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Atlas Copco

Fluids and Lubricating Greases

PM No. 9853 1213 01g


2015-11
© Copyright 2015, Atlas Copco Rock Drills AB, Sweden
All product names used in these publications are trademarks of Atlas Copco and so are the property
of Atlas Copco. Any unauthorized use or copying of the contents or any part thereof is prohibited.
Illustrations and photographs may show equipment with ancillary equipment. Specifications and other
details are supplied without liability. Specifications and equipment are subject to change without
notice. Please consult the Atlas Copco Customer Center for specific information.

Original Instructions

Atlas Copco Rock Drills AB

SE-70191 Örebro, Sweden


Contents

1 Lubricating Oils, Lubricating Greases and Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Temperature Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Underground Drill Rigs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.1 Lubricating Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.2 Lubricating Greases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.3 Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3.4 Contact Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Loading, Hauling & Dumping Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.1 Lubricating Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.2 Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5.1 Lubricating Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5.2 Lubricating Greases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5.3 Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 Propellants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Diesel Fuel and Low Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Diesel Engines - Including Stage III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4 Stage III B Diesel Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

1 Lubricating Oils, Lubricating Greases


and Coolants

1.1 Introduction
Atlas Copco fluids (oils, greases and coolants) are specifically made for Atlas Copco
equipment. Using these products creates optimal machine condition and minimizes
breakdowns. Correct grade selection of lubricating oils, lubricating greases and cool-
ants improves and extends the efficiency and service life of vehicle components.

In addition to these product recommendations, the following apply:

• Never mix lubricating oils, lubricating greases or coolants of a different type or


grade.
• Dispose of surplus oil in an environmentally-friendly manner, as recommended
by proper environmental authorities.
• If in doubt, contact your local Atlas Copco representative.

1.2 Temperature Zones


All fluids pertain to an intended temperature zone. The figure below displays three
different temperature zones and their respective temperature range.
1250 0309 83

Figure 1 Temperature Zones

Temperature Zone Temperature Range [°C] Temperature Range [°F]

Arctic -30 to 0 -22 to 32

Normal -10 to 30 14 to 86

Tropical 20 to 60 68 to 140

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Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

1.3 Underground Drill Rigs

1.3.1 Lubricating Oils

Boltec and Boomer


Product Boltec Boomer

M-Series/ L-Series

M-Series/ L-Series

E-Series/ WE/ XE

M1 L/ S1 D-DH
281 DC15/ 282
195/ 352/ 353

S1 D/ S1 L

K41/ K41X
281 DC10
T1 D/ 104
E-Series

WL/ XL
S/ SL

U1 C
235
UC

Reeling Unit Gearbox 100

Upbox/Dropbox Gearbox N/A Gearbox 100 / 200


100 / 200

Drive Axle Drive Axle 300

Rotation Unit N/A Rotation N/A Rotation N/A


Unit 100 Unit 100

Gearbox N/A Gearbox 150 / 250 N/A

Compressor PAROIL M / S xtreme

Rock Drill Rock Drill 100 / COP OIL

Hydraulic Hydraulic 100, 120, 200, 220, 300

Coolant Coolant N/A Coolant 100 N/A Coolant 100


100

Engine Engine 100 / 200

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Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

Scaletec, Cabletec and Simba


Product Scaletec Cabletec Simba

(except M7 C/ ME7 C/ W7 C)
L-Series/ M-Series/ W-series

E7 C/ M7 C/ ME7 C/ W7 C

1252/ 1253/ 1254/ 1257/


257/ 264-ITH/ S7 D

1354/ 364-ITH
LC/ MC

157
LC

Reeling Unit Gearbox 100

Upbox/Dropbox N/A Gearbox


100 / 200

Drive Axle Drive Axle 300

Rotation Unit N/A Rotation N/A Rotation N/A


Unit 100 Unit 100

Gearbox Gearbox 150 / 250 N/A Gearbox N/A


150 / 250

Compressor PAROIL M / S xtreme

Rock Drill/ N/A Rock Drill 100, COP OIL


ITH Hammer

Hydraulic Hydraulic 100, 120, 200, 220, 300

Coolant Coolant 100 N/A

Engine Engine 100, 200

Other Components
Component Specification

Cat Pump Hydraulic 300

Booster Compressor PAROIL S

High Pressure Water Pump (Simba W-series) Castrol Optigear BM320

BUT4 Boom Body Drive Axle 300

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Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

1.3.2 Lubricating Greases

Note
Most components of the machine are lubricated with Grease 100. However, there
are some components that require special grease in accordance with the specifica-
tions below.

Boomer
Component Specification

General Grease Grease 100

Rock Drill COP Grease

Boom Grease Nipples Grease 100

Threaded Joints Molycote 1000, thread friction coefficient: 0.11 mm

Lift Console Grease Nipples Grease 100

Threaded Joints Molycote 1000, thread friction coefficient: 0.11 mm

Rotation Unit Grease 100

Simba
Component Specification

General Grease Grease 100

Rock Drill COP Grease

DHR Shell Gadus S3V 550 L1

Boom/ Grease Nipples Grease 100


Positioning Unit
Threaded Joints Molycote 1000, thread friction coefficient: 0.11 mm

Rotation Unit Grease 100

Boltec
Component Specification

General Grease Grease 100

Rock Drill COP Grease

Boom Grease Nipples Grease 100

Threaded Joints Molycote 1000, thread friction coefficient: 0.11 mm

Gear Case Statoil Greaseway LIX 400

Rotation Unit Grease 100

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1 Lubricating Oils, Lubricating Greases and Coolants

Cabletec
Component Specification

General Grease Grease 100

Rock Drill COP Grease

Boom Grease Nipples Grease 100

Threaded Joints Molycote 1000, thread friction coefficient: 0.11 mm

Rotation Unit Grease 100

Scaletec

Component Specification

General Grease Grease 100

Boom Grease Nipples Grease 100

Gear Case Statoil Greaseway LIX 400

Hydraulic Breaker Chisel COP Grease

1.3.3 Coolants

Component Coolants

Cooling System, Diesel Engine Coolant 100

Air Conditioning R134a

1.3.4 Contact Grease

Component Specification

Electrical contacts Contact grease fortified with a high level of rust, corro-
• Contact grease should not be used on sealed water- sion and oxidation inhibitors
tight connectors NLGI Number: 1-2
• Contact grease may be used sparingly on sealed Drop Point: 200 ºC
non-watertight connectors Operating Temperature: -40 to 130 ºC
• Contact grease should be used on open connectors

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Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

1.4 Loading, Hauling & Dumping Equipment

1.4.1 Lubricating Oils

Electrical and Diesel Scooptram


Product Electrical Scooptram Diesel Scooptram

ST1530/ ST1520 MKII


ST2D/ ST2DR/ ST2G/

ST400LP/ ST600LP

ST710/ ST7/ST7LP
ST1020/ ST1030/
EST2D/ EST3.5

ST8B/ ST8C
ST1030LP
EST1030

ST1520

ST7.5Z

ST14

ST18
General Grease Grease 100/110

Upbox/Dropbox Gearbox N/A Gearbox N/A Hydrau- * Drive Axle


100, 200 100, 200 lic 150 100

Gearbox Hydraulic Gearbox 150, Hydraulic Gearbox 150, 250 Hydraulic 150 *
150 250 150

Drive Axle Drive Axle 100, 200, 300 Drive Axle


100

Hydraulic Hydraulic 150 Hydraulic


100

Coolant N/A Coolant 100

Engine N/A Engine 100, 200

Brake Cooling N/A Hydraulic


150

*Minimum requirements: Dexron 3

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1 Lubricating Oils, Lubricating Greases and Coolants

Coaltram and Minetruck

Product Coaltram Minetruck

MT431B/ MT436B/

MT5010/ MT5020/
MT2000/ MT2010
CT10/ CT13

MT436LP

MT6020
MT42
General Grease Grease 100/110

Upbox/Dropbox Gearbox 100, 200 N/A Gearbox 100, 200

Gearbox Gearbox 150, 250

Drive Axle Drive Axle 100, 200, 300

Hydraulic Hydraulic 150

Coolant Coolant 100

Engine Engine 100, 200

1.4.2 Coolants
Component Coolants

Air Conditioning R134a

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Fluids and Lubricating Greases
1 Lubricating Oils, Lubricating Greases and Coolants

1.5 Specifications
Atlas Copco Fluids (oils, greases and coolants) are specifically made for Atlas
Copco equipment. The table below, shows the range of products developed for Atlas
Copco Underground Rock Excavation. If other fluids are used other than Atlas
Copco fluids, the minimum requirements listed in the table below must met to ensure
optimal machine condition and to minimize breakdowns. Please refer to “Tempera-
ture Zones” on page 3.

1.5.1 Lubricating Oils


Description Temperature Zone Biodegradable Viscosity Minimum Requirements

Engine 100 Normal/Tropical No 15W/40 API CJ-4

Engine 110 Normal/Tropical No 15W/40 API CJ-4

Engine 200 Arctic No 10W/40 API CJ-4

Engine 210 Arctic No 5W/40 API CJ-4

Hydraulic 100 Normal No ISO VG 46 Min VI 140,


DIN 51524 Parts 3 HVLP

Hydraulic 120 Normal Yes ISO VG 46 ISO 15380 HEES

Hydraulic 150 Normal No 10W/30 Wet Brake Discs Application, JDM-


J20C

Hydraulic 170 Normal No ISO VG 46 Min VI 160, Cinncinnati P-70

Hydraulic 180 Normal/Tropical No ISO VG 32 DIN 51524, Denison HF-0, -1. -2DIN

Hydraulic 200 Arctic No ISO VG 32 Min VI 140


DIN 51524 Parts 3 HVLP

Hydraulic 220 Arctic Yes ISO VG 32 ISO 15380 HEES

Hydraulic 230 Arctic No ISO VG 32 Denison HF-0, Cinncinnati P-68

Hydraulic 240 Normal/Tropical No ISO VG 46 Denison HF-0, Cinncinnati P-70

Hydraulic 300 Tropical No ISO VG 68 Min VI 140,


DIN 51524 Parts 3 HVLP

Rock Drill 100 Normal No ISO VG 100 ASTM 2783 min 200 kg

COP OIL All Yes - Contact Atlas Copco

Gearbox 100 Normal/Tropical No 80W/90 API GL-5

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1 Lubricating Oils, Lubricating Greases and Coolants

Lubricating Oils (Continued)

Description Temperature Zone Biodegradable Viscosity Minimum Requirements

Gearbox 110 Normal/Tropical No 80W/90 API GL-5

Gearbox 150 Normal/Tropical No 30 TO-4

Gearbox 170 Normal No 90 Differential Lock, API GL-5 Limited Slip

Gearbox 180 Normal/Tropical No ISO VG 150 Flender BA 7300

Gearbox 200 Arctic No 75W/90 API GL-5

Gearbox 250 Arctic No 10W TO-4

Compressor 100 Normal/Tropical No ISO VG 32 Contact Atlas Copco

Compressor 150 Normal/Tropical No ISO VG 68 Contact Atlas Copco

Compressor 200 Arctic No - Contact Atlas Copco

PAROIL M All No - Contact Atlas Copco

PAROIL S All No - Contact Atlas Copco

PAROIL All No - Contact Atlas Copco


S xtreme

Drive Axle 100 Normal/Tropical No 85W/140 API GL-5

Drive Axle 200 Arctic No 75W/140 API GL-5

Rotation Unit 100 All No ISO VG 460 ISO 12925-1

Rotation Unit 150 All No ISO VG 68 ISO 12925-1

Traction Gear 100 Normal/Tropical No ISO VG 220 ISO 12925-1

1.5.2 Lubricating Greases


Description Temperature Zone Biodegradable NLGI Minimum Requirements

COP Grease All No - Contact Atlas Copco

Grease 100 Arctic/Normal No 2 Lithium/Molybdenum and


EP additives

Grease 110 Tropical No ASTM D4950-08 LB and Lithium Cal-


cium

Grease 130 Tropical No Contact Atlas Copco

Grease 200 Arctic No 1 1/2 Contact Atlas Copco

1.5.3 Coolants
Description Temperature Zone Biodegradable Mixing Minimum Requirements

Coolant 100 All No 60/40 Antifreeze 402, CAT ECL

Coolant 150 All No 50/50 Antifreeze 402, CAT ECL

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Fluids and Lubricating Greases
2 Propellants

2 Propellants

2.1 Introduction
This chapter contains recommendations regarding the fuel used with Atlas Copco
equipment. Fuel quality is a major factor determining engine performance, engine
life, and acceptable exhaust emission levels.

In addition to these fuel recommendations, the following apply:

• Dispose of surplus fuel in an environmentally-friendly manner, as recommended


by proper environmental authorities.
• If in doubt, contact your local Atlas Copco representative.

2.2 Diesel Fuel and Low Temperatures


At low temperatures, paraffin deposits in diesel can cause blockages, resulting in dis-
turbances in the fuel system. A special winter diesel should therefore be used in
ambient temperatures below 0 ºC.

2.3 Diesel Engines - Including Stage III


Atlas Copco diesel engines, up to and including Stage III, must be driven on com-
mercial diesel fuel, containing a sulphur content less than 0.5%. A higher sulphur
content will result in shorter oil-change intervals.

Diesel fuel should be used when using one of the following specifications:

DIN 51 601

BS 2869: A1 and A2

ASTM D 975-88; 1-D and 2-D

CEN EN 590 or DIN EN 590

NATO Code F-54 and F-75

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Fluids and Lubricating Greases
2 Propellants

2.4 Stage III B and Stage 4 Diesel Engines


Atlas Copco Stage III B diesel engines must be driven on commercial diesel fuel
containing a sulphur content less than 15 ppm. A higher sulphur content damages the
engine and the particle filter.

Diesel fuel should be used when using one of the following specifications:

EN 590 (max. 5% biodiesel)

DIN 51628 (max. 7% biodiesel)

ASTM: D 975 1-D and 2-D

JIS K 2204 Grade 1 and Grade 2

NATO F-54 in accordance with EN 590

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