TJK MACHINERY (TIANJIN) CO., LTD.

Lugang Wuwei Rd, Lulu Gang, Beichen Dist., Tianjin, China 300407
Website: www.tjkmachinery.com E-mail: tjk@tjkmachinery.com
Tel: +86-22-26993766 Fax: +86-22-26997888

QUOTATION

REBAR SHEAR LINE XQ120

AND
VERTICAL REBAR BENDER G2L32E-2

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Rebar Cut and Bend Quote No. Q20050804GYJ

LAYOUT

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TECHNICIAL DATA

Model XQ120
Rated cutting capacity 1,200 [Kn]
Conveying speed 50 [m/min]
Cutting speed 20 [times/min]
Cutting length 750 – 120,000 [mm]
Cutting length tolerance ±5 [mm]
Blade availability width 200 [mm]
Min. length of remaining waste bars 100 [mm]
Collecting pocket no° 10 pcs [3 compartments/pcs]
Average power consumption 8 [KW/h]

Rebar diameter (SD500) 10 12 16 20 22 25 28 32 35 38

Rebar cut no° one time 10 8 6 4 3 3 2 1 1 1

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SCOPE OF SUPPLY

No. Description Quantity

1 Bar storage table with chain conveyor(12m) 1 UNIT

2 In-feed roller conveyor 1 UNIT

3 Shear system 1 UNIT

4 Measuring and out-feed roller conveyor 1 UNIT

5 Collecting pockets 10 PCS

6 Chain conveyor connection 1 SET

7 Electric cabinet and control console 1 UNIT

8 Free spare parts 1 SET

9 Tools 1 SET

10 User’s manual 1 SET

FREE SPARE PARTS

No. Components Quantity

1 Cutting blade (XQ.3.3-2) 2 pcs
2 Conveyor roller bearings 3 pcs
3 V belt (A-1600) 3 pcs
4 Wearable plate 4 pcs
5 Solenoid valve (4V310-08-DC24V) 6 pcs
6 Aircylinder 3 pcs
7 Chain joint (12A) 10 pcs
8 Chain (12A-1) 1m
9 8mm soft tube 10 m
10 12mm soft tube 5m

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STRUCTURE & CHARACTERS

1 – Bar storage rack with chain conveyor

 Storage rack with chain conveyor for maximum steel bar length 12m
 Maximum carrying capacity 1,500Kg.
 Button control chain conveyor rotating back and forward to feed the bars automatically
without labor intervention.
 Motorized chain conveyor (0.75KW)

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Rebar Cut and Bend Quote No. Q20050804GYJ

2 –In-feed roller conveyor

 12-m long feeding tracks consisting of motorized and rubber-coated rollers

 Elector-mechanical feeding.
 Feeding the steel bar from storage rack to shear system.
 Width:200mm.

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Rebar Cut and Bend Quote No. Q20050804GYJ

3 – Shear system

 Clamping unit press down to fix the bars before cutting unit cut bars.
 Shear frequency: 20 times/min.
 Blade available width: 200mm.
 120 tons (1200KN) shear capacity.
 All of 4 cutting edge can be used to enhance service life.
 Cutting diameter range:10-38mm.

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4 – Measuring and out-feed roller conveyor

 12-m gauging and transfer tracks consisting of motorized and rubber-coated rollers
 Pneumatically operated stop plates (for length measuring) every 500mm on the track.
 Pneumatically operated lift arms to discharge (tilt) cut bars to both sides.
 The whole rack can move forward and backward driven by servomotor for length
adjustment (less than 500mm).
 Cutting length : 750-12,000 mm

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5 – Collecting pockets

 10 pcs collecting pockets at one side, each pockets has 3 compartments.

 Pneumatically operated, automatic stack.

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6 –Chain conveyor connection

 Cut-to-length bars can be transferred from shear line to vertical bender automatically
with chain conveyor connection.

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7– Electric cabinet and control console

 Touchable screen display.

 English language interface installed.
 Optimized software, less scrap.

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Rebar Cut and Bend Quote No. Q20050804GYJ

VERTICAL REBAR BENDER-G2L32E-2

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TECHNICIAL DATA

Unidirection 单向: Φ30 – Φ32 [mm]

Bending capacity 弯曲能力
Bidirection 双向: Φ10 – Φ28 [mm]
Max. bending angle Clockwise 顺时针: 120°
最大弯曲角度 anti-clockwise 逆时针: 180°
Max. middle length
10 [m]
最大中断长度
Min. processing length
700 [mm]
最小加工长度
Min. bending side length
80 [mm]
最小弯曲边长度
Bender move speed
0.5 – 1 [m/s]
弯曲机移动速度
Installed power 安装功率 13.55 [KW]

Average power consumption 4 [KW/h]

Overall size 整机尺寸 11700 × 2130 × 1600 [mm]

Bars diameter 钢筋直径

Φ10 Φ12 Φ14 Φ16 Φ18 Φ20 Φ22 Φ25 Φ28 Φ32
(SD500)
Bending bars no°
6 5 4 3 2 2 2 1 1 1
弯曲钢筋个数

SCOPE OF SUPPLY

No. Description Quantity

1 Storage table with chain conveyor (12m) 1 UNIT

2 Bending unit 2 UNITS

3 Electrical cabinet and Control system 1 UNIT

4 Free spare parts 1 SET

5 Tools 1 SET

6 User’s manual 1 SET

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Central mandrel list

No. Central mandrel Rebar dia. Bending mandrel bush Note

shape

Ф10-Ф14 Standard

Ф10-Ф16 Standard
2

Ф18-Ф22 Standard
3

Ф25-Ф28 Standard
4

Ф32
5 Standard

Above is TJK standard bending radius supply. Special bending radius on customer request.

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STRUCTURE & CHARACTERS

1 – Storage table with chain conveyor

 Suitable for maximum steel bar length 12m.

 Maximum carrying capacity 1,500Kg.
 Motorized chain conveyor (0.75KW).

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2 – Bending units

 Two mobile benders, servo motor drive.

 CNC length gauge, angle bending automatically, forming quickly, easy operating.
 High production capacity: 5500 bars per shift, save labor cost.
 Bi-direction bending can be realized by servo, the maximum numbers of bending
angle in one straight bar can be up to 20.

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3-Electric cabinet and control console

 Touchable screen display.

 CNC PLC Control.
 The data base can store more than 100 shapes.
 Most electric components are Delta and Schneider.

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Finished Products:

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Price:

Payment
30% of total amount as down payment will be paid by T/T after signing the contract;
70% of total amount will be paid by T/T against copy of BL or by irrevocable L/C payable at sight on
presentation of shipping documents.

Delivery
To be agreed.

Installation and commissioning

1) TJK shall provide the technician(s) within two weeks upon receipt of client's written request after
arrival of the machine in client’s premises to install the machine in client's premises and make
necessary tests for production and instruction and training of the client's operating and
maintenance personnel.
2) Round-trip airline tickets, local travel expenses in client’s country, accommodation and meal
expenses of the technician(s) are on client's account.

The client has to take care to:

1) Prepare the appointed area for installation and service as per TJK specifications;
2) Provide the electrical power supply as per TJK specifications;
3) Provide all electrical cables from the main electrical cubicle to the power supply as per TJK
specifications.
4) Make available any necessary lifting and moving equipment;
5) Provide personnel for assisting TJK technician/s during the installation.

TJK technicians are not authorized to use client's lifting equipment. On request of the client, TJK will
supply all the necessary information to effect the appropriate fixing of the machines, in the points
designated by the supplier, to the lifting system. TJK will be not responsible or liable to damages
caused by cranes or lifting equipment used by client’s operators.

Exclusions
Unless otherwise specified in the offer, excluded are:
1) All the civil works, buildings and constructions;
2) All the lifting and handling devices, cranes, forklifts etc.;
3) The main transformer, low tension distribution, compressors, cooling units, maintenance workshop
and all office/maintenance tools/equipment;
4) All the lighting, heating and ventilation systems;
5) The manufacture and installation of the equipment foundations and relative steel structures,
anchorage plates, foundation materials etc.;
6) The equipment mounting, assembling, positioning and alignment on the foundations;
7) All equipment commissioning, start-up, training, testing and engineering services;
8) The supply and installation of all electrical cables from the main electrical cubicle to the power
supply;
9) The supply and installation of all air, water, electrical conduits from their respective source to the
main connecting points on the machine components;
10) All other equipment, documents, designs, tools, accessories, safety guards, goods and services
which are not explicitly mentioned in this offer.

Voltage
380V/50Hz/3Phase(extra voltage will be defined).

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Warranty
1) Within the limits of what hereinafter set forth, TJK undertakes to remedy all defects of the
equipment attributable to its engineering, material and workmanship. Such obligation of TJK is limited
to defects that show within 12 months from the date of Bill of Lading.
2) The guarantee will be suspended in case of incorrect use of the equipment, tampering or missed
payment. Any repair or replacement arising from normal wear and tear, any damage due to the
inexperience or negligence of the client and to accidental cases or force majeure are excluded from
the guarantee.
3) To benefit from these rights, the client shall notify within 7 days of its discovery to TJK, in writing,
analytically and precisely, all shown defects.
4) All the transport and other expenses generated by the replacing or repairing of the non-
corresponding or malfunctioning parts during the warranty period will be on the account of TJK.
5) TJK will provide assistant service for the machine within warranty period. Round-trip airline tickets,
local travel expenses, accommodation and meal expenses of the technician(s) are on client's account.

Validity of quotation
30 days from the date of the present quotation.

We thank you for the interest you are showing our company and products. Please review what we
have proposed and feel free to contact us with any questions. We look forward to doing business with
you.

Best Regards,

Jay Gao
Sales Manager
TJK
Tel: +86 22 26993766
Fax: +86 22 26997888
Mobile: +86-13602068773
www.tjkmachinery.com
yunjian.gao@tjkmachinery.com

08/05/2020

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