (IEC) on all matters of ‘Sectratechnial standardization, ‘Te procedures used to develop this document snd those intended for its further maintenance are Aeserbed inte ISO/IEC Directs art In patiulr the diferent approval criteria needed for the ‘diferent types of 190 documents shuld be noted. This document was darted in accordance with the ‘itor als ofthe ISO/IEC Directives, Part 2 Gee waneisoorg/iects). Attention i drawn tothe possibilty that some of the elements ofthis document maybe the subject of patent rights 160 shall nt be eld responsible for dentifying any o all uch patent rights. Details of ny patent rights ented during the evelopment ofthe document wil bein he Introduction and/or ‘onthe 150 ist of patent decarations received (oe wtusncrz/palea). [Any tradename use in this documents information given forthe convenience of users and des not Constitute an endorsement For an explanation on the volutary nature of standards, the meaning of 1S0 speifie terms and fxpressions rete to conformity atsesement a well a8 formation about ISO adherence to the Won trade Organization (WTO) principles in the Tecnicl Barriers to Trade (TBT) see the allowing URL: wasnara ‘This document was prepared by Technical Commitee [S0/TC 35, Pats and varnishes, Subcommittee SC 4, Protective pate tems or tee structures. ‘This second edition cancels and replaces the frst edition (80 12944131998), which has been {echnical revised “The main changes compared to previous edition are as follows — some partsof the seope have Seen moved to Cause — theterms and definitions whith were not used ince mln part ofthe standard have been deleted: = the normative references have been update = the requirements regarding sample areas have been included; — 2awith reference to 180 12944-9 has been ade. = bibliography hasbeen added. [Alstofall parts in the 150 12944 series canbe found onthe 150 website (01502017 -Agasreere ISO 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-13150 12944-1:2017(8) Introduction Unprotected ste! inthe atmosphere, in water and in sol is subjected to corrosion that can lead to ‘Gamage, Therefore, to avold corrosion damage, steel structure are normally protected to withstand {thecorvsion stresses to which they wil be subjacted during the sevice fe reulred of the structure. “There are diferent ways ofprotectng steal stractares fem corrosion 1S0 12948 all parts) dats with protection by peintaystemsand covers nthe various part leaturesthat are important achieving Mhequate corrosion proteion. Additional or other measures are possible but requlre particular igrevment between the intrested partes. Inondertoensureetectiveorrsion protection ofstvel structures, owners of such structures, planners, Consultants, companies carrying aut corrosion protection work, lnspectos of protective coatings SInd manufacturers of coating materials need to havea thei lsposlstte-oftheart Information In ‘oncle form on corrosion rotection by paint systems. es vital that such information fs as complete as possible, unambiguous andessly understandable to avold difficulties and mlsonderstandings between The partis concerned withthe practical implementation of protection work. 180 12044 (al ports is inended to give this information nthe form ofa serie of instructions. i “writen for those who havesomo teeical knowledge. es also assumed that he user of IO 12944 ll pars) is farilar with other relevant International Standards particular those dealing with surface reparation [Akhough 190 12944 (all parts) doesnot del with financial and contractual questions attention is drawn tothe fot that, because ofthe considerable implications of Imadequate corrosion protection, ‘on compliance with requirements and recommendatons given i SO 12944 (ll parts) can result in ‘serous nancial consequences. 190.2017 -aeigs reseed ’ 1S0 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-13‘€1-20-8102 Sv UMIOr 40) S¥ eU!UO PUePUEIS Aq PepIAold JL0Z:1-PvEZ1 OS!INTERNATIONAL STANDARD 180 12944-1:2017(8) Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 1: General introduction 1. Scope ‘This document defines ths overall scope of 1S0 12944 (ll parts. I gives some basic terms and Gefnitons and 2 general otroduction to the other parts of [50 12944. Furthermore, it includes a tener statement on hea safety sind environmental protection, and guidelines for using ISO 12944 falpares) fora given projet. 2. Normative references ‘The following documents ae refered to in the cet In such a way that some oral oftheir content Constitutes requirements ofthis document. For date references, only the edtion cited applies, For Cindated references, the latest eiton ofthe referenced dacumen (iacuding any amendments apples, 180 4620-1, Pants and vamishes — Evaluation of degradation of coatings — Designation of quantity land sie of facts and of rent of uniform changes nappearonce — Part J: General nerodaction ad ‘designation system 180 4528-2, Plats and varnishes — valuation of degradation of coatings — Designation of quantity tnd sae of defects, and of tensity of unform chonges a appearance ~ Part 2: Assessment o degree of bering {0 4628-2, Pants and vrashes — Bvelustion of degradation of coatings — Designation of quantity ond lo of eft, an of mens of uniform changes in appearance — Part 3 Assessment of degree of rusting 180 4628-4, Paints and varnishes — Evaluation of degradation of coatings — Designation of quantity nd ie of defects ond of lersity of uniform changes n appearance — Prt 4: Asesoment of degree of cracking 150 4628-5, Ponts and varsishes — valuation of degradation of coatings — Designation of quantity end size of defects and of intent of uniform chongesimeppeorance-~ Part 5 assessment of degre of flaking 10 12944-2, tn and varnishes — Corrosion protection of tel structuresby protective pain systems — Pare 2: Classification of ntranments 180329443, Paint and varies — Corrosion protection ostel structures by protective pain systems — ‘Pari 3: Design considerations 150 12944-4, ines and varnishes — Corrosion protection ofstel structures hy protective alt systems — Part Types of surface anasurace preparation 150 12944-5, Pins and varnishes —Corrsion protection ofstel structures by protective paint systems — Pare 5: Protecthe pant ysems 180 £29446, Paints and vr nishes— Corrosion protection of tel streruresby protactve pain systems — Pare 6: Laboratory performance test methods 150 129447, Pants ond vorishes — Corrosion protection fst structure by protective paints — Dart? Becution and supervisian of pan work 1502017 Aero 1 ISO 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-1310 12944-1:2017(8) 190 12944-0, Punts and worishs ~ Corrosion protection of sel structures protective paint stems — Part Development of specication: for new work end maintenance 150 129449, Points and varnishes — Corrosion protection of see! structures by protective paint ‘ystems Port» Pratetve pain systems and laboratory performance test methods for ashore and ‘eloted eractares 3. Termsand definitions For the purposes ofthis document the terms and definitions given in ISO 129442 150 12944-3, {50 12544-4150 12944-5180 12984-6190 12944 7,180 12944-8150 12944-9 and the olowing apply, 180 and EC maintain terminclogkal databases for usein standardization atthe following adresses: = (BC Bectropeda: avalale at itp /vwwelectmpedinores = 150 Online browsing platform avalble at tips//woussn. argh aa lmtinous layer of metal material continuous film ofp (.6), resulting rom single aplication a2 Shysteochemical interaction between a metal and i environment that results in changes in the Dropertes of the metal, and wht can often lead to Impairment of the funclon of the metal, the ‘nvtronmentor te technical system of which these forma part [SOURCE: 150 8944:2015, 21, mocifid —in the definition “may” has been replaced by ‘can often" and Note 1 to entry has been deleted 33 Corrosion damage orrosin (2) elect wich s considered detrimental othe fonction of the metal the environment or {he technical sytem of whlch these form apart a4 corrosion stress ‘nvironmenta factor which promotes corrosion (2.2) as fdurabity pected ie of protective pant stom (3.5 tothe frst major maintenance painting tet to ery: Durability ie» tecnica conseration planning parameter tat can help the owner se up a Imattenane programme Bee). 36 paint Pirmented coting material which, when applied to substrate (35) frmsan opaque dried flm having Drotetive, decorative or specie echneal properties [SOURCE 1s0-4618:2014 2.184) a7 brotective coating system fm total ofthe cuts (1) of mal materia and/or paints (5) o related products which ate to be Applied or which have been appli tos subrtate (1) to provide corrsion (2) prokection ? fetso2017 anes ceset 10 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-13,180 12944-1:2017(8) a8 protective paint system meatal ofthe cous (2) of pont (3.4) or related products whlch areto be applied or which have been applied toa substrate (2) to prove eorrsion (2) protection 39 Substrate Surface to whch the costing material's applied oristo be applied Note 1 ety: The substrates considered to be carbon steel 340 repair Tied repair (incloding surface preparation) of deteriorated corrosion (3.2) protection system partial refurbishment rat repair (il) af coating defets followed by surface preparation and application of + minimum of ‘ne top coat (1) ove the whee area 342 {otal refurbishment total removal of protectivepal (3.6) system and application ofa new one sas sample area rea on which the proper fs newly applied coating ae ested 4 General introduction to the IS0 12944 series 44 Summary 180 12944 parts deals wit he corrosion protection of see! structures by protective paint systems 42. Protective functions covered 150 12944 (all parts covers only the corrosion protective funtion of paint systems, Other protective functions, ke protection against = mleroorganisin (marine fouling, bacteria, fung etc), = chemicals (aks, alas, oganiesavents, gases, ete) = mechanical action (abason et, and = tre are not covered by S0 12544 al parts). 43 Field ofapplicatien 43:1 Overviow “The field of application is haracterized by = thetype of structure, = the type of surface ant surface preparation, = thetype ofenvironment, {21902017 rsered 3 180 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-13150 12944-1:2017(8) = thetype of protective plat system = thetype of work, and = the durability ofthe protective pain system. ‘Although 80 12044 a pares des not cover all types of structure surface and surface preparation ‘am by agreement also be appliedtothase cases which are not covered by 1S0 12944, “The various aspects ofthe field of pplication are described in more dealin 4.3.20. 42.2 Typeofstructure 150 12944 (all parts) concerns structures made of carbon steel (in accordance with EN 10025- ‘Vand EN 100282) of not less than 3 mm thickness, which are designed sing an approved strength calculation Not covered ty ISO 12944 (al parts) are concrete structures reinforced with ste 433 Type ofsurface and surece preparation 150 12944 al parts) deale withthe following types of surface consisting of carbon or lowalloy ste, and their preparation: — uncoated surfaces = surfaces thermally sprayed wth ie, aluminium oc thelr alloys = hotdip galvanized surfaces; — tinecleetroplted surfaces; = sheracdied surfaces; = surfaces painted with prefabrcation primer = other patted surfaces. 434 Typeofenvironment 180 12944 (pats deals with = six corrosivity categories for etmospheric environments, and = four categories for sructuresimmersed in water or bured in slit m2, m3 and Im. 435. Typeofprotective paint stem 10 12964 (al parts) covers a range of pain products which dry or eure at ambient conditions. Not ‘covered by 150 12948 (ll parts) ae — powder coating materials, = Sovingenames, = beat-cured pintsand = protective coating onthe inne surface of tank (lings). 42.6 Type ot work 10 12944 (ll ports) coors both new work and maintenance, ‘ (21502017 ISO 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-13180 12944-1:2017(6) 43.7 Durability ofthe protective pata system 10 12946 (all parts) consiers four diferent durability anges (Le. law, medium high and very high. See 35 and Clase ‘The durability range isnot “guarantee time’ 5 General considerations and requirements ‘54. Since the durability fa protective sytem is normally assumed tobe shorter than the expected Service Ife ofthe structure addtional considerations shall be gven at the planing and design stage to ‘the possiblity oftheir mairenance or (partial or total refurbishment. ‘Sample areas provide guidance on the typeof refurbishment andcanalsobe used forthe assessment of, the visual appearance, 5:2 structural componen's which ae exposed to corsion stresses and which are no longer accesible {or corvsion protection measures afte assembly shall be provided with cerosion protection thst wil remain effective, and hence ensure the stability ofthe trucker the duration of the service if ofthe Structure, this cannot be achieved by means of protective coating systems, other measures shall be {alen foresample, manuscuring component from corrosion ceistant materi, designing components sothat they are replacealeor the spctcation ofa corosion allowance). 53 _Thecostefectiveness and sustainability of 2 given corrosion protection system wil geeraly be in aiece proportion tthe enh of tine for which elective preveom {smalsained, since te amount ‘of maintenance o replacement work require during the servic feof th structure wl be reduced toa 54 The type of environmental conditions (118) and the darabilty of coatings systems (5.5 are the ‘ain parameters for selecting the coating systems. 5 _ The level of coating flue before the frst major maintenance panting shall be agreed upon by the interested partes and shall be assessed In accordance with ISO 4628-1150 4628-2, 0 4628-3, TSO 4628-4 nd 10 4628-5 unless otherwise agreed bere the interested pares For example, the first majar maintenance painting would normally need to be carried out for reasons ‘of corrosion protection ance about 10% ofthe coatings hae reached Ri 5, as defined In ISO 4628, ‘Tas requirement may be applied to the whole structure orto representative sections as agreed upon between involved parties, which may then be classified separacey In this document, dural Is expressed in terms of four ranges: = ow (b upto7 yar = medium (89 7 years to45 years; igh (15 years to 25 years — very high (VI) more than 25 years Daromeerthatconhelpthiownersetupamaotenance programme Aguaranee tine reconsideration that Is the legal subject of uses inthe administrative part ofthe contract. The guarantee time 15 usually shorter than the durability range. There are no rules that ink the two periods of time. 8 9 Q :2017 provided by Standard Online AS for Jotun AS 2018-02-13 z i 3 & i i i i i i E L A k ; (21902017 Aipsred 5180 12944-1:2017(8) 6 Health and safety and ervironmental protection, leis the duty of iets, specifiers, contractors, pant manufacturers, lspectors and al other personnel involved ina projctto carry out the work for which they are responsible In sucha manner that they do totendangerthe heath and safety of themselves or others ‘tems that will need particular attention are for example, follows: = not speciving or using axieo" xcinogeni substances; — ensssons of volatile organic empounds (VOCS): — measures against harmful effets of fumes dust, vapours and noise as wellasfirehazards, = protection ofthe body, including the eyes, the skin, the ears and the respiratory system — protection ofwater and si during corrosion protection work; — recyeing of matrias and wate disposal 7. Information on the other parts of ISO 12944 174190 12944-2 describes the corrosion stresses produced by the atmosphere, by differen ypes of Grater and by sol I defines atmorphere-corrostiy categories and indicates te corrosion stresses to [erepected fe situations wiere sel structures ae immersed in water Or buted In soll Te corrosion ‘Steoses to which a ste! stractuelsexpoved represent one essential parameter governing the selection Of sppropriate protective paint yes in aecordance wlth ISD 129445, 72-180 12946-3 gives information on basic design criteria for stel structures for the purpose of Inmproving thelr resetance to coreion. It gives examples of suitable and unstable designs iniating vith the Rp of diagrams, whieh ruta elements and combinations of elements are kel to cause Sccssoilty problems during surice preparation work and when applying, inspecting and maintaining faye nation ean etre whch ae hanna anper.ofs cte Bre discussed 73. 180 129444 desribes diferent types of surface to be protected and gives information on ‘hechanieal chemical and thermal surface preparation methods. tals with suite preparation grades, Strface profile (roughness) assessment of prpared suraces temporary protection of prepared surface, preparation oftemporarlly proteed surfaces for further coatings preparation of existing metal coatings, nd environmental aspects fs aras posible, references made tote busi International Standards on ihe surface preparation of tee substrates before application of pants ad related products. 80 12544 'sintendel abe red in conjundion wth IO 12944-5 and 180 129447, 74.180 12964-5 describes itlerentgenerictypes of pants onthe basis of thet chemical composton nd the pe of fim formation process ives earapes of varius protective pint systems that have proved sutable lor structures exposed t0 corrosive stresses and corosiityeategories described in Su 120442 retecing current knowledge on a world-wide sale 1SO 12944 is ntended to be read in ‘onjuneion with 50 1294-6, 75. 180 129446 species laboratory test methods that ae toe used when the performance of Protective paintsystems isto be aeesed I particulary intended for paint systems for which sufficient Practical experince isnot et azlable and covers testing of pant systems designed for application eel prepared by blas-eaning to hot-dipgalvaniedstel and to chrmaly sprayed metalic coatings. ‘Amogplric environments an irbersion in water (iresh,broeksh or sea wate) ar also covered 7.6. 180 12944-7 describes how paint work's tobe cared out inthe workshop oF on site It describes Inethods for the application of coating materials Handing abd storage of coating materials before ‘ ‘1s 2017-eigus reseed ISO 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-1310 12946-1:2017(6) application, inspection ofthe work and follow-up ofthe resulting paint system, 2s wall as preparation of Fefernce ateasy are sso covered. doesnot caver surtace preparation work (see 0 125444) 7.7180 12944-8gves guidance for developing specfcations for corrosion protection wor describing ‘reething tat has to be taken into account hen a steel structure sto be protected agaist corrosion For the convenience ofthe wer, 10 12041-8 distnguishes between projet spelfiation, paint sytem Speciation pant work speciation, and inspect and testing specification. Various annexes deal ‘ith particular aspects suchas planning ofthe work reference areas and inspection, and offer models of oem intended to citate te work 78 150 1294-9 desribes requirements, test methods and assessment criteria for protective systems “inder ofshore and related conditions, dassied ae categories CX and In. 150 129449 deals only withthe offshore part ofthe CX category. Requirements test methods and aceptane criteria for other ‘Sureme corosie stresses cluded in eategiry CX are agreed upon Separately between the interested partes. (01502017 -Apereeved 7 1S0 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-1318012944-1:2017(6) Annex A (informative) Guidelines for using ISO 12944 (all parts) for a given project In order to ensure effective corroson protection tis important tha sutable specifications are writen forthe projet (e180 12944-8), taking the allowing items as the basis: 2) analyse or estimate the corrosivityof the environment inthe area where the structures located or [stobe located (se 180 1294-2; 1) establish any special conditions which may alec the choice of paint system to be used (see Iso 129445 ©) examine the design ofthe stivctare and make sure that corrosion traps have been avolded and “xlequate access has been privided for corrosion protection work: ava galvanic corrosion by insulating dissimilar metal om each other (See 80 12944-3), 4) for maintenance painting, assess the condition of the surface tobe treated (se 180 129444); 1) identify those pant systems with the required durability from those Hsted as being suitable forthe Felevant environment eee (SO 129445} or from resis of laboratory performance testing 80 Tong-term experience savaibl ee 0 129446) 1) selec from the pone systems dentfled the optimum one, taking into consideration the method of Surface preparation wich wil be sed (se 190 129444); |®) make sure that damage tothe environment and al halth and safety risks are minimized (see {80 12944-4 ana 180 12944-8, 1) draw up plan of work and seleta method of pplication (8880 12944-7) 1) establish programme af inspections tobe cavied out during and after the work (se 180 12044-7 ‘and is0 128448), 1D establish a maintenance programme covering the whol service if ofthe structure. NOTH Forde panning setS0 2944-8 2017,Amexes Cand ISO 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-13o a el " fo) 180.12944-1:2017(8) Bibliography 180 46182014, Pas and varnishes — Terms and defnions 180 8044: 2015, Crason of metals and lays — Basi terms ond definitions 1809001, Qualty menagement systems — Requirements 1 100251, Hoe ahd products of serutural sels — Part 1 General technica delivery conditions 1 10025-2, Hot raid products of tracturl stele — Part 2: Technica delivery conditions or non- aly sruccral tee (0150 2017-egazeeriet ° ISO 12944-1:2017 provided by Standard Online AS for Jotun AS 2018-02-13180 12944-1:2017(6) 1-20-8102 S¥ UMOr 19) sv UO PuBpuERS Aq pepinoid £102:)-PPEZL OS! Ics 87.020 reba 09 pase (21502017 -Aeasreeret