Professional Documents
Culture Documents
Kata Training 2013 Manufacturing Conference PDF
Kata Training 2013 Manufacturing Conference PDF
Industrial
Indu
d strial Solutions - ISI
Industrial Solutions - ISI
• Colin Reed, Owner
• Consulting firm, based out of Tulsa, OK
• Established in 1997
• Full service lean manufacturing and
management consulting firm
• Served hundreds of companies
• www.isiworld.net
Industrial
Ind
du
dust
strial Solutions - ISI
Agenda
• Background
• Definitions, theory & purpose
• Kata program – what it looks like
• Wrap up
2010
Culture of
Continuous Improvement
5
Industrial Solutions - ISI
Industrial Solutions - ISI
Lean Building Blocks
Culture of
Continuous Improvement
7
Industrial Solutions - ISI
Lean Building Blocks
Culture off
Cu
Culture
Co
Cont
C
Con
on
ntttinu
tinuous
inu
uou
uous
Continuous u Im
us mprovem
mpro
mp
pro
p rrovemen
men
me
entt
Improvement
Pull/Kanban
Pull/K
Pu ll/Kanb
Kanban
Kanb an Cellular/Flow
Cellula
Ce
ellular/Flow
ellula
ar/F
Flow TPM
M
P S
POUS Quality
Q
Quali tyy at
a Source
Sourcce Quick
Qu
uickk Changeover
Chaang
g ver
geov
Standardized
St
Standaard
dized Work
Wo
ork Batch
Batcch Re
Reduction
edu
uction Teams
T
Team
ms
Value
Valu
Stream
Str
Sttrrreea
Visual
V
Visua
al 5S
S Sy
System
y m
ystem Plant
Plant L
Lay
Layout
yout
yout Mapping
M ap
8
Industrial Solutions - ISI
Background
• Traditional reporting styles & relationships
• Traditional management roles
KE 3
Work Standard
Time
26
Industrial Solutions - ISI
Kata vs. Kaizen Event
Work Standard
Time
Vision
Challenge
TC
TC
Challenge
TC
TC
Plant VSM
Manager Supervisor Front Line
Manager Manager
Learner Learner Learner Learner
• Expectations
• Must be ready to Walk the Walk
• Setting Vision
• Give goal – no solutions or
pre-judgments of how
Metrics
Metrics
3 1 Upper Assembly 10
4 1 Lower Assembly 10
5 1 Cage Assembly 10 13
8 2, 3 Lower Assy 2
2 8, 9, 10
9 2, 3 Upper Assy 2
Pallet
10 2, 3 Final Assy 2 3
1, 11, 12
11 3 Band parts to pallet -
7
12 3 Wrap skid (Op 2 Assist), take to Shipping -
3 1 Upper Assembly 10
4 1 Lower Assembly 10
5 1 Cage Assembly 10 1, 13
8 2, 3 Lower Assy 2
2 8, 9, 10
9 2, 3 Upper Assy 2
Pallet
10 2, 3 Final Assy 2 3
11, 12
11 3 Band parts to pallet -
7
12 3 Wrap skid (Op 2 Assist), take to Shipping -
1st 2nd
1st Step
Do I clearly understand How do I think this will
what action I should take help us improve?
to improve, am I
addressing an obstacle?
Am I truly
experimenting?
Currently
known
2nd Step
Reflect on the data
Did we find or solve
collected.
obstacles?
WWW.ISIWORLD.NET