Questionnaire for complete grinding circuits

Please select language: English

Please select type of modernisation: Complete grinding circuits

Type of product: cement

Company:
Plant:
Contact:
Address:

Christian Pfeiffer Maschinenfabrik GmbH

Sudhofer Weg 110-112
59269 Beckum
phone: +49 (0)2521 - 849 - 00
fax: +49 (0)2521 - 849 - 123
e-mail: office@christianpfeiffer.de
homepage:http://www.christianpfeiffer.de

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 Christian Pfeiffer Maschinenfabrik GmbH
Sudhofer Weg 110-112
59269 Beckum
phone: +49 (0)2521 - 849 - 00
fax: +49 (0)2521 - 849 - 123
e-mail: office@christianpfeiffer.de
homepage:http://www.christianpfeiffer.de

GENERAL DATA OF PLANT

Country:

Elevation above sea level: m

Ambient temperatures: min: °C

max: °C

average: °C

Air humidity at average ambient temperature: %

Power supply: Frequency: Hz

Medium voltage: V

>= kW

Low voltage: V

>= kW

Control voltage: V / DC

V / AC

Control system (PLC): yes

Brand:

Type:

Year of installation:

analog signals: 1
current

range: mA

Remarks:

GENERAL DATA OF GRINDING CIRCUIT

Name of mill circuit:

Grinding process: dry

Grinding circuit: closed

Pre-grinding system: none

Feed to mill: gravimetric

automatic

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 Control concept: automatic

###
feed to mill = constant

Current of bucket elevator: no max. A

Weighing of separator rejects: no

Mill power: no 2

Sound level (electrical ear): no 2

Other: no

DATA OF MILL

GENERAL DATA

Brand of mill:

Year of construction:

Number of grinding chambers two2

Material discharge end discharge

Rotation of mill counter-clockwise looking from inlet to discharge

number of rotations: min-1

GEOMETRICAL DATA

Length of mill shell: mm

Inside diameter of mill shell: mm

Diameter of material inlet: mm

Clearance 1st compartment: mm

Effective grinding length 1st chamber: mm

Clearance 2nd compartment: mm

Effective grinding length 2nd chamber: mm

Diameter of material outlet: mm

MILL DRIVE / MILL BEARING

Type of drive: Central drive

Type of mill bearing: Trunnion bearing

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 Installed motor power: kW

Absorbed motor power (counter reading): kW

Voltage: V

Frequency: Hz

Current: A

Power factor of motor: cos j

GRINDING MEDIA
Actual grinding media composition

Brand:

Manufacturing method cast

1st compartment 2nd compartment 3rd compartment

Ø [mm] Mass [t] Ø [mm] Mass [t] Ø [mm] Mass [t]

Total mass: 0.0 t Total mass: 0.0 t Total mass: 0.0 t

Volume load: Volume load: Volume load:
Wear rate: Wear rate: Wear rate:

MILL HEAD LINING - INLET

Brand:

Filling piece: no

Mill head: straight

Number of rings: 5 5

outer ring 2. ring 3. ring 4. ring inner ring

[1] [2] [3] [4] [5]
Number of plates [-]:
Nominal thickness [mm]:
Actual average thickness [m

Highest wear rate at ring: 4

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 4

Material:

Manufacturing method: cast

Date of commissioning:

Operating time: h

Expected life time: h

Remarks: Please attach picture / sketch of wear

INTERMEDIATE DIAPHRAGM - ÜTW

between first and second grinding chamber

DIAPHRAGM STRUCTURE

Type/ Generation:

Brand:

Date of commissioning:

Material flow control no

Operating time: h

Width of diaphragm on mill shell: mm

Diameter of center opening: mm

SLOTTED PLATES

Brand:

Filling piece: no

Number of rings: 5 5

outer ring 2. ring 3. ring 4. ring inner ring

[1] [2] [3] [4] [5]
Number of plates [-]:
Nominal thickness [mm]:
Actual average thickness [m

Highest wear rate at ring: 4

Slot width: mm

Direction of slots: radial

Material:

cast

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 Manufacturing method: cast

Date of commissioning:

Operating time: h

Expected life time: h

Remarks: Please attach pictures / sketch / drawing

BACKSIDE PLATES

Brand:

Filling piece: no

Number of rings: 5 5

outer ring 2. ring 3. ring 4. ring inner ring

[1] [2] [3] [4] [5]
Number of plates [-]:
Nominal thickness [mm]:
Actual average thickness [m
Slot width [mm]:

Highest wear rate at ring: 4

Material:

Manufacturing method: cast

Date of commissioning:

Operating time: h

Expected life time: h

Remarks: Please attach pictures / sketch / drawing

DISCHARGE DIAPHRAGM - ATW

DIAPHRAGM STRUCTURE

Type/ Generation:

Brand:

Date of commissioning:

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 Operating time: h

Width of diaphragm on mill shell: mm

Diameter of center opening: mm

SLOTTED PLATES

Brand:

Filling piece: no

Number of rings: 5 5

outer ring 2. ring 3. ring 4. ring inner ring

[1] [2] [3] [4] [5]
Number of plates [-]:
Nominal thickness [mm]:
Actual average thickness [m

Highest wear rate at ring: 4

Slot width: mm

Direction of slots: radial

Material:

Manufacturing method: cast

Date of commissioning:

Operating time: h

Expected life time: h

Remarks: Please attach pictures / sketch / drawing

LINING 1st COMPARTMENT

grinding chamber

Brand:

Type:

Design:

Fastening system: bolted

Effective grinding length: m

Number of lining plates - mill axial direction:

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 Number of plates per ring:

Number of lifter plates per ring:

Special plates at first ring: no

Special plates at manhole: no

Other special plates: no

Backing: other

Nominal thickness of plates: mm

Actual thickness at chamber inlet: mm

Actual thickness at middle of chamber: mm

Actual thickness at end of chamber: mm

Average height of lifters: mm

Material:

Date of commissioning:

Operating time: h

Expected life time: h

Remarks: Please attach pictures / sketch / drawing

LINING 2nd COMPARTMENT

grinding chamber

Brand:

Type:

Design:

Fastening system: bolted

Effective grinding length: m

Number of lining plates - mill axial direction:

Number of plates per ring:

Number of lifter plates per ring:

Special plates at first ring: no

Special plates at manhole: no

Other special plates: no

Backing: rubber

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 rubber

Nominal thickness of plates: mm

Actual thickness at chamber inlet: mm

Actual thickness at middle of chamber: mm

Actual thickness at end of chamber: mm

Average height of lifters: mm

Material:

Date of commissioning:

Operating time: h

Expected life time: h

Remarks: Please attach pictures / sketch / drawing

MILL FILTER

Type of filter:

Brand:

Date of commissioning:

Design filter size: Nm³/h

Am³/h

at operating temperature: °C

Pre-collector: no2

Filterproduct to: 2 elevator

Bucket

Suction at: [daPa] [°C]

Mill inlet:
Mill outlet:
Filter inlet:
Filter outlet:
Fan inlet:

Designed pressure drop of fan: daPa

Designed air flow of fan: Am³/h

at temperature: °C

Installed motor power of fan: kW

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 Remarks:

DATA SEPARATOR

Type:

Brand:

Design air flow: Am³/h

at temperature: °C

Date of commissioning:

Collection of fines: Cyclone

Type of filter:

Brand:

Design filter size: Am³/h

at operating temperature: °C

Suction at filter inlet: daPa

Suction at filter outlet daPa

Designed pressure drop of fan: daPa

Designed air flow of fan: Am³/h

at temperature: °C

Installed motor power of fan: kW

Date of commissioning:

Separation air circuit: 1

closed

Production rate Fineness / Blaine Feed to separator:

[t/h] [cm²/g] [t/h]
Actual production:
Max. production:

Separation air flow: Am³/h

at operating temperature: °C

Specific load [fines [kg] / air flow [Am³]): kg/Am³

Installed motor power separator: kW

Absorbed motor power separator: kW

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 Installed motor power fan: kW

Absorbed motor power fan: kW

Residue: Fineness / Blaine

Fineness of:
90µm 63µm 45µm [cm²/g]
Separator feed:
Separator rejects:
Separator fines:
Finish product:
Mill filter discharge:
Separator filter discharge:

Remarks: Please attach flow sheet / tromp-curve analysis

MILL FEEDING MATERIAL

Cement types:
Product: 1 2 3 4 5
[%] [%] [%] [%] [%]
Type:
Clinker:
Gypsum:
Limestone:
Puzzolana:
Slag:

Standard:

Feed properties

Feed properties
Average Max. Average Max. Max. feed
moisture moisture temperature temperature size
[M%] [M%] [°C] [°C] [mm]
Clinker:
Gypsum:
Limestone:
Puzzolana:
Slag:
0
0

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 Specific parameter

Feed properties
Grindability Bulk density Quartz -
acc. Zeisel content
at
3000cm²/g
Component: [kWh/t] [t/m³] [M%]

0
0
0
0
0
0

Transport equipment

CIRCULATING BUCKET ELEVATOR

Max. conveying capacity: t/h

Installed power: kW

Absorbed power: kW

FINISH PRODUCT TRANSPORT

Max. conveying capacity: t/h

Finish Product

Product: 1 2 3 4 5
Type: 0 0 0 0 0
Percent of Total Production [%]:
Production rate [t/h]:
Fineness acc. Blaine: [cm²/g]
Residue on 45µm: [m%]:
Circulation load (Sep.-Feed/Sep.- ###
Fines):
Spec. energy consumption (mill counter) [kWh/t]:
Product temperature mill outlet [°C]:
Product temperature cooler outlet [°C]:
Water spray [l/h]:
Grinding aid:
ml/t

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 Grinding aid consumption: ml/t ###

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