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Benefits
•
Standard hardware platform supports multi-unit •
Comprehensive services ensure rapid
operation, multi-product and multi-scale production implementation and optimized performance
maximizing the flexibility of high-value investments
•
Supports industry leading resins and devices such as
• F lexware® single-use assemblies provide ease- Fractogel® resin, Eshmuno® resin, ProSep® Ultra Plus
of-use, robust reproducibility and elimination of resin, and Pellicon® cassettes
carryover from previous batches
•
Full process automation enables you to easily and
consistently produce clinical and preclinical scale
quantities of high-value drug products
From prefilter
To drain
To prefilter
To recycle bag
From membrane outlet
To product recovery
2
Benefits
•
Gamma irradiated and ready to use, reducing
set-up time
•
Highly automated system increases robustness and
consistency of production processes
•
Reduced number of connections versus traditional
single-use, reducing risk of integrity failure
•
The main flow paths are 100% Integrity Tested
during manufacturing ensuring robust performance
•
Reduced dead legs maximizes product purity
& DF efficiency
3
System Hardware
The Mobius® FlexReady Solution with Flexware® Assem- Cart
blies for Chromatography and TFF are independent of The Cart is the heart of the system and houses the
application or scale, allowing production facilities to clamshell and automation software for all applications.
maximize the return on their investment. The automation software, Common Control Platform®
(CCP®), allows central control of all pumps and valves on
Designed for maximum portability, the system’s Cart the Cart and any connected carts. In addition, it permits
does not exceed the standard height and width of a application recipes to be edited and stored for multiple
door. In addition, the system has been designed to allow applications, reducing the need for multiple automation
a single technician to be able to manage, maintain and systems. At the Administrator access level, recipes can
switch applications via the use of accessories to lift be shared from one Cart to another via a mass storage
and store application components. device, which ensures outdated recipes are not used in
multi-system facilities.
The Mobius® FlexReady Solution with Flexware® Assem-
blies for Chromatography and TFF also uses a combination
This system, which is designed to operate in cGMP
of keyed assemblies and clear labeling to ensure that carts
facilities for clinical and commercial production
and Flexware® assemblies are easy to install, therefore
of therapeutic products, complies with GAMP 5
reducing the risk of leaks or loss of product.
recommendations for automation software and
fulfills FDA guideline 21 CFR Part 11 requirements
for electronic records and signatures.
Chromatography Configuration
Inlet Manifold
4
Pre and Post-Column and TFF Filtrate cleaning efforts and value of the product by choosing
Sensor Instrumentation between single-use or multi-use pre and post-column
The system gives production managers the option to sensors for chromatography and TFF filtrate instrumen-
choose multi or single-use sensors without having to tation. The UV and conductivity single-use sensors are
sacrifice performance in favor of reducing cleaning or factory calibrated and supplied with the Flexware®
risk of carryover. The performance characteristics of assemblies, reducing effort and risk of installation
single and multi-use sensors are the same giving you error. The pH probe can be used in the multi-use and
the flexibility to develop processes with one approach, single-use flow cell for maximum accuracy and flexibility.
and scale up with another sensor approach. The pH probe can be either cleaned or disposed of after
each batch as best suits the process.
TFF Configuration
Tank Cart
Cassette Holder
Cart
Inlet
Manifold Pump Cart
5
Clamshell Lift Clamshell Storage Rack
Chromabolt® Chromatography
Column (left)
QuikScale® Chromatography
Column (right)
6
Mobius® FlexReady Solution with Flexware® Assemblies for
Chromatography and TFF
Featuring Industry Leading Chromatography Media
(Affinity and Ion Exchange) and TFF Cassettes
Fractogel® Resin
Tentacle modified synthetic polymer resins for Pellicon® Cassettes
ion exchange, hydrophobic interaction, size These advanced, high-performance cassettes are
exclusion and metal chelate affinity ideal for today’s higher titer therapeutic antibodies
as well as the more demanding filtration processes
that require higher operating pressures, temperatures
and caustic cleaning regimes.
7
0.5 1.2
7 8 1.2
Presssure Drop
Pressure
Error %
7 0 8 1
1 12
0.8
12 0.8
-.5
0.6 0.6
120-1.0 120
120 120 0.4 0.4
Figure 1. (left) 100-1.5 100 0.2 0.2
Gradient %
100 100
Comparison of actual
Gradient %
Gradient %
80 -2.0 80 0 0
Gradient %
and programmed linear 80 0 80 100 120 80 0 2 4 6 8 10
20 40 60 0
gradients at 0.1 L /min. 60
60 Gradient % 60 Flow Rate (LPM)
60
Figure 2. (right) 40
40
40
Comparison of actual and 40
20
programmed step gradients 20 20
20
at 0.1 LPM. 0
0 7 0 8
0 0 10 20 30 40 50 60 70
0 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70
20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 Time (minutes)
Time (minutes) Time (minutes) Time (minutes)
Time (minutes) Time (minutes) Actual Gradient Programmed Gradient
dient 1 Gradient
Programmed
120
Actual Gradient 1 2 Gradient
Programmed
120 Actual Gradient 25
Programmed Gradient 120
radient Programmed Gradient Actual Gradient Programmed Gradient
100 100 100
Gradient % Gradient %
Gradient %Gradient %
%Gradient %
120
80
120 120
80
120 80
120
Figure 3. (left) 60
100
60
100 100
60
100 100
Comparison of actual
Gradient %
16 17
Gradient %
40
and
16 programmed linear 4080
80 17 80
40
80 80
Gradient
gradients at 8 L /min. 20
460
20
60 20
60
60 60
4
3.5 0
Figure 4. (right) 03.5
40 400
40
3 40 40 0
Comparison of actual and 30 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
2.520
programmed step gradients 202.5
Time (minutes)
20
20
Time (minutes) 20
at 4 L /min.
UV
2 Ac
UV
2
1.50 0 Actual Gradient Programmed Gradient 00 Actual Gradient Programmed Gradient 0
20 30 40 50 60 70 80 90 1.5 0
1 0 1010 2020 3030 4040 5050 6060 7070 8080 9090 00 20 20 40 30 6040
10 80 60100 70 12080
50 140
90 0
Time (minutes) 1 Time(minutes)
(minutes) Time (minutes)
0.5 Time
0.5
radient Programmed Gradient 0 Actual
Actual Gradient Programmed
Gradient Programmed Gradient
Gradient Actual Gradient
Actual Gradient Programmed Gradient
Programmed Gradient Ac
0
20 30 40 50 60 70 0 10 20 30 40 50 60 70
20 30 40 50 60 70 0 10 20 30 40 50 60 70
Column Volumes Column16Volumes 17
Column Volumes Column Volumes
ale Bench Scale Process Scale Bench Scale
Scale Bench3Scale Process Scale Bench4Scale
3.5
42.5
4 3
Chromatography
4
3.5
Scalability
46
Figure 5. 2.0
2.5 2.0
3 2 3
Process performance 3 Figure 2 5 demonstrates loading and elution profiles
1.5 1.5
2.51.5 2.5
comparison with obtained
1.0 using a bench-scale system and the
1.5
bench scale 1.0
UV
UV
2 1 2
1
1.5 .5
Mobius®
1.5
FlexReady Solution with Flexware®
0.5
.5 0.5
1
Error%%
Error %
Error %
1 0 10
0 0
Error
0-.5
0.5 0.5
-.5
-.5 -.5
0 Protein 0
-1 -1 -1 A chromatography was carried out using the
-1.0 -1.0
0
-1.5 10 20 30 40 50 60 70 -1.5 0 10 20 30 40 50 60 70
-2 -2 2.2 L-1.5
/min system to capture a monoclonal antibody
Column Volumes -2 Column Volumes -1.5
from a clarified cell culture harvest. A QuikScale®
-3-2.5 Process Scale Bench Scale -2.0
-2.5 Process Scale Bench Scale -2.0
40 60 80 100 120 0 0 20 20 40 40 60 60 80 80 100100 120120 100 mm00 column1020 was20 packed
30
40 40with
60 50ProSep®
80 Ultra
60 70 100Plus
80 120
90 0
Gradient % Gradient
Gradient %% media (bed height =Programmed
20 cm). TheGradient
Gradient capture
% %step was
100) Error (10-90) Error
Error (0-100)
(0-100) Error
Error (10-90)
(10-90) executed at a residence
Error (0-100) time(10-90)
Error of 3 minutes. Figure
5 illustrates the chromatograms obtained from the
9 9 10 process on both a bench scale10 11and 2.2 L/min system.
32.5 The alignment
2.5
2.5 of the chromatograms on the x-axis 2.5
2 demonstrates
22 that a bench-scale process can be 2
21.5 1.5
1.5 1.5
successfully scaled up using the 2.2 L/min system.
1 11 1
1
.5 .5
.5 .5
Error %
%
Error %
Error %
Error %
0 00 0
0
Error
Tangential
-1 -1
Flow Filtration System Performance
-.5
-1
-1
-.5
-.5 -.5
-1
-1.5 -1.5
-1.5 -1.5
The Mobius®
-2 FlexReady Solution with Flexware® Assem-
-2 addition
-2
-2
to the feed pump and retentate valve control -2
blies -3for
-2.5 Tangential Flow Filtration is optimized and loops,
-2.5
-2.5 the system also includes an automated flow -2.5
40 60 80 100 120 validated 0 for a20feed flow
0 20
40 capacity
40
60 up to 80
60 4080L /min.
100 and120
100 120 control valve on
0
0 20 the filtrate
20 40 line60
40 to enable
60 80open 100
80 UF and120
100 120 0
Gradient % a membrane holder that can Gradient %
accommodate
Gradient % from 0.5 to Gradient
Gradient %%
MF operations, increasing the overall flexibility for
100) Error (10-90) Error (0-100) Error (10-90) Error (0-100)
Error (0-100) Error (10-90)
Error (10-90) E
10.0 m2 ofError (0-100)
Pellicon® Error (10-90)
devices, making it suitable to a wide clinical development and manufacturing facilities.
range of concentration and diafiltration processes. In
13 1314 1514
8 2.0 2.0
2.0
1.8 1.8
1.51.8 1.61.8 1.6
Tangential Flow Filtration System Performance
The Mobius® FlexReady Solution with Flexware® Assem- The system includes several unique design features that
blies for Tangential Flow Filtration is optimized and make it especially suited to demanding final concentration
validated for a feed flow capacity up to 40 L /min. and and buffer exchange applications where the ability to
a membrane holder that can accommodate from 0.5 to accommodate elevated protein viscosity, low final volume,
2.5 m2 of Pellicon® devices, making it suitable to a wide and high purity requirements is key to process success.
range of concentration and diafiltration processes. In Feed pump capability and line pressure drop were tested
addition to the feed pump and retentate valve control with solutions up to 40 cP, giving you confidence in
loops, the system also includes an automated flow your operation as protein concentration increases. The
control valve on the filtrate line to enable open UF recycle container and flowpath were designed to enable
and MF operations, increasing the overall flexibility for recirculation at process flow rates with a minimum
clinical development and manufacturing facilities. product volume while maintaining adequate mixing and
avoiding vortexing or air entrainment (Figure 6).
A variety of recycle vessel configurations are available
with the Mobius® FlexReady Solution to provide
The Flexware® assembly includes innovative valving where
maximum process capability. In addition to different
the transfer and product recovery lines intersect with the
vessel volumes, users can select a plastic carrier or a
recirculation flowpath. By replicating the functionality
double-jacketed carrier, depending on whether or not
of traditional stainless steel zerostatic valves, deadlegs are
temperature control is required. All recycle vessels come
eliminated in the critical product path to maintain product
with integrated load cells, mixer, and temperature sensor,
purity and enable highly effective buffer exchange for
and have been designed such that the containers can be
demanding final UFDF operations (Figure 7).
easily and accurately installed by a single operator. For
even greater plant flexibility, the recycle vessel skids have
a built-in “stand-alone” setting where they can be used
as a mix container decoupled from the TFF system.
Figure 6.
Product Yield and Dilution versus Buffer Displacement Volume Minimum Working Protein YieldVolume and Mass Balance for two Produc
of TF-2SRecovery
versus Feed Flow
Recovery of 2 L of 50 g/L hlgG from TFF system after concentration with 1.1 m² 30kD Pellicon® 3 Cassettes with Ultracel® Membrane
of 2 L of 50 g/L hlgG from TFF system after concentration with 1.1 m² 30kD Pel
Minimum Woking Volume versus Feed Flow Rate
Data reflects working with no membranes installed - add 90mL per 0.5 m2 of membrane 100
100 100 Rate at 20 cP not including
Final Pool Concentration [% of target]
cassette
90 holdup volume (left)
2.5
95 95 80
Minimum Working Volume [L]
2.0 70
90 90
Figure
60 7.
Yield [%]
1.5
85 85 Innovative
50 flowpath provides
Zero-Deadleg
40 Valving for
1.0
80 80
excellent Buffer Exchange
30
and Purity (right)
20
0.5
75 75
0 100 200 300 400 500 600 10
0.0 Buffer Displacement Volume [mL] 0
0 2 4 6 8 10 12 14 16 18 20 Yield Concentration Air Blowdown Buff
Feed Flow Rate [L/min] Recovery from Recycle Displacem
Bag and Feed Tubing Tubing an
9
At the end of concentration and diafiltration operations, flowpath lines and membrane channels (Figures 8 and 9).
achieving maximum recovery of product from the This provides flexibility for users who can select a product
system is essential for process success. A straightforward recovery strategy that is most in line with their specific
sequence of steps has been developed to maximize process objectives, knowing that either choice will result
product yield during recovery. The method can be carried in success.
out using either air or buffer to displace product from the
d Dilution versus Buffer Displacement Volume Protein Yield and Mass Balance for two Product Recovery Methods
F system after concentration with 1.1 m² 30kD Pellicon® 3 Cassettes with Ultracel® Membrane
Recovery of 2 L of 50 g/L hlgG from TFF system after concentration with 1.1 m² 30kD Pellicon® 3 Cassettes with Ultracel® Membrane
90 Data reflects working with no membranes installed - add 90mL per 0.5 m2 of membrane 100
100 100
90
90 90
50
Minimum WorkingYield
85 60
Yield [%]
40 1.5 50
85 85
80 30 40
1.0
20 80 80 30
75
200 300 400 500 600 10 20
0.5
75 75
uffer Displacement Volume [mL] 0 0 100 200 300 400 500 600 10
Yield Concentration Air Blowdown Buffer Displacement
0.0 Buffer Displacement Volume [mL] 0
0 Recovery
2 4
from 6
Recycle 8 10 Displacement
12 14 from
16 Retentate
18 20 Yield Concentration
Bag and Feed Tubing Tubing and Membrane Channels
Feed Flow Rate [L/min]
Figure 8. Figure 9.
Proven Methodology for High Product Recovery Product Dilution during Recovery with Buffer can be
Using Air or Buffer Displacement using TF-2S Minimized while Achieving High Product Yield
10
The Provantage® implementation The support includes one on-site visit by a qualified field
service engineer to perform the Site Acceptance Test,
service approach Installation and Operational Qualification Protocol in
Our approach revolves around your specific needs and compliance with cGMP regulations, and verification of:
requirements so that we can best address your concerns.
• System documentation and identification
The Provantage® Implementation services for Mobius®
• Instrument and component installation
FlexReady Solution with Flexware® assemblies for
Chromatography and TFF are tailored to solving your • Electrical and pneumatic specifications
challenges, saving you significant time.
• Instrument transmitter and converter settings
To help us understand your specific needs, we will
• Software and pump frequency drivers
send you an application questionnaire that will inquire
about your process requirements. Once we receive In addition, all of the controllers, alarms, graphical
the completed questionnaire, we will send you the interfaces, bubble trap level switches, critical alarms,
appropriate protocols for your qualifications service. minimum/maximum flow rates of the pumps and
valves are verified and tested.
Our team of experts will meet your team so that
together we can determine who will be servicing As a pre-requisite to the SAT, IQ/OQ service, our field
your product onsite. service engineers can install and start the system, as
well as run tests.
In addition, we will send you a letter prior to the service,
listing all of the tools, materials and expendables you
will need to prepare before our engineer arrives. Operator training
Once the implementation service has been performed, While we have some of the most knowledgeable Service
our engineer will create an intervention report for Engineers in the industry, our most beneficial service
your approval and signature. may be training your people. This is especially true if
you experience high turnover or a rapid ramp-up.
11
CCP® Recipe design Support for performance qualification
Every process is unique and to ensure that your system Performing the qualification of your whole process
is optimised to deliver the best seperation or recovery with new equipment can be challenging. To help with
performance, our biomanufacturing engineers will trans- this step, our biomanufacturing engineers can assist
late your process into your own CCP® recipe in order to you with targeted advice, in order to allow you to
maximise the performance of your Mobius® FlexReady focus on your own process.
system with Flexware® assemblies to your process
The support includes one on-site visit by a trained
biomanufacturing engineer to assist you while you
perform your qualification, preparation of the equipment,
CCP® Training
dry run your process recipe, and support
If your system will be used in process development
for real run during the qualification, for which you
or support many different moleculesand and need to
will remain the owner.
rapidly adapt your Mobius® FlexReady system with
Flexware® assemblies to new process characteristics,
our biomanufacturing engineers can also provide you
with a specific training, including a hands-on session
so that you are able to create and manage your own
recipes and system.
Services packages
We offer a wide range of comprehensive packages to meet your unique manufacturing requirements,
resulting in peace of mind and maximum operational flexibility.
CCP® Recipe
SAT IQ/OQ Operator training Design CCP® Training Support for PQ
Qualification package
non-cGMP
• •
Qualification package GMP
• • • •
Single molecule non cGMP
package
• • • •
Multi Molecule cGMP package
• • • •
Single Molecule cGMP package
• • • • •
Full cGMP package
• • • • • •
Full cGMP Package is designed for 2 to 4 attendees at manufacturing site and delivered by a Qualified Field Service Engineer and/or a Biomanufacturing
Science Engineer. Upon completion a Certificate of Achievement will be delivered.
12
General Specifications
Pressure Rating Up to 4 bar (58 psi)
Utility Requirements Compressed air: 6 bar minimum (oil free). Maximum consumption: 4 L/min
Electrical supply1; 110/240 @ 50/60 Hz., 1 phase (TF3S Pump Cart requires
additional 3 Phase supply)
Power consumption: 1.1 kVA (TF3S 3.7 kVA)
Electrical cable with CN, EU, JP, NA or UK plugs delivered with
the system
Wetted Materials PureFlex™ film, Platinum cured silicone tubing, PE fittings and Inline
*Not on TFF Sampler**, Polysulfone flow cell (SUC) and TFF cassette/ Liner**, PP TC con-
**TFF Only nections, Polysulfone connections, SS316 L (flowmeters* and conductivity
pins on SUC), PP pump body, Santoprene® pump diaphragms, EPDM pump
non-return valve, quartz UV cell windows , PFA* (flow meter body), USP
Class VI, Animal Free or EMEA/410/01 compliant.
Electrical Enclosure IP 65
Chromatography Specifications
Flow Rate 0.1 - 2.2 L/min & 1.6 – 8.0 L/min
13
TFF Specifications
Membrane Holder Capacity 0.5 to 5.0 m² & 2.0 to 10.0 m²
Pipe Work Inside Diameter TF - 2S 3/4 in. (Inlet Manifold), 5/8 in.
(recirculation loop), ½ in. (Filtrate & Diafiltration lines), 3/8 in.
(Product Recovery & Drains) ID
TF - 3S 3/4 in. (Inlet Manifold), 3/4 in. (recirculation loop), 5/8
in. (Filtrate & Diafiltration lines), 1/2 in. (Product Recovery &
Drains) ID
Outlet Ports 1 drain, 1 Recovery, 1 Filtrate
14
Ordering Information
Description Catalogue No.
Mobius® FlexReady Core Hardware
Please contact your sales representative
Flexware® Assemblies
Please contact your sales representative
Accessories
Clamshell Lift for Clamshell Exchange CLAMLIFT
Clamshell Storage Rack for up to 4 Clamshells CLAMST0R
Chromatography 2.2 L /min Clamshell CLAMXM1
Chromatography 8.0 L /min Clamshell CLAMXM3
TFF 2.5 m2 Clamshell CLAMTF2S
TFF 5.0m2 Clamshell CLAMTF3S
Single Pass TFF Diverter Plate XXSPTFFPLATE
Chromatography Media
All resins and membrane adsorbers must be purchased separately.
See data sheets for ordering information.
Chromatography system
Services Packages Catalogue No.
Mobius® FlexReady Solution with Flexware® assemblies for SSASCIMP1
Chromatography Qualification package non-GMP
Mobius® FlexReady Solution with Flexware® assemblies for SSASCIMP2
Chromatography Qualification package GMP
Mobius® FlexReady Solution with Flexware® assemblies for SSASCIMP5
Chromatography Single molecule non cGMP package
Mobius® FlexReady Solution with Flexware® assemblies for SSASCIMP6
Chromatography Multi molecule non cGMP package
Mobius® FlexReady Solution with Flexware® assemblies for SSASCIMP7
Chromatography Single molecule cGMP package
Mobius® FlexReady Solution with Flexware® assemblies for SSASCIMP8
Chromatography Full cGMP package
TFF system
Services Packages Catalogue No.
Mobius® FlexReady Solution with Flexware® assemblies for SSASTIMP1
TFF Qualification package non-cGMP
Mobius® FlexReady Solution with Flexware® assemblies for SSASTIMP2
TFF Qualification package cGMP
Mobius® FlexReady Solution with Flexware® assemblies for SSASTIMP5
TFF Single molecule non cGMP package
Mobius® FlexReady Solution with Flexware® assemblies for SSASTIMP6
TFF Multi molecule non cGMP package
Mobius® FlexReady Solution with Flexware® assemblies for SSASTIMP7
TFF Single molecule cGMP package
Mobius® FlexReady Solution with Flexware® assemblies for SSASTIMP8
TFF Full cGMP package
15
References
FDA Guidance for Industry Process Validation:
General Principles and Practices - January 2011
www.emdmillipore.com
EMD Millipore, the M mark, Mobius, Common Control Platform, CCP, Flexware, Eshmuno, Fractogel,
ProSep, Pellicon, and QuikScale are registered trademarks of Merck KGaA, Darmstadt, Germany.
PureFlex is a trademark of Merck KGaA, Darmstadt, Germany. Santoprene is a registered trademark of
Advanced Elastomer Systems, L.P. Lit No. DS2251EN00 Version 6.0 PS-SBU-12-06693 02/2016
© 2016 EMD Millipore Corporation, Billerica, MA USA. All rights reserved.