. What is an oversize rivet and when would it be used?

*2. Discuss the methods of protection against HIRF and the checks / inspections which
would be carried out after a fault was entered in the tech log.
3. You are required to carry out a torque loading. Describe the procedure including all
checks and tests to be carried out.
4. You are required to carry out a bonding test on an aircraft. Describe the procedure
including all checks and tests to be carried out.
5. Describe the procedure to refuel a medium sized passenger jet Include all safety checks
which should be observed.
6. You are tasked with securing a small 50 seater aircraft due to high winds. How and
where would you picket the aircraft and what checks would you carry out?
7. Describe the procedure for placing a medium sized aircraft into storage for 6 months.
Include any maintenance checks that would be required.
8. List the precautions before, during and after painting an aircraft.
9. Discuss the precautions you would take, before during and after a windscreen
replacement.
10. A fibre reinforced flap has been found damaged (soft spot). What inspections and
repairs would you carryout?
11. What are the benefits of cadmium plating?
12. What is 'Stressed Skin' construction? What inspections would you carry-out to it
during servicing?
13. After a heavy landing, describe what checks you would carry out including what
questions you would ask the flight crew.
14. Describe the procedure for weighing an aircraft. Include all precautions to be taken
before during and after the weighing.
15. Describe the procedure for carrying out a dye-penetrant NDT check on an aircraft
component.
16. On carrying out a system check of a stall warning system it is discovered that the first
officer's stick shaker is inoperative. Describe how you would fault find the system and
how you would rectify the defect.
*17. On trouble shooting an IDG overheat lamp fault, it was discovered that the
connector of the IDG had evidence of overheating. Describe in detail the fault
rectification process and how all the work should be recorded.
18. Describe the procedure for towing an aircraft from the hangar to the line, including all
safety aspects.
19. Describe the procedure you would follow to remove corrosion from a component.
20. Describe what you would do if the aircraft had suffered a lightning strike.
*21. Describe the different methods of de-icing an aircraft. Include details of types of
fluid used.
22. During an engine start it is noticed that the No.2 ignition system is not working. What
are you going to do to fix the problem and what certification (if any) is required?
23. How is safety in the aircraft hangar achieved?
*24. Describe the procedure used for trouble shooting a DRIVE light of an IDG?
*25. On a walk round inspection you notice smoke/vapour in the starboard wheel well.
Describe the actions you would take and list possible causes.
*26. The pilot reports a burning smell from the flight deck air conditioning system. State
your actions and detail possible causes.
*27. Describe how you would replace a PCB and the precautions you would take.

There Is Corrosion On Unpressurised Area Of A/c .as An Engineer How U Will Rectify
This Problem.

MODULE 7 QUESTIONS
What is brinelling of a bearing and what causes it? - Brineeling is shallow, smooth
depressions made by the bearing rollers forced against the cup by excessive pressure i.e
Overtorqued.

Why do you joggle a surface sheet?

A)Tear Protection
B)Smooth Surface Finish

If you are using Caustic soda to identify a metal and it turns black what kind of metal is
it?
A)Aluminium Alloy
B)Alclad
C)Aluminium

If you remove a chain for routine inspection?

A)You are not required to proof load it.

How do you remove a chain?

A)Only at screwed and bolted attachment parts.

How do you remove a scratch in sheet metal?

A)Burnishing

When dimpling you use?

A)A male and female die

When soldering or brazing using active flux, the flux?

A)Cleans Only
B)Protects Only
C)Cleans and Protects

What is the specification of the material used in the construction of a modern jetliner
fuselage skins?
A)2024
B)7075

An aircraft with underwing mounted engines has a heavy landing, where would you
expect to see wrinkling of the skins?
A)On the top and bottom skins
B)Top skin only
C)Bottom skin caused by engine inertia

After a heavy landing you should inspect?

A)Engine Module Alignment
B)Engine Thrust Line Alignment

If you had acid spillage on a control cable?

A)You would clean it
B)You would clean it and respect it after 24 hours
C)The cable would be rejected as unservicable

What is the maximum permissible bow in a steel tube?

A)1 in 400
B)1 in 600
C)1 in 60

When carrying out dye penetrant inspection s, how soon after applying the developer do
you check the results?

If you have a fibreglass panel, how do you make it lightning resistant?

A)Spray with aluminium conductive paint

If a repair has a double riveted joint, what is the shear strength of the sheet?
A)75%
B)100%
C)125%

What types of bonding adhesion are there?

A)Chemical and Mechanical
B)Chemical and Specific
C)Mechanical and Specific

What type of material would springs be made of?

A)Low alloy carbon steel with low strength requirements
B)Low alloy carbon steel with high strength requirements
C)High alloy steel with high strength requirements
NOTE: In retake the above question wording changed. Read WORKING STRESSES
instead of STRENGTH REQUIREMENTS

After doing a dye penetrant check, when do you check the results?
A)After 30 secs then again after 10 minutes
B)After 10 minutes

What is the Ratio of penetrant to size of crack?

What would you need to check the run out of a shaft?
A)D.T.I., Vee Blocks and Surface Plate

What do you use a rivet shaver for?

A)Cut rivets to length
B)Mill rivets flush with skin
C)To remove the extra shank after forming the rivet

What kind of flux is used in soft soldering?

A)Active
B)Passive
C)Both

What is the minimum edge distance when riveting?

A)2 and 1/2D
B)2D

When brazing, the flux is a mixture of water and?

A)Borax powder
B)Hydrochloric Acid
C)Zinc Chloride

What are faying surfaces?

When joining metals together what do you use?

A)Paint
B)Grease
C)Jointing Compound

If during a chain inspection you find it is loose what do you do?

A)Adjust it
B)Remove it and check it for elongation

What loads do tapered roller bearings take?

A)Axial
B)Radial
C)Both of above

Why do you joggle?

A)Tear Protection
B)Aerodynamic Smoothness
C)Prevent Countersinking

What is an Aileron Balance Cable for?

A)Cable tension
B)To allow aircraft to fly hands off
C)To correct wing heaviness

If a hydraulic pipe required shaping, how would you carry this out?
A)as supplied
B)after annealing
C)after age hardening

If a flexible hydraulic pipe outer cover was cracked?

A)the pipe is unserviceable because it might have restricted flow
B)the pipe is still serviceable

What is the flare angle of a pipe?

A)25 degrees
B)37 degrees
C)45 degrees

When pressure testing a pipe it is at?

A)1.5 x working pressure
B)2 x working pressure for 2 minutes
C)2 x working pressure for 5 minutes

When pressure testing a flexible hydraulic pipe you test it at?

A)Its normal axis
B)Straight plus and minus 15 degrees
C)Normal axis plus and minus 15 degrees

MODULE 11 QUESTIONS

Where is the water seperator on a bootstrap air conditioning system?

A)After the turbine

What is the refrigerant cycle in a vapour cooling system?

What do you clean rain repellant off with?

What are the breaker plies on a tyre and where are they?

A Toilet electric flush motor must?

A)be fitted with Thermal Overheat Protection (AWN)

How are bladder fuel cells secured in a wing tank?

A)pressed studs and lacing

Fuel Cross Feed Valve power supplies?

A)28VDC
B)BATTERY BUS
C)115VAC

A deicer boot is completely bonded to the leading edge for?

A)prevent electrical static buildup
B)smooth airflow

What happens if you leave the air/oil seperator drain valve open?
A)Drains all the air
B)Drains the air back to the compressor - due check valve

Where is the temperature overheat switch located in a hyrdraulic pump?

A)In the pressure line
B)In the suction line
C)In the case drain

With a hot rod ice detector, when is heat applied?

How much oxygen in a tyre? - A.W.N

A)5% by volume
B)15% by volume
C)5% by pressure

How do you store tyres?

A)Vertically at 20~30lb/in2
B)Horizontal, stacked 4 maximum at normal pressure

A tyre specification 32 x 10.75 - 14. What does the 10.75 refer?

A)Bead Diameter
B)Section Width

How is the hydraulic pump depressurising solenoid actuated?

A)Energised Open
B)Energised Closed for fail-safe

How do you prevent hydraulic fluid frothing?

A)Via tray
B)Vent Resevoir to atmosphere

What is the contamination monitor for in a Systron Donner Fire Detection system?
A)Integrity comparitor
B)Dirty Contacts
C)Volts Drop

What do you pressurise a wing fire extinguisher to?

A)1250 PSI
B)1500 PSI
C)600 PSI

What happens if a component has an internal hydraulic leak?

A)Increase in pressure
B)Increase in temperature
C)Fluid loss

What happens to hydraulic fluid when it is overheated? Increase?

A)Viscosity
B)Acidity
C)Alkalinity

When servicing as oleo, fluid comes out of the air valve when the leg is depressurised?
A)the leg is serviceable - the seperator has bottomed
B)leaking air/oil seals
C)seperator plate stuck open

In the nose leg, what is the self-centering cam for?

What is the cabin rate of climb during pressurisation?

A)500`min
B)300'min
C)1000'min

If an aircraft has 201~300 seats, how many portable fire extinguishers must it carry?

What type of fire extinguishers are usually fitted as portable type?

What are the materials used in the internals of a chemical O2 generator?

How does a chemical fire extinguisher work?

When does the demand valve of a demand type regulator operate?

A)when breathes
B)when N 100% operated

With a double pane cabin window assembly, what takes the cabin differential pressure?
A)both panes
B)the inner pane only
C)the scratch panel

What does a graduated horn balance do?

When does auto trim operate at a lower speed?

A)when flaps down
B)when gear down
C)when flaps up

What does microbiological growth look like?

When carrying out a ground pressurisation check?

A)Move controls over full range to test seals

What force is an I-Beam subjected to?

A)Bending
B)Tension
C)Shear