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Configuration: Standard e3d v5 hotend - Threaded Inserts

Folder: /02_MK4_Threaded_Brass_Inserts/01_Standard

Quantity Part name Comment 3D-View/Material

Fasteners
5x M3x6 Cylindrical Head Screw ISO 4762
5x M3x8 Cylindrical Head Screw ISO 4762
4x M3x16 Cylindrical Head Screw ISO 4762
6x M3x20 Cylindrical Head Screw ISO 4762
1x M3x30 Cylindrical Head Screw ISO 4762
7x M3 Hex Nut ISO 4032
4x M3 Waser DIN 125
M3x5x5 or
14x M3 Threaded Insert (Brass) or
Ruthex M3x5,7
3D-Printed Parts
1x 01_X_Carriage_TBI
PLA/PETG/ABS/GreenTec/...
1x 02_Carrier_Plate_e3d_v5_TBI
1x 03_Fanduct_(A)a PLA is not
PETG/ABS/GreenTec/...
1x 04_Cover_Plate_e3d_v5_TBI recommendedb
1x 05_Rear_Bracket
2x 06_Belt_Tensioner
1x 07_PCB_Holder
PLA/PETG/ABS/GreenTec/...
1x 08_Bowden_Collet
2x 09_Belt_Clip
1x 10_AI3M_Letters
Miscellaneous & Electronics
1x Radial Cooling Fan 5015
1x Axialfan 4010

a
In case your radial fan tends to vibrate in the orientation with Fanduct (A) you can test the alternative
version with Fanduct (B) and Fanduct (B)-Mount fromt the folder 03_Various_Parts (see Rendering-Pictures).
Therefore you will additonally need two M3x20 bolts and nuts.
b
The glass transition temperature of PLA is too low to permanently withstand the temperature exposure at
the hotend and above all to resist the heat radiation of the heated bed without any deformation.

BOM - Standard - TBI - e3d v5 - v1.4 - 13062020EN - ©ML3DPrinting

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Part name 3D-View Slicer-Settingsc

01_X_Carriage_TBI • Layer height: 0,2 mm

• Infill density: 15-20 %
(Gyroid or Honeycomb)
• Shell thickness: 1.2 mm
• Top thickness: 1.2 mm
• Bottom thickness: 0.6-0.8 mm
• Support structure: No
02_Carrier_Plate_e3d_v5_TBId • Bed adhesion: Skirt / Brim

• Layer height: 0.2 mm

• Shell thickness: >10 mm
• Line orientation: concentric
• Support strucutre: No
The STL model contains pre-designed
03_Fanduct_(A) custom support
• Bed adhesion: Brim
In- and outside min. 6 Lines
• Z-seam: Aligned X=0,Y=0
• CURA specific:
- Combing deactivated
- Fill gaps between walls deactivated

• Layer height: 0.2 mm

• Infill density: 15-20 %
(Gyroid or Honeycomb)
04_Cover_Plate_e3d_v5_TBI • Shell thickness: 1.2 mm
• Top/Bottom thickn.: 1.2 mm
• Support structure: No
• Bed adhesion: Skirt / Brim

• Layer height: 0.2 mm

• Infill density: 100 %
• Shell thickness: 1.2 mm
05_Rear_Bracket
• Support structure: No
• Bed adhesion: Skirt / Brim

BOM - Standard - TBI - e3d v5 - v1.4 - 13062020EN - ©ML3DPrinting

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06_Belt_Tensioner

07_PCB_Holder
• Layer height: 0.2 mm
• Infill density: 100 %
• Shell thickness: 1.2 mm
08_Bowden_Collet • Support structure: No
• Bed adhesion: Skirt / Brim

09_Belt_Clip

10_AI3M_Letters

c
The print parts are pre-orientated for the best print and strength results, please do not change the part
orientation if not necessary
d
Note: If the hotend still rotates despite the clamping between carrier plate and cover plate you can screw
an M3x10 screw into the center hole of the carrier plate, which prevents the rotation of the hotend with a
light pressure on the heat sink. The bore is 2.7mm in diameter and thus intended for the screw to cut the
necessary thread itself.

Please refer to the construction video for detailed step by step instructions on the assembling
process of the Carriage system as exemplary by the e3d v5 hotend.
(https://www.youtube.com/watch?v=LadxXGYkU20)

In the project repo 04_Firmware_Marlin_v2.0.5.3/01_Standard you will find the newest

Marlin 2.0.5.3 firmware version adapted for the MK4 X-Carriage and manual mesh bed Leveling,
in case you want to use it - it's not mandatory.

BOM - Standard - TBI - e3d v5 - v1.4 - 13062020EN - ©ML3DPrinting

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BOM - Standard - TBI - e3d v5 - v1.4 - 13062020EN - ©ML3DPrinting

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BOM - Standard - TBI - e3d v5 - v1.4 - 13062020EN - ©ML3DPrinting