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Abstract
Properties of sodium alginate films were modified using two different methods of CaCl2 treatment, i.e. the direct addition of
CaCl2 into film making solution (mixing films) and the immersion of alginate films into CaCl2 solutions (immersion films), and their
treatment effects on tensile strength (TS), percentage elongation at break (E), water vapor permeability (WVP), and water solubility
(WS) of the films were investigated. TS and E of the mixing films were not changed considerably, but those of the immersion films
changed considerably with significant (Po0.05) increase in TS and decrease in E. WVP of the immersion films decreased
significantly (Po0.05), but that of the mixing films did not decreased. Water resistance measured by WS was not improved with the
mixing films, but the alginate films became water resistant when they treated by immersing in higher than 2 g/100 ml CaCl2 solutions.
Water adsorption by the films also decreased in the immersion films. Swelling ratio (SR) of the immersion film decreased with
temperature without affecting WS of the films.
r 2003 Swiss Society of Food Science and Technology. Published by Elsevier Ltd. All rights reserved.
Keywords: Alginate film; Property modification; Water resistance; CaCl2 treatment; Water solubility
0023-6438/$30.00 r 2003 Swiss Society of Food Science and Technology. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.lwt.2003.09.008
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324 J.-W. Rhim / Lebensm.-Wiss. u.-Technol. 37 (2004) 323–330
resistance because of their hydrophilic nature (Guilbert, dry at ambient conditions for about 24 h and the dried
1986; Kester & Fennema, 1986). The ability of alginate films were peeled off from the plates.
to make strong and insoluble gels with calcium ions can Modified films were also prepared using two different
be utilized to improve such properties of alginate films methods of CaCl2 treatment. In the first one, designated
(Pavlath et al., 1999). However, gel formation of as ‘mixing film’, a different amount of CaCl2 (0.04, 0.08,
alginate with calcium ions is so instantaneous that it and 0.12 g CaCl2 /4 g alginate) was mixed directly into
prevents casting to make films in some cases. Draget, film-forming solutions and followed the same as above.
Østgaard, and Smidsr^d (1991) proposed a technique The second one, designated as ‘immersion film’, was
for slow release of calcium to form a uniform gel and prepared by slight modification of the procedure of
Kaletunec, Nussinovitch, and Peleg (1991) reported a Pavlath et al. (1999), where the preformed alginate films
method of increasing gel strength by immersing it into were soaked for 5 min in different concentrations of
aqueous solutions of multivalent cations. Pavlath et al. CaCl2 solutions (1, 2, 3, and 5 g CaCl2 /100 ml distilled
(1999) reported that the water solubility property of water). To prevent curling of the films during drying,
alginate films was significantly improved by immersing 100 ml of each CaCl2 solution was poured onto the dried
the film into solution of salts with multivalent ions. alginate films (about 7 g moisture/100 g initial material)
However, they did not report on other film properties on the rimmed glass plate prior to peeling. After
such as water vapor permeability (WVP), tensile immersing the film for 5 min, the CaCl2 solution was
strength (TS), elongation at break (E), and water discarded and dried the treated film at ambient
solubility (WS) of the film. condition for 6 h.
Though the solubility of edible films is one of the most The films peeled from the plate were cut into 7 7 cm,
important properties in food or pharmaceutical applica- 2 2 cm, and 2.54 10 cm pieces for the measurements
tions (Kanig & Goodman, 1962; Sothornvit & Krochta, of surface color and water vapor transmission rate
2000), most of the published studies on biopolymer films (WVTR), water solubility (WS) and swelling rate (SR),
deal mainly with film formation and film properties such and tensile strength (TS) and elongation at break (E),
as mechanical and barrier properties (Kim, Ko, & Park, respectively.
2002).
The objectives of this work were to develop a 2.3. Film thickness
modified procedure to prepare water resistant alginate
films through inducing cross-link with ionic calcium and Film thickness was measured using a micrometer
to assess their physical and mechanical properties (Dial thickness gauge 7301, Mitutoyo Co., Japan) at a
including surface color, tensile strength (TS), elongation 0.01-mm accuracy. Five thickness measurements were
at break (E), water vapor permeability (WVP), water taken on each tensile testing sample along the length of
solubility (WS), and swelling ratio (SR) of the film. the strip with the mean used in TS calculations.
Similarly, five measurements were taken on each WVTR
sample, one at the center and four around the perimeter
2. Materials and methods and the mean values were used in WVP calculations.
2.1. Materials
2.4. Conditioning
Commercial grade Na-alginate (Product No.: 37094-
01) was purchased from Kanto Chemical Co. (Tokyo, Film characteristics were determined after all sample
Japan) and glycerin was purchased from Mallinckrodt films were preconditioned in a constant temperature
Baker Chemical (Phillipsburg, NJ). humidity chamber (Model FX 1077, Jeiotech Co., Ltd.,
Seoul, Korea) set at 25 C with 50% RH for at least 48 h
2.2. Preparation of films to adjust the moisture content.
where DL=LstandardLsample; Da=astandardasample; 2.8. Water solubility (WS) and swelling ratio (SR)
Db=bstandardbsample. Standard values for the white
plate were: L=96.86, a=0.02, and b=1.99, respec- To determine the effect of CaCl2 treatment on the
tively. Five measurements were taken on each film, one water resistance of alginate films, WS of each treated
at the center and four around the perimeter, and the film was measured according to the method of Rhim,
mean values were used. Gennadios, Weller, Cezeirat, and Hanna (1998). Three
randomly selected samples from each type of film were
2.6. Tensile strength and percentage elongation at break first dried at 105 C for 24 h to determine initial dry
matter. Additional three films were placed in a 50-ml
TS and E were evaluated with a Model 4465 Instron beaker containing 30 ml distilled water. After sealing the
Universal Testing Machine (Instron Engineering Cor- beaker mouth with aluminum foil, the beakers were
poration, Canton, MA). Initial grip separation was set placed in environmental chambers at 25 C and 80 C for
at 50 mm and cross-head speed was set at 500 mm/min. 24 h with occasional gentle stirring. Unsolubilized dry
TS (Pa) and E (%) were calculated using the following matter was determined by removing the film pieces from
relationships: the beakers, gently rinsing them with distilled water, and
then oven drying (105 C, 24 h) them. The weight of
TS ¼ Fmax =A; ð2Þ
water soluble matter was calculated by subtracting the
where Fmax is the maximum load for breaking film (N) weight of unsolubilized dry matter from the weight of
and A the cross-sectional area of the sample (i.e. initial dry matter and expressed as a fraction of the
thickness width) and initial dry matter content using following relationship:
Eð%Þ ¼ ðL=Lo Þ 100; ð3Þ WS ¼ ðSo SÞ=So ð5Þ
where Lo is the original length of the sample or initial where So is the initial dry matter which can be calculated
gage length (50 mm) and L=difference in the length at by initial sample weight multiplied by solid content, S
the moment of rupture. TS and E measurements for the unsolubilized dry matter. Film samples were
each type of film were replicated three times with weighed to the nearest 0.0001 g before and after drying.
individually prepared films as the replicated experimen- Dry matter and WS were determined in triplicate for
tal units and each replicate being the mean of seven each type of film.
tested sampling units taken from the same film. To determine the effect of solubilization water
temperature on WS and SR of water resistant alginate
2.7. Water vapor permeability films prepared using the immersion method in 3 g/100 ml
CaCl2 solution for 5 min, WS and SR of the film were
Water vapor permeability (WVP) (g m/m2 s Pa) was determined at 25 C, 50 C, 70 C, and 90 C using the
calculated as same film samples. SR of the films was determined
according to the method of Rhim, Park, Jung, and Park
WVP ¼ ðWVTR lÞ=Dp ð4Þ
(1997). Pre-weighed film samples were immersed into
where WVTR was measured water vapor transmission each temperature of water for 10 min, then removed
rate (g/m2 s) through a film, l was mean film thickness from the water and soaked the surface water with filter
(m) and Dp was partial water vapor pressure difference paper to measure the final weight. SR was expressed as a
(Pa) across the two sides of the film. fraction of increase in weight against initial weight of the
WVTR was determined gravimetrically using a film.
modified ASTM Method E 96-95 (ASTM, 1995). Film
specimens were mounted on poly(methyl methacrylate) 2.9. Sorption isotherms
cups filled with distilled water up to 1 cm from the film
underside. The cups were placed in an environmental Sorption isotherms of films were determined by the
chamber set at 25 C and 50% RH. A fan was operated static method (Wolf, Spiess, & Jung, 1985). Air-tight
within the chamber creating an air velocity of 198 m/min glass culture bottle (1 l) containing saturated salt
over the surface of the cups to remove permeating water solutions of LiCl, KC2 H3 O2 ; MgCl2 ; K2 CO3 ;
vapors. Weights of the cups were recorded every hour MgðNO3 Þ2 ; NaCl, KCl, and Na2 HPO4 for 0.11, 0.23,
for a period of 8 h. Steady state was reached after about 0.33, 0.43, 0.52, 0.75, 0.86, and 0.97 aw at 25 C (Labuza,
1 h. Slopes of the steady state (linear) portion of weight Kaanane, & Chen, 1985), respectively, were used to hold
loss versus times curves were determined by linear triplicate square samples (2 2 cm) in a receptacle made
regression to estimate WVTR. In calculating WVP, the of nylon net hanging over salt solutions. Bottles were
effect of resistance of the stagnant air layer between the kept in a constant temperature incubator at 25 C.
film undersides and the surface of water in cups was Samples were allowed to equilibriate with the environ-
corrected (Gennadios, Weller, & Gooding, 1994). ment inside the bottles and the samples were weighed
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Table 1
Hunter L, a, and b values and total color difference (DE) of alginate filmsa
Films L a b DE
c abc ab
Control film 87.570.1 0.3570.08 1.0270.20 9.4270.11b
Mixing film
0.04 g of CaCl2 87.370.2b 0.2770.02c 1.0870.06ab 9.8070.10cd
0.08 g of CaCl2 87.070.2a 0.2770.01c 0.8870.15a 9.9570.16d
0.12 g of CaCl2 87.270.1ab 0.2870.01c 0.8770.11a 9.7170.11c
Immersion film
1 g/100 ml CaCl2 soln 88.170.1d 0.4270.02a 1.0470.08ab 8.8270.08a
2 g/100 ml CaCl2 soln 87.670.2c 0.4170.06ab 1.0270.07ab 9.3070.20b
3 g/100 ml CaCl2 soln 87.570.0bc 0.4370.02a 1.1570.02ab 9.4570.01b
5 g/100 ml CaCl2 soln 87.270.2b 0.3370.06bc 1.2970.33b 9.6770.14c
a
Means of three replicates 7 standard deviations. Any two means in the same column followed by the same letter are not significantly (P > 0:05)
different by Duncan’s multiple range tests.
Table 4
Water solubility (WS) of alginate films at 25 C and 80 Ca
caused by the formation of cross-linking with calcium Equilibrium Moisture Content (g H2O/g solid)
ions bound with carboxyl groups on the surface of Control film
Mixed film (0.08 g CaCl 2 /4 g alginate)
alginate films. Reportedly, in order to react with 2
Immersion film (3 g/100 mL CaCl 2 soln)
calcium, alginate has to contain a certain proportion
of gululonic acid, and the gululonic acid monomers
must occur in series (Grant et al., 1973). Regions of 1
0.8
use coffee cups or soup bowls made of paper. Especially,
the water resistant edible film coated paper cups will be
0.6
a help to alleviate the environmental concerns on
Swelling Ratio nonbiodegradable plastic solid waste by providing
0.4 opportunity to replace polyethylene coated single-use
paper cups.
Water Solubility
0.2
0.0 Acknowledgements
20 30 40 50 60 70 80 90 100
Soaking Temperature (oC)
Support from the Ministry of Science and Technology
Fig. 2. Water solubility and swelling ratio of the alginate films (Republic of Korea) and Mokpo city enabled this
prepared by immersion in 3 g/100 ml CaCl2 solution for 5 min.
research.
materials with different water activities or coating
materials in such conditions as high temperature with
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